High-speed two-needle bar warp knitting machine

By using a four-axis transmission design with cam and eccentric wheel in a double-needle bed warp knitting machine, the bar dynamics are optimized, and the problems of vibration noise and braiding speed are limited in the prior art, achieving the effect of high-speed stable weaving and diversified weaving.

CN223134720UActive Publication Date: 2025-07-22CHANGZHOU WUJIN WUYANG TEXTILE MACHINERY CO LTD
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Patent Information

Application Number
CN202422471149.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-07-22
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

The cam drive method of existing double-needle bed warp knitting machines has vibration noise and wear problems, and the knitting speed is limited. The eccentric wheel drive has a single dynamic path, making it difficult to meet the diverse knitting needs.

Method used

The four-axis transmission design with the cam and the eccentric wheel cooperates with each other, optimizes the bar stroke, and controls the braiding speed by adjusting the transmission ratio of the gear pair to achieve diversified paths and stable operation.

Benefits of technology

It improves the knitting speed and production efficiency, avoids vibration noise, simplifies the structure of the sconcealed mechanism, and achieves diversified weaving requirements.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a high-speed two-needle bar warp knitting machine which comprises a machine frame, a looping device, a guide bar device and a reciprocating driving device, the guide bar device comprises a plurality of front cradle mechanisms and a plurality of rear cradle mechanisms, and the front cradle mechanisms and the rear cradle mechanisms are oppositely distributed and installed on the top of the machine frame at intervals. The front cradle mechanism and the plurality of rear cradle mechanisms swing back and forth around the cradle rotation center; the reciprocating driving device comprises a power driving part, a front vehicle main shaft driving part, a rear vehicle main shaft driving part, a front vehicle auxiliary shaft driving part and a rear vehicle auxiliary shaft driving part. The power driving part provides power for the front vehicle main shaft driving part, the rear vehicle main shaft driving part, the front vehicle auxiliary shaft driving part and the rear vehicle auxiliary shaft driving part to do reciprocating motion. Four-shaft transmission with the cams and the eccentric wheels matched with each other is adopted, the guide bar stroke is optimized, path diversification can be achieved, diversified knitting requirements are met, knitting speed can be increased on the premise that stable operation is guaranteed, and production efficiency can be improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of textile machinery, and particularly relates to a high-speed double needle bed warp knitting machine. Background Art

[0002] The high-speed double needle bed warp knitting machine is equipped with two needle beds, and can knit fabrics with different layers and structures under high-speed operation, with the characteristics of high efficiency and high quality in production. This kind of machine is widely used in the manufacture of functional fabrics, such as breathable, warm or protective materials, and is suitable for application fields such as sportswear, underwear, medical materials, etc. With the continuous progress of textile technology and the change of market demand, the high-speed double needle bed warp knitting machine is also constantly innovating and developing to adapt to a wider range of application fields and higher production requirements.

[0003] In the existing double needle bed warp knitting machines, the loop-forming mechanism and the reciprocating driving device of the comb device are mainly the following three types:

[0004] (1) Fully cam-driven. Due to the limitation of the movement path of the rocker, the cam used to drive the comb rocker movement can only be a triangular cam. Since there are inflection points on the triangular cam, vibration noise will be generated during the movement of the triangular cam, and long-term impact and collision are likely to cause wear and damage to components such as the cam and knitting needles. Moreover, the triangular cam severely limits the knitting speed and cannot achieve knitting speed increase.

[0005] (2) Fully eccentric wheel-driven. As a regular circular component, the stroke path of the eccentric wheel naturally shows a certain regularity, which severely restricts the diversity of the movement laws of the needle parts. In addition, when the knitting stroke increases, the required eccentricity of the eccentric wheel also increases. However, the installation space inside the machine frame is very limited, and it is difficult to meet the space installation requirements of the large-stroke warp knitting machine. Content of the Utility Model

[0006] In order to ensure the high-speed and stable operation state of the double needle bed warp knitting machine, the utility model discloses a high-speed double needle bed warp knitting machine, which adopts a four-axis drive with the cooperation of a cam and an eccentric wheel, optimizes the comb stroke, can not only achieve diversified paths and meet diversified knitting requirements, but also improve the knitting speed on the premise of ensuring stable operation, which is beneficial to improving production efficiency.

[0007] The specific technical solution of the utility model is as follows:

[0008] A high-speed double needle bed warp knitting machine includes a machine frame, a loop-forming device, a comb device and a reciprocating driving device. Among them, the loop-forming device includes a front car sinker mechanism, a rear car sinker mechanism, a front car needle bed mechanism and a rear car needle bed mechanism.

