Continuous carding machine applied to polyester cotton yarn production

Abstract

The utility model relates to the technical field of polyester cotton yarn production, in particular to a continuous carding machine applied to polyester cotton yarn production, which comprises a carding machine main body, an automatic cotton feeding box, a discharge port, a storage barrel and a conveyor, and further comprises a plastic cover, a fixed plate, a discharge pipe, a bottom plate and an air cylinder, an air cylinder is arranged below the bottom plate, the plastic cover, the fixing plate and the discharging pipe form a dustproof assembly, and the bottom plate and the air cylinder form a lifting mechanism used for lifting the conveyor. According to the dustproof assembly, in the discharging process, the discharging condition can be observed in real time, formed cotton raw materials are prevented from being contaminated by impurities such as external dust, the stability of the conveying route of the dustproof assembly is guaranteed through the positioning wheel, when the lifting mechanism ascends, the upper end of the storage barrel is sealed by the upper cover, the impurities such as the external dust are further prevented from entering the storage barrel, and after the lifting mechanism descends, the dustproof assembly is convenient to operate. And the conveyor is restarted to convey the material storage barrel to one side, so that material receiving and conveying are completed.

Description

Technical Field

[0001] The utility model relates to the technical field of polyester cotton yarn production, in particular to a continuous carding machine applied to the production of polyester cotton yarn. Background Technique

[0002] In the production process of polyester cotton yarn, a carding machine is used to process cotton fibers and chemical fibers, belonging to textile machinery. Its working principle is to transform the curly and lumpy cotton raw materials into single fiber-like sliver that is basically straightened.

[0003] During the processing of the carding machine, since the environment in the cotton processing workshop is often poor, the broken fibers and the dust adhering to the surface will fly in the workshop. After the carding machine discharges the formed cotton raw materials, these impurities often adhere to the formed cotton raw materials, thus affecting the subsequent cotton processing. The existing carding machines do not have dust-proof ability during the processing.

[0004] In view of the problem that the existing carding machine does not have dust-proof ability during the processing, resulting in foreign impurities adhering to the formed cotton raw materials, a mechanism that isolates the formed cotton raw materials from the workshop environment throughout the discharging process is designed to overcome the above problem. Content of the Utility Model

[0005] In order to overcome the problem that the existing carding machine does not have dust-proof ability during the processing, resulting in foreign impurities adhering to the formed cotton raw materials.

[0006] The technical solution of the utility model is as follows: A continuous carding machine applied to the production of polyester cotton yarn, including a carding machine main body, an automatic feeding box, a discharge port, a storage bucket and a conveyor, further including a plastic cover, a fixing plate, a discharge pipe, a bottom plate and a cylinder. An automatic feeding box is fixedly installed on one side of the carding machine main body, and the automatic feeding box is used to convey cotton raw materials into the carding machine main body. One side of the carding machine main body is fixedly connected with a discharge port. One end of the discharge port is fixedly installed with a plastic cover through a fixing plate. One side of the plastic cover is fixedly connected with a discharge pipe. A storage bucket is placed on one side of the discharge port, and the storage bucket is placed on the conveyor belt of the conveyor. The lower end of the conveyor is fixedly installed with a bottom plate, and a cylinder is arranged below the bottom plate. The plastic cover, the fixing plate and the discharge pipe form a dust-proof component, and the bottom plate and the cylinder form a lifting mechanism for lifting the conveyor.

[0007] Preferably, the automatic cotton feeding box is used to convey cotton raw materials to the main body of the carding machine. The strip-shaped cotton raw materials formed by carding through the main body of the carding machine are discharged from the discharge port. The plastic cover is made of transparent material. During the discharging process, the discharging situation can be observed in real time, and external dust and other impurities are isolated from soiling the formed cotton raw materials. The positioning wheels are used to clamp the formed cotton raw materials to ensure the stability of their conveying routes. The lifting mechanism facilitates the receiving of materials by the storage bucket and further prevents external dust and other impurities from entering.

[0008] Preferably, threaded seats one are fixedly installed at both the upper and lower ends of the plastic cover. Threaded rods are threadedly connected to the threaded seats one. Threaded seats two are threadedly connected to the threaded rods. Slide rods are fixedly connected to both sides of the threaded seats two. Positioning wheels are rotatably arranged on the slide rods. The vertical distance between the two positioning wheels is adjusted according to the width of the formed cotton to better clamp the formed cotton. By turning the threaded rod, the distance between the positioning wheels rotatably connected to the slide rods can be adjusted.

