Novel water-saving environment-friendly automatic post-dyeing washing equipment
By setting up a baffle partition chamber and an extrusion mechanism in the post-dyeing washing equipment, combining multi-layer filter and activated carbon treatment, the problem of waste of water resources and unstable washing effect is solved, and the recycling and cost reduction of water is achieved.
Patent Information
- Application Number
- CN202422462518.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-11
AI Technical Summary
Traditional post-dyeing washing equipment has serious waste of water resources, non-compliance with sewage discharge, and unstable washing effect, resulting in textile quality problems and the inability to recycle water, increasing the water cost of enterprises.
A baffle is used to separate it into four chambers. The water pump and water spray pipe are used to realize the circulating and flushing of water, combined with the extrusion mechanism to extrude the moisture in the cloth, and the water quality is treated through a multi-layer filter and activated carbon to form a water circulation.
The recycling of water has been achieved, the waste of water resources has been reduced, the water costs of enterprises have been reduced, and the washing effect and textile quality have been improved.
Smart Images
Figure CN223134773U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic post - dyeing water washing, in particular to a new type of water - saving and environment - friendly automatic post - dyeing water washing equipment. Background Technique
[0002] In today's textile industry, the dyeing process is an important link in textile production. However, traditional post - dyeing treatment methods, especially the water - washing link, often have many problems. With the diversification of textile demand and the improvement of quality requirements, the importance of post - dyeing water - washing equipment has become increasingly prominent. In the past, due to technical limitations, water - washing equipment performed poorly in aspects such as water resource utilization, washing effect, and environmental protection performance. Serious water resource waste, unqualified sewage discharge, causing greater pressure on the environment. At the same time, the washing effect is unstable, easily leading to quality problems such as uneven color and rough feel of textiles, and it is difficult to meet the market demand for high - quality textiles. Therefore, the research and development of new, efficient, and environment - friendly post - dyeing