[0009] The combing device includes a number of front rocking frame mechanisms and a number of rear rocking frame mechanisms. The number of the front rocking frame mechanisms and the rear rocking frame mechanisms are installed on the frame at relatively spaced intervals, and the front rocking frame mechanisms and the number of rear rocking frame mechanisms all make reciprocating swings around the rocking frame rotation center;

[0010] The reciprocating driving device includes a power driving member, a front main shaft driving member, a rear main shaft driving member, a front auxiliary shaft driving member and a rear auxiliary shaft driving member. The power driving member provides power for the reciprocating movements of the front main shaft driving member, the rear main shaft driving member, the front auxiliary shaft driving member and the rear auxiliary shaft driving member. The front main shaft driving member respectively drives the front car sinker mechanism and the front car needle bed mechanism to make reciprocating loop-forming movements. The rear main shaft driving member respectively drives the rear car sinker mechanism and the rear car needle bed mechanism to make reciprocating movements. The front auxiliary shaft driving member drives the front rocking frame mechanism to make a reciprocating swing around the rocking frame rotation center, and the rear auxiliary shaft driving member drives the front rocking frame mechanism to make a reciprocating swing around the rocking frame rotation center.

[0011] Preferably, the front main shaft driving member, the rear main shaft driving member, the front auxiliary shaft driving member and the rear auxiliary shaft driving member are all arranged on the frame, and the front main shaft driving member is in transmission connection with the driving front auxiliary shaft. The rear main shaft driving member is in transmission connection with the rear auxiliary shaft driving member, and the power driving member synchronously drives the front main shaft driving member and the rear main shaft driving member to work.

[0012] Preferably, the front main shaft driving member includes a front main shaft, a front car sinker cam and a front car needle bed cam. The front main shaft is rotatably installed on the frame. The front car sinker cam and the front car needle bed cam are both installed on the front main shaft. The front car sinker cam is connected to the cam swing arm of the front car sinker mechanism, and the front car needle bed cam is connected to the cam swing arm of the front car needle bed mechanism;

[0013] The rear main shaft driving member includes a rear main shaft, a rear car sinker cam and a rear car needle bed cam. The rear main shaft is rotatably installed on the frame. The rear car sinker cam and the rear car needle bed cam are both installed on the rear main shaft. The rear car sinker cam is in mating connection with the cam swing arm of the rear car sinker mechanism, and the rear car needle bed cam is in mating connection with the cam swing arm of the rear car needle bed mechanism;

[0014] One end of the front main shaft is installed with a front car pulley, and one end of the rear main shaft is installed with a rear car pulley. And a first synchronous belt is connected between the front car pulley and the rear car pulley. One end of the front main shaft or the rear main shaft is in transmission connection with the power output end of the power driving member.

[0015] Preferably, the front car secondary shaft driving member comprises a front car secondary shaft and a front car cradle eccentric wheel, the front car secondary shaft is rotatably mounted on the frame, the front car cradle eccentric wheel is mounted on the front car secondary shaft, and the front car cradle eccentric wheel is connected to the connecting end of the front cradle mechanism, and the front car secondary shaft is transmission-connected to the front car main shaft through the front car gear pair;

[0016] The rear car secondary shaft driving component includes a rear car secondary shaft and a rear car cradle eccentric wheel. The rear car secondary shaft is rotatably mounted on the frame, the rear car cradle eccentric wheel is mounted on the rear car secondary shaft, and the rear car cradle eccentric wheel is connected to the connecting end of the rear cradle mechanism. The rear car secondary shaft is transmission-connected to the rear car main shaft through a rear car gear pair.

[0017] Preferably, the front vehicle main shaft driving member drives the front vehicle secondary shaft driving member to work through the front vehicle gear pair, the front vehicle gear pair comprises a front vehicle main gear and a front vehicle secondary gear, the front vehicle main gear and the front vehicle secondary gear are respectively mounted on the front vehicle main shaft and the front vehicle secondary shaft, and the two are meshed with each other;

[0018] The rear vehicle main shaft driving member drives the rear vehicle secondary shaft driving member to work through the rear vehicle gear pair, and the rear vehicle gear pair includes a rear vehicle main gear and a rear vehicle secondary gear. The rear vehicle main gear and the rear vehicle secondary gear are respectively installed on the rear vehicle main shaft and the rear vehicle secondary shaft, and the two are meshed with each other.