[0009] Preferably, a handle is fixedly installed at the upper end of the threaded rod. The lower end of the slide rod passes through the plastic cover. The positioning wheels are used to clamp the formed cotton raw materials. The handle facilitates turning the threaded rod, and the threaded rod drives the slide rods on the threaded seats two to control the lifting of the positioning wheels.

[0010] Preferably, an upper cover is fixedly installed at the lower end of the discharge pipe. A sealing ring is fixedly installed at the upper end of the storage bucket. The upper cover is used to seal the upper end of the storage bucket. After the lifting mechanism is started, the upper cover presses the upper end of the storage bucket to prevent external dust and other impurities from entering, and the sealing ring ensures the sealing performance.

[0011] Preferably, a support base is fixedly installed at the lower end of the cylinder. A control switch is fixedly installed on the bottom plate. By pressing the control switch, the conveyor stops transporting, and the cylinder is started simultaneously. The storage bucket on the conveyor moves upward. By pressing the control switch again, the cylinder closes, and the storage bucket disengages from the upper cover.

[0012] Preferably, an anti-slip pad is provided at the lower end of the support base. The cylinder is used to lift the bottom plate. The anti-slip pad ensures the stability of the cylinder during the lifting process and prevents the support base from sliding when the upper cover presses the upper end of the storage bucket.

[0013] Preferably, the conveyor is driven by a motor. The control switch is used to control the opening and closing of the conveyor motor and the cylinder. By pressing the control switch, the conveyor stops transporting, and the cylinder is started simultaneously. By pressing the control switch again, the cylinder closes, and the conveyor starts.

[0014] The beneficial effects of the present utility model:

[0015] 1. During the discharging process of the dust-proof component, the discharging situation can be observed in real time, and external dust and other impurities are isolated from soiling the formed cotton raw materials. The positioning wheel is used to hold the formed cotton raw materials to ensure the stability of its transportation route.

[0016] 2. When the lifting mechanism rises, the upper end of the storage barrel is sealed by the upper cover to further prevent external dust and other impurities from entering. After it descends, the conveyor restarts to transport the storage barrel to one side, thus completing the material receiving and transportation. Brief Description of the Drawings

[0017] Figure 1 Shown is a three-dimensional structural schematic diagram of the continuous carding machine applied to the production of polyester-cotton yarn of the present invention and the carding machine main body;

[0018] Figure 2 Shown is a three-dimensional structural schematic diagram of the continuous carding machine applied to the production of polyester-cotton yarn of the present invention and the upper cover;

[0019] Figure 3 Shown is a three-dimensional structural schematic diagram of the continuous carding machine applied to the production of polyester-cotton yarn of the present invention and the positioning wheel;

[0020] Figure 4 Shown is a three-dimensional structural schematic diagram of the continuous carding machine applied to the production of polyester-cotton yarn of the present invention and the slide bar;

[0021] Figure 5 Shown is the continuous carding machine applied to the production of polyester-cotton yarn of the present invention Figure 1 and an enlarged structural schematic diagram at position B;

[0022] Figure 6 Shown is the continuous carding machine applied to the production of polyester-cotton yarn of the present invention Figure 1 and an enlarged three-dimensional structural schematic diagram at position A.

[0023] Description of the Reference Numerals: 1. Carding machine main body; 2. Automatic feeding box; 3. Discharge port; 4. Plastic cover; 5. Fixed plate; 6. Discharge pipe; 7. First threaded seat; 8. Threaded rod; 9. Second threaded seat; 10. Slide bar; 11. Positioning wheel; 12. Storage barrel; 13. Conveyor; 14. Cylinder; 15. Support base; 16. Control switch; 17. Sealing ring; 18. Bottom plate; 19. Upper cover. Detailed Embodiments

[0024] The present invention will be further described below with reference to the drawings and embodiments.