[0019] Preferably, the power drive component includes a drive motor, a main drive wheel and an auxiliary drive wheel, wherein the drive motor is installed on one side of the frame, and the output end of the drive motor is drivingly connected to the main drive wheel, the auxiliary drive wheel is coaxially installed with the front vehicle main shaft drive component or the rear vehicle main shaft drive component, and the main drive wheel and the auxiliary drive wheel are connected by a second synchronous belt.

[0020] Preferably, a plurality of pressure wheels are further arranged on both outer sides of the first synchronous belt, and the pressure wheels are in close contact with the outer side of the first synchronous belt.

[0021] Preferably, the front cradle mechanism includes a front cradle connecting rod, a front comb bar cradle assembly, a front cradle bracket, and a front eccentric wheel connecting rod, the top end of the front cradle connecting rod is connected to one end of the front comb bar cradle assembly, the bottom end of the front cradle connecting rod and the front eccentric wheel connecting rod are movably connected to the connecting end of the front cradle bracket, the front eccentric wheel connecting rod is installed on the outer contour of the front cradle eccentric wheel through a bearing, and the front cradle bracket is rotatably connected to the frame.

[0022] Preferably, the structure of the rear cradle mechanism is the same as that of the front cradle mechanism.

[0023] Beneficial effects: The utility model discloses a high-speed double-needle bed warp knitting machine, which has the following advantages compared with the prior art:

[0024] (1) The utility model optimizes the design of the front and rear rocking frame mechanisms. On the one hand, the rocking frame mechanisms are distributed on both sides, reducing the upper swing shaft structure, thus reducing the rocking motion of the rocking frame, simplifying the stroke of the rocking frame, and being beneficial to improving the movement speed of the rocking frame. On the other hand, by directly connecting the rocking frame mechanism with the eccentric wheel, the transition swing arm is reduced, the structure of the rocking frame mechanism is simplified, the stroke of the rocking frame is further reduced, and the production efficiency is improved.

[0025] (2) The utility model uses an eccentric wheel drive to replace the triangular cam to realize the reciprocating motion of the comb rocking frame, avoiding the vibration noise caused by the triangular cam and overcoming the limitation that the triangular cam cannot increase the speed.

[0026] (3) The utility model adopts a four-axis drive design to realize the reciprocating motion of the looping device and the comb device, and can control the knitting speed of the comb device by adjusting the transmission ratio of the gear pair. The structure is simple, and the speed can be flexibly adjusted in cooperation with the eccentric wheel drive. Description of the Drawings

[0027] Figure 1 It is a schematic structural diagram of the warp knitting machine of Embodiment 1;

[0028] Figure 2 It is a schematic structural diagram of the reciprocating drive device of Embodiment 1;

[0029] Figure 3 It is a partial structural schematic diagram of the reciprocating drive device of Embodiment 1 Figure 1 ;

[0030] Figure 4 It is a partial structural schematic diagram of the reciprocating drive device of Embodiment 1 Figure 2 ;

[0031] Figure 5 It is a schematic structural diagram of the front rocking frame mechanism of Embodiment 1.

[0032] In the figure: frame 1, front vehicle sinking mechanism 2-1, rear vehicle sinking mechanism 2-2, front vehicle needle bed mechanism 2-3, rear vehicle needle bed mechanism 2-4, comb device 3, front rocking frame mechanism 3-1, front rocking frame connecting rod 3-11, front comb rocking frame assembly 3-12, front rocking frame support 3-13, front eccentric wheel connecting rod 3-14, rear rocking frame mechanism 3-2, reciprocating drive device 4, power drive member 4-1, drive motor 4-11, main drive wheel 4-12, auxiliary drive wheel 4-13, front vehicle main shaft drive member 4-2, front vehicle main shaft 4-21, front vehicle sinking cam 4-22, front vehicle needle bed cam 4-23, front vehicle belt pulley 4-24, rear vehicle main shaft drive member 4-3, rear vehicle main shaft 4-31, rear vehicle sinking cam 4-32, rear vehicle needle bed cam 4-33, rear vehicle belt pulley 4-34, front vehicle auxiliary shaft drive member 4-4, front vehicle auxiliary shaft 4-41, front vehicle rocking frame eccentric wheel 4-42, rear vehicle auxiliary shaft drive member 4-5, rear vehicle auxiliary shaft 4-51, rear vehicle rocking frame eccentric wheel 4-52, front vehicle gear pair 4-6, front vehicle main gear 4-61, front vehicle auxiliary gear 4-62, rear vehicle gear pair 4-7, rear vehicle main gear 4-71, rear vehicle auxiliary gear 4-72, first synchronous belt 4-8, second synchronous belt 4-9. Detailed implementation mode

[0033] The following makes several improvements and refinements to the present utility model in conjunction with the attached drawings, and these improvements and refinements should also be regarded as the protection scope of the present utility model.