[0025] Please refer to Figures 1-6, the present utility model provides an embodiment: a continuous carding machine applied to the production of polyester cotton yarn, which includes a carding machine main body 1, an automatic feeding box 2, a discharge port 3, a storage bucket 12 and a conveyor 13. It also includes a plastic cover 4, a fixing plate 5, a discharge pipe 6, a bottom plate 18 and a cylinder 14. An automatic feeding box 2 is fixedly installed on one side of the carding machine main body 1. The automatic feeding box 2 is used to convey cotton raw materials into the carding machine main body 1. One side of the carding machine main body 1 is fixedly connected to a discharge port 3. One end of the discharge port 3 is fixedly installed with a plastic cover 4 through a fixing plate 5. One side of the plastic cover 4 is fixedly connected to a discharge pipe 6. A storage bucket 12 is placed on one side of the discharge port 3. The storage bucket 12 is placed on the conveyor belt of the conveyor 13. The lower end of the conveyor 13 is fixedly installed with a bottom plate 18. A cylinder 14 is arranged below the bottom plate 18. The plastic cover 4, the fixing plate 5 and the discharge pipe 6 form a dust-proof component. The bottom plate 18 and the cylinder 14 form a lifting mechanism for lifting the conveyor 13. The automatic feeding box 2 is used to convey cotton raw materials to the carding machine main body 1. The strip-shaped cotton raw materials formed by carding by the carding machine main body 1 are discharged from the discharge port 3. The plastic cover 4 is made of transparent material. During the discharging process, the discharging situation can be observed in real time, and the formed cotton raw materials are isolated from external dust and other impurities. The positioning wheels 11 are used to clamp the formed cotton raw materials to ensure the stability of their transportation route. The lifting mechanism facilitates the receiving of materials by the storage bucket 12 and further prevents external dust and other impurities from entering.

[0026] Please refer to Figures 2-4 , in this embodiment, threaded seats one 7 are fixedly installed at both the upper and lower ends of the plastic cover 4. Threaded rods 8 are threadedly connected to the threaded seats one 7. Threaded seats two 9 are threadedly connected to the threaded rods 8. Slide rods 10 are fixedly connected to both sides of the threaded seats two 9. Positioning wheels 11 are rotatably arranged on the slide rods 10. The vertical distance between the two positioning wheels 11 is adjusted according to the width of the formed cotton to better clamp the formed cotton. Twist the threaded rod 8, and in this way, the distance of the positioning wheels 11 rotatably connected to the slide rods 10 can be adjusted. A handle is fixedly installed at the upper end of the threaded rod 8. The lower end of the slide rod 10 passes through the plastic cover 4. The positioning wheels 11 are used to clamp the formed cotton raw materials. The handle facilitates twisting the threaded rod 8. The threaded rod 8 controls the lifting of the positioning wheels 11 by driving the slide rods 10 on the threaded seats two 9. An upper cover 19 is fixedly installed at the lower end of the discharge pipe 6. A sealing ring 17 is fixedly installed at the upper end of the storage bucket 12. The upper cover 19 is used to seal the upper end of the storage bucket 12. After the lifting mechanism is started, the upper cover 19 presses the upper end of the storage bucket 12 to prevent external dust and other impurities from entering. The sealing ring 17 ensures the sealing performance.

[0027] Please refer to Figure 1 and Figure 5, in this embodiment, a support base 15 is fixedly installed at the lower end of the air cylinder 14, a control switch 16 is fixedly installed on the bottom plate 18. Press the control switch 16, the conveyor 13 stops transporting, and the air cylinder 14 starts simultaneously. The storage bucket 12 on the conveyor 13 moves upward. Press the control switch 16 again, the air cylinder 14 closes, and the storage bucket 12 disengages from the upper cover 19. An anti-slip pad is provided at the lower end of the support base 15. The air cylinder 14 is used to lift and lower the bottom plate 18. The anti-slip pad ensures the stability of the air cylinder 14 during the lifting and lowering process, preventing the support base 15 from sliding when the upper cover 19 presses on the upper end of the storage bucket 12. The conveyor 13 is driven by a motor. The control switch 16 is used to control the opening and closing of the conveyor 13 motor and the air cylinder 14. Press the control switch 16, the conveyor 13 stops transporting, and the air cylinder 14 starts simultaneously. Press the control switch 16 again, the air cylinder 14 closes, and the conveyor 13 starts.