[0034] Embodiment 1

[0035] As Figure 1 shown, a high-speed double needle bed warp knitting machine includes a frame 1, a loop forming device, a comb device 3 and a reciprocating drive device 4. Among them, the loop forming device includes a front vehicle sinking mechanism 2-1, a rear vehicle sinking mechanism 2-2, a front vehicle needle bed mechanism 2-3 and a rear vehicle needle bed mechanism 2-4.

[0036] The comb device 3 includes a plurality of front rocking frame mechanisms 3-1 and a plurality of rear rocking frame mechanisms 3-2. The plurality of front rocking frame mechanisms 3-1 and rear rocking frame mechanisms 3-2 are installed on the frame 1 at relatively spaced intervals, and both the front rocking frame mechanism 3-1 and the rear rocking frame mechanism 3-2 perform reciprocating swings around the rocking frame rotation center.

[0037] The reciprocating drive device 4 includes a power drive 4-1, a front car main shaft drive 4-2, a rear car main shaft drive 4-3, a front car secondary shaft drive 4-4 and a rear car secondary shaft drive 4-5. The power drive 4-1 provides power for the front car main shaft drive 4-2, the rear car main shaft drive 4-3, the front car secondary shaft drive 4-4 and the rear car secondary shaft drive 4-5 to make reciprocating motions. The front car main shaft drive 4-2 drives the front car sinking mechanism 2-1 and the front car needle bed mechanism 2-3 to make circle-forming reciprocating motions respectively. The rear car main shaft drive 4-3 drives the rear car sinking mechanism 2-2 and the rear car needle bed mechanism 2-4 to make reciprocating motions respectively. The front car secondary shaft drive 4-4 drives the front cradle mechanism 3-1 to make reciprocating swings around the cradle rotation center. The rear car secondary shaft drive 4-5 drives the front cradle mechanism 3-1 to make reciprocating swings around the cradle rotation center.

[0038] In this embodiment 1, the specific structure of the reciprocating drive device 4 is as follows:

[0039] like Figure 2 As shown, the front vehicle main shaft drive 4-2 and the rear vehicle main shaft drive 4-3 are symmetrically arranged on the frame 1, the front vehicle secondary shaft drive 4-4 and the rear vehicle secondary shaft drive 4-5 are symmetrically arranged on the frame 1, and the front vehicle main shaft drive 4-2 is transmission-connected with the front vehicle secondary shaft drive 4-4, the front vehicle main shaft drive 4-2 provides power to the front vehicle secondary shaft drive 4-4, the rear vehicle main shaft drive 4-3 is transmission-connected with the rear vehicle secondary shaft drive 4-5, the rear vehicle main shaft drive 4-3 provides power to the rear vehicle gear pair 4-7, and the power drive 4-1 synchronously drives the front vehicle main shaft drive 4-2 and the rear vehicle main shaft drive 4-3 to work.

[0040] In the present invention, the front vehicle main shaft driving member 4-2 and the front vehicle secondary shaft driving member 4-4 as well as the rear vehicle main shaft driving member 4-3 and the rear vehicle secondary shaft driving member 4-5 can be connected by a gear pair, a sprocket pair or other structure that can realize transmission connection. For example, in this embodiment 1, Figure 4As shown in the figure, the front main shaft drive 4-2 drives the front auxiliary shaft drive 4-4 to work through the front vehicle gear pair 4-6. The front vehicle gear pair 4-6 includes a front main gear 4-61 and a front auxiliary gear 4-62. The front main gear 4-61 and the front auxiliary gear 4-62 are respectively installed on the front main shaft 4-21 and the front auxiliary shaft 4-41, and the two are meshed with each other. The rear main shaft drive 4-3 drives the rear auxiliary shaft drive 4-5 to work through the rear vehicle gear pair 4-7. The rear vehicle gear pair 4-7 includes a rear main gear 4-71 and a rear auxiliary gear 4-72. The rear main gear 4-71 and the rear auxiliary gear 4-72 are respectively installed on the rear main shaft 4-31 and the rear auxiliary shaft 4-51, and the two are meshed with each other. In addition, in this Embodiment 1, the installation positions of the front vehicle gear pair 4-6 and the rear vehicle gear pair 4-7 can be adjusted according to actual needs, and preferably at the end of the frame.

[0041] Those skilled in the art can control the transmission speed ratio by controlling the transmission ratios of the front vehicle gear pair 4-6 and the rear vehicle gear pair 4-7. In this Embodiment 1, the transmission speed ratios of the front vehicle gear pair 4-6 and the rear vehicle gear pair 4-7 are both 1:3, that is, when the main shaft rotates one circle, the auxiliary shaft can rotate three circles. Therefore, in this utility model, the movement speeds of the looping device and the comb device can be flexibly adjusted by adjusting the transmission ratio.

[0042] In this utility model, the front vehicle gear pair 4-6 and the rear vehicle gear pair 4-7 can also be replaced by those skilled in the art according to needs with existing transmission components such as sprocket transmission pairs and synchronous pulley transmission pairs that can realize the transmission connection between two shafts.

[0043] As Figure 3 shown, the front main shaft drive 4-2 includes a front main shaft 4-21, a front vehicle sinker cam 4-22 and a front vehicle needle bed cam 4-23. The front main shaft 4-21 is rotatably installed on the frame 1. The front vehicle sinker cam 4-22 and the front vehicle needle bed cam 4-23 are both installed on the front main shaft 4-21. The front vehicle sinker cam 4-22 is connected in cooperation with the cam swing arm 2-11 of the front vehicle sinker mechanism 2-1, and the front vehicle needle bed cam 4-23 is connected in cooperation with the cam swing arm 2 of the front vehicle needle bed mechanism 2-3.

[0044] As Figure 3 shown, the rear main shaft drive 4-3 includes a rear main shaft 4-31, a rear vehicle sinker cam 4-32 and a rear vehicle needle bed cam 4-33. The rear main shaft 4-31 is rotatably installed on the frame 1. The rear vehicle sinker cam 4-32 and the rear vehicle needle bed cam 4-33 are both installed on the rear main shaft 4-31. The rear vehicle sinker cam 4-32 is connected in cooperation with the cam swing arm of the rear vehicle sinker mechanism 2-2, and the rear vehicle needle bed cam 4-33 is connected in cooperation with the cam swing arm of the rear vehicle needle bed mechanism 2-4.

[0045] AsFigure 2 As shown in the figure, a front vehicle belt pulley 4-24 is installed at one end of the front vehicle main shaft 4-21, a rear vehicle belt pulley 4-34 is installed at one end of the rear vehicle main shaft 4-31, and the front vehicle belt pulley 4-24 and the rear vehicle belt pulley 4-34 are connected by a first synchronous belt 4-8. One end of the front vehicle main shaft 4-21 or the rear vehicle main shaft 4-31 is in transmission connection with the power output end of the power driving member 4-1.

[0046] In the present utility model, the front vehicle belt pulley 4-24 and the rear vehicle belt pulley 4-34 for driving the looping mechanism to move reciprocally rotate in the same direction (both clockwise or counterclockwise). Compared with the traditional synchronous pulleys rotating in opposite directions (one clockwise and one counterclockwise) for transmission, the transmission efficiency is higher and the vehicle speed is faster. This is because when rotating in the same direction, the cooperation between the synchronous belt and the synchronous belt pulley is smoother and the friction is smaller, thereby reducing energy loss.

[0047] In order to prevent the first synchronous belt from slipping, improve the transmission efficiency, and maintain the stability of product conveyance, in Embodiment 1, a plurality of pressing wheels 4-81 are further provided on the two outer sides of the first synchronous belt 4-8, and the pressing wheels 4-81 are in close contact with the outer side of the first synchronous belt 4-8. The pressing wheels apply tension to the first synchronous belt 4-8 through friction, ensuring that the first synchronous belt 4-8 will not slip due to insufficient tension during transmission, thereby maintaining the stability and accuracy of transmission. At the same time, under the action of the pressing wheels 4-81, the first synchronous belt 4-8 can better fit the front and rear vehicle belt pulleys, reducing energy loss caused by gaps or looseness, thereby improving the transmission efficiency. In Embodiment 1, the tension of the first synchronous belt 4-8 can also be effectively adjusted by adjusting the pressing wheels, ensuring that it maintains an appropriate tension during transmission, which helps to extend the service life of the synchronous belt and reduce failures caused by improper tension.

[0048] As Figure 3 shown, the front vehicle auxiliary shaft driving member 4-4 includes a front vehicle auxiliary shaft 4-41 and a front vehicle rocker eccentric wheel 4-42. The front vehicle auxiliary shaft 4-41 is rotatably installed on the frame 1, the front vehicle rocker eccentric wheel 4-42 is installed on the front vehicle auxiliary shaft 4-41, and the connection end of the front vehicle rocker eccentric wheel 4-42 is connected to the front rocker mechanism 3-1. The front vehicle auxiliary shaft 4-41 is in transmission connection with the front vehicle main shaft 4-21 through a front vehicle gear pair 4-41;

[0049] As Figure 3 shown, the rear vehicle auxiliary shaft driving member 4-5 includes a rear vehicle auxiliary shaft 4-51 and a rear vehicle rocker eccentric wheel 4-52. The rear vehicle auxiliary shaft 4-51 is rotatably installed on the frame 1, the rear vehicle rocker eccentric wheel 4-52 is installed on the rear vehicle auxiliary shaft 4-51, and the connection end of the rear vehicle rocker eccentric wheel 4-52 is connected to the rear rocker mechanism 3-2. The rear vehicle auxiliary shaft 4-51 is in transmission connection with the rear vehicle main shaft 4-31 through a rear vehicle gear pair 4-7.

[0050] As shown Figure 2 in Figure [Figure number not provided], the power driving member 4-1 includes a driving motor 4-11, a main driving wheel 4-12, and a secondary driving wheel 4-13. Among them, the driving motor 4-11 is installed on one side of the frame 1, and the output end of the driving motor 4-11 is drivingly connected to the main driving wheel 4-12. The secondary driving wheel 4-13 is coaxially installed with the front vehicle spindle driving member 4-2 or the rear vehicle spindle driving member 4-3, and the main driving wheel 4-12 and the secondary driving wheel 4-13 are connected by a second synchronous belt 4-9.

[0051] As shown Figure 5 in Figure [Figure number not provided], the front rocking frame mechanism 3-1 includes a front rocking frame connecting rod 3-11, a front comb rocking frame assembly 3-12, a front rocking frame support 3-13, and a front eccentric wheel connecting rod 3-14. The top end of the front rocking frame connecting rod 3-11 is connected to one end of the front comb rocking frame assembly 3-12. The bottom end of the front rocking frame connecting rod 3-11 and the front eccentric wheel connecting rod 3-14 are both movably connected to the connecting end of the front rocking frame support 3-13. The front eccentric wheel connecting rod 3-14 is installed on the outer contour of the front rocking frame eccentric wheel through a bearing, and the front rocking frame support is rotatably connected to the frame.

[0052] The specific structure of the rear rocking frame mechanism 3-2 is the same as that of the front rocking frame mechanism 3-1, and its installation method is also the same as that of the front rocking frame mechanism 3-1, and it is ensured that the movements of the front rocking frame mechanism 3-1 and the rear rocking frame mechanism 3-2 are consistent.

[0053] In the present utility model, the contour lines of the front vehicle sinker cam 4-22, the front vehicle needle bed cam 4-23, the rear vehicle sinker cam 4-32, and the rear vehicle needle bed cam 4-33 are designed according to the movement paths of the front vehicle sinker mechanism 2-1, the front vehicle needle bed mechanism 2-3, the rear vehicle sinker mechanism 2-2, and the rear vehicle needle bed mechanism 2-4, respectively.

[0054] In the present utility model, the eccentric designs of the front vehicle rocking frame eccentric wheel 4-42 and the rear vehicle rocking frame eccentric wheel 4-52 are designed according to the swinging paths of the front comb rocking frame assembly 3-12 and the rear comb rocking frame assembly, respectively.

[0055] In the present utility model, the front vehicle belt pulley 4-24, the rear vehicle belt pulley 4-34, and the first synchronous belt 4-8 cooperate to form a synchronous transmission assembly. The main driving wheel 4-12, the secondary driving wheel 4-13, and the second synchronous belt 4-9 cooperate to form a synchronous transmission assembly. It can also be replaced by a sprocket transmission pair, a gear transmission pair, or other existing transmission assemblies that can achieve two-axis synchronous transmission connection by those skilled in the art according to requirements. And the number of wheel parts (belt pulleys, gears, sprockets, etc.) used for transmission can be set according to actual needs, which belongs to conventional technical means.

[0056] In Embodiment 1, the working principle of the looping device and the comb device moving reciprocally is as follows:

[0057] When the driving motor 4-11 works, the auxiliary driving wheel 4-13 installed on the front vehicle main shaft 4-21 is driven to rotate by the main driving wheel 4-12 via the second synchronous belt wheel 4-9. The front vehicle main shaft 4-21 rotates accordingly, and then drives the front vehicle belt wheel 4-24 to rotate, and drives the rear vehicle belt wheel 4-34 to rotate through the first synchronous belt 4-8. The rear vehicle main shaft 4-31 is driven to rotate by the rear vehicle belt wheel 4-34. At the same time, the front vehicle main shaft 4-21 drives the front vehicle auxiliary shaft 4-41 to rotate through the front vehicle gear pair 4-6, and the rear vehicle main shaft 4-31 drives the rear vehicle auxiliary shaft 4-51 to rotate through the rear vehicle gear pair 4-7.

[0058] The rotation of the front vehicle main shaft 4-21 can drive the front vehicle sinker cam 4-22 and the front vehicle needle bed cam 4-23 to rotate simultaneously. Among them, the front vehicle sinker cam 4-22 drives the front vehicle sinker mechanism 2-1 to move reciprocally through the cam swing arm, and the front vehicle needle bed cam 4-23 drives the front vehicle needle bed mechanism 2-3 to move reciprocally through the cam swing arm.

[0059] The rotation of the rear vehicle main shaft 4-31 can drive the rear vehicle sinker cam 4-32 and the rear vehicle needle bed cam 4-33 to rotate simultaneously. Among them, the rear vehicle sinker cam 4-32 drives the rear vehicle sinker mechanism 2-2 to move reciprocally through the cam swing arm, and the rear vehicle needle bed cam 4-33 drives the rear vehicle needle bed mechanism 2-4 to move reciprocally through the cam swing arm.

[0060] The rotation of the front vehicle auxiliary shaft 4-41 can drive the front vehicle rocker eccentric wheel 4-42 to rotate, thereby driving the front rocker link 3-11 to move reciprocally through the front eccentric link 3-14 via the front rocker support 3-13, and driving the front comb rocker assembly 3-12 to swing reciprocally around the rocker rotation center. The working principle of the rear rocker mechanism 3-2 is the same as that of the front rocker mechanism 3-1.

[0061] The above is only an illustration of the present invention and is a preferred embodiment of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the premise of the present invention, several improvements and refinements can still be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.

Claims

1. A high-speed double needle bed warp knitting machine, comprising a frame, a loop forming device, a comb device and a reciprocating driving device, wherein, The looping device includes a front vehicle sinkage mechanism, a rear vehicle sinkage mechanism, a front vehicle needle bed mechanism and a rear vehicle needle bed mechanism, characterized in that the comb device includes a plurality of front rocking frame mechanisms and a plurality of rear rocking frame mechanisms, and the plurality of front rocking frame mechanisms and rear rocking frame mechanisms are installed on the machine frame at relatively spaced intervals, and the front rocking frame mechanism and the plurality of rear rocking frame mechanisms all swing reciprocally around the rocking frame rotation center; the reciprocating drive device includes a power drive member, a front vehicle main shaft drive member, a rear vehicle main shaft drive member, a front vehicle auxiliary shaft drive member and a rear vehicle auxiliary shaft drive member. The power drive member provides power for the reciprocating motion of the front vehicle main shaft drive member, the rear vehicle main shaft drive member, the front vehicle auxiliary shaft drive member and the rear vehicle auxiliary shaft drive member. The front vehicle main shaft drive member respectively drives the front vehicle sinkage mechanism and the front vehicle needle bed mechanism to perform looping reciprocating motion. The rear vehicle main shaft drive member respectively drives the rear vehicle sinkage mechanism and the rear vehicle needle bed mechanism to perform reciprocating motion. The front vehicle auxiliary shaft drive member drives the front rocking frame mechanism to swing reciprocally around the rocking frame rotation center, and the rear vehicle auxiliary shaft drive member drives the front rocking frame mechanism to swing reciprocally around the rocking frame rotation center.

2. The high-speed double needle bed warp knitting machine according to claim 1, wherein, The front vehicle main shaft drive member, the rear vehicle main shaft drive member, the front vehicle auxiliary shaft drive member and the rear vehicle auxiliary shaft drive member are all arranged on the machine frame, and the front vehicle main shaft drive member is in transmission connection with the driven front vehicle auxiliary shaft, the rear vehicle main shaft drive member is in transmission connection with the rear vehicle auxiliary shaft drive member, and the power drive member synchronously drives the front vehicle main shaft drive member and the rear vehicle main shaft drive member to work.

3. A high-speed double-needle-bed warp knitting machine according to claim 1 or 2, characterized in that The front vehicle main shaft drive member includes a front vehicle main shaft, a front vehicle sinkage cam and a front vehicle needle bed cam. The front vehicle main shaft is rotatably installed on the machine frame. The front vehicle sinkage cam and the front vehicle needle bed cam are both installed on the front vehicle main shaft. The front vehicle sinkage cam is connected to the cam swing arm of the front vehicle sinkage mechanism, and the front vehicle needle bed cam is connected to the cam swing arm of the front vehicle needle bed mechanism; The rear vehicle main shaft drive member includes a rear vehicle main shaft, a rear vehicle sinkage cam and a rear vehicle needle bed cam. The rear vehicle main shaft is rotatably installed on the machine frame. The rear vehicle sinkage cam and the rear vehicle needle bed cam are both installed on the rear vehicle main shaft. The rear vehicle sinkage cam is in mating connection with the cam swing arm of the rear vehicle sinkage mechanism, and the rear vehicle needle bed cam is in mating connection with the cam swing arm of the rear vehicle needle bed mechanism; One end of the front vehicle main shaft is installed with a front vehicle belt pulley, one end of the rear vehicle main shaft is installed with a rear vehicle belt pulley, and the front vehicle belt pulley and the rear vehicle belt pulley are connected by a first synchronous belt. One end of the front vehicle main shaft or the rear vehicle main shaft is in transmission connection with the power output end of the power drive member.

4. A high-speed double-needle-bar warp knitting machine according to claim 3, characterized in that, The front vehicle auxiliary shaft drive member includes a front vehicle auxiliary shaft and a front vehicle rocking frame eccentric wheel. The front vehicle auxiliary shaft is rotatably installed on the machine frame. The front vehicle rocking frame eccentric wheel is installed on the front vehicle auxiliary shaft, and the connection end of the front vehicle rocking frame eccentric wheel is connected to the front rocking frame mechanism. The front vehicle auxiliary shaft is in transmission connection with the front vehicle main shaft through a front vehicle gear pair; The rear vehicle auxiliary shaft drive member includes a rear vehicle auxiliary shaft and a rear vehicle rocking frame eccentric wheel. The rear vehicle auxiliary shaft is rotatably installed on the machine frame. The rear vehicle rocking frame eccentric wheel is installed on the rear vehicle auxiliary shaft, and the connection end of the rear vehicle rocking frame eccentric wheel is connected to the rear rocking frame mechanism. The rear vehicle auxiliary shaft is in transmission connection with the rear vehicle main shaft through a rear vehicle gear pair.

5. A high-speed double needle bed warp knitting machine according to claim 4, characterized in that, The front vehicle main shaft driving part drives the front vehicle auxiliary shaft driving part to work through a front vehicle gear pair. The front vehicle gear pair includes a front vehicle main gear and a front vehicle auxiliary gear. The front vehicle main gear and the front vehicle auxiliary gear are respectively installed on the front vehicle main shaft and the front vehicle auxiliary shaft, and the two are meshed with each other; The rear vehicle main shaft driving part drives the rear vehicle auxiliary shaft driving part to work through a rear vehicle gear pair. The rear vehicle gear pair includes a rear vehicle main gear and a rear vehicle auxiliary gear. The rear vehicle main gear and the rear vehicle auxiliary gear are respectively installed on the rear vehicle main shaft and the rear vehicle auxiliary shaft, and the two are meshed with each other.

6. A high-speed double needle bed warp knitting machine according to any one of claims 1-5, characterized in that, The power driving part includes a driving motor, a main driving wheel and an auxiliary driving wheel. Among them, the driving motor is installed on one side of the frame, and the output end of the driving motor is drivingly connected to the main driving wheel. The auxiliary driving wheel is coaxially installed with the front vehicle main shaft driving part or the rear vehicle main shaft driving part, and the main driving wheel and the auxiliary driving wheel are connected by a second synchronous belt.

7. A high-speed double-needle-bar warp knitting machine according to claim 3, characterized in that, A plurality of pressing wheels are further arranged on the two outer sides of the first synchronous belt, and the pressing wheels are in close contact with the outer side of the first synchronous belt.

8. A high-speed double needle bed warp knitting machine according to claim 3, characterized in that, The front rocking frame mechanism includes a front rocking frame connecting rod, a front comb rocking frame assembly, a front rocking frame bracket, and a front eccentric wheel connecting rod. The top end of the front rocking frame connecting rod is connected to one end of the front comb rocking frame assembly. The bottom end of the front rocking frame connecting rod and the front eccentric wheel connecting rod are both movably connected to the connecting end of the front rocking frame bracket. The front eccentric wheel connecting rod is installed on the outer contour of the front rocking frame eccentric wheel through a bearing, and the front rocking frame bracket is rotatably connected to the frame.

9. The warp knitting machine with two needle beds at high speed according to claim 8, characterized in that, The structure of the rear rocking frame mechanism is the same as that of the front rocking frame mechanism.