[0028] During use, the automatic cotton feeding box 2 is used to convey cotton raw materials to the carding machine main body 1. The strip-shaped cotton raw materials formed by carding in the carding machine main body 1 are discharged from the discharge port 3. The plastic cover 4 is made of transparent material. During the discharging process, the discharging situation can be observed in real time, and external dust and other impurities are isolated from soiling the formed cotton raw materials. The positioning wheels 11 are used to clamp the formed cotton raw materials during the process of conveying the formed cotton raw materials to the storage bucket 12, ensuring the stability of its conveying route. When the widths of the conveyed formed strip-shaped cotton are different, the vertical distance between the two positioning wheels 11 is adjusted according to the width of the formed cotton to better clamp the formed cotton. Turn the threaded rod 8, and the rotation of the threaded rod 8 drives the second threaded seat 9 to move simultaneously, and the sliding rod 10 on the second threaded seat 9 moves simultaneously. In this way, the distance between the positioning wheels 11 rotatably connected to the sliding rod 10 can be adjusted. The storage bucket 12 is used to store the formed cotton discharged from the discharge pipe 6. When the storage bucket 12 moves to the lower end of the discharge pipe 6 along with the conveyor 13, press the control switch 16, the conveyor 13 stops transporting, and the air cylinder 14 starts simultaneously. The storage bucket 12 on the conveyor 13 moves upward. The upper end of the storage bucket 12 is sealed by the upper cover 19 on the discharge pipe 6, so as to prevent external dust and other impurities from entering during the discharging process. The sealing ring 17 ensures the sealing performance. After the discharging is completed, press the control switch 16 again, the air cylinder 14 closes, the storage bucket 12 disengages from the upper cover 19, and the conveyor 13 restarts to transport the storage bucket 12 to one side, thus completing the material receiving and transporting.

[0029] Through the above steps, during the discharging process of the dust-proof component, the discharging situation can be observed in real time, and external dust and other impurities are isolated from soiling the formed cotton raw materials. The positioning wheel 11 is used to hold the formed cotton raw materials to ensure the stability of its transportation route. When the lifting mechanism rises, the upper end of the storage barrel 12 is sealed by the upper cover 19 to further prevent external dust and other impurities from entering. After descending, the conveyor 13 restarts to transport the storage barrel 12 to one side, thus completing the material receiving and transportation.

[0030] The above has described in detail the embodiments of the present invention in conjunction with the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the gist of the present invention.

Claims

1. A continuous carding machine applied to the production of polyester-cotton yarn, comprising a carding machine main body (1), an automatic feeding box (2), a discharge port (3), a storage barrel (12) and a conveyor (13); characterized in that: It also includes a plastic cover (4), a fixing plate (5), a discharge pipe (6), a bottom plate (18) and a cylinder (14). An automatic cotton feeding box (2) is fixedly installed on one side of the carding machine main body (1). The automatic cotton feeding box (2) is used to convey cotton raw materials into the carding machine main body (1). One side of the carding machine main body (1) is fixedly connected with a discharge port (3). One end of the discharge port (3) is fixedly installed with a plastic cover (4) through a fixing plate (5). One side of the plastic cover (4) is fixedly connected with a discharge pipe (6). A storage bucket (12) is placed on one side of the discharge port (3). The storage bucket (12) is placed on the conveyor belt of a conveyor (13). The lower end of the conveyor (13) is fixedly installed with a bottom plate (18). A cylinder (14) is arranged below the bottom plate (18). The plastic cover (4), the fixing plate (5) and the discharge pipe (6) form a dust-proof component. The bottom plate (18) and the cylinder (14) form a lifting mechanism for lifting the conveyor (13).

2. The continuous carding machine applied to the production of polyester-cotton yarn according to claim 1, wherein: Threaded seats one (7) are fixedly installed at both the upper and lower ends of the plastic cover (4). A threaded rod (8) is threadedly connected to the threaded seat one (7). A threaded seat two (9) is threadedly connected to the threaded rod (8). Slide rods (10) are fixedly connected to both sides of the threaded seat two (9). Positioning wheels (11) are rotatably arranged on the slide rods (10).

3. The continuous carding machine applied to the production of polyester-cotton yarn according to claim 2, wherein: A handle is fixedly installed at the upper end of the threaded rod (8). The lower ends of the slide rods (10) pass through the plastic cover (4). The positioning wheels (11) are used to clamp the formed cotton raw materials.

4. The continuous carding machine applied to the production of polyester-cotton yarn according to claim 3, characterized in that: An upper cover (19) is fixedly installed at the lower end of the discharge pipe (6). A sealing ring (17) is fixedly installed at the upper end of the storage bucket (12). The upper cover (19) is used to seal the upper end of the storage bucket (12).

5. The continuous carding machine applied to the production of polyester-cotton yarn according to claim 4, characterized in that: A support base (15) is fixedly installed at the lower end of the cylinder (14). A control switch (16) is fixedly installed on the bottom plate (18).

6. The continuous carding machine applied to the production of polyester-cotton yarn according to claim 5, characterized in that: An anti-slip pad is arranged at the lower end of the support base (15). The cylinder (14) is used to lift the bottom plate (18).

7. The continuous carding machine applied to the production of polyester-cotton yarn according to claim 6, characterized in that: The conveyor (13) is driven by a motor. The control switch (16) is used to control the opening and closing of the motor of the conveyor (13) and the cylinder (14).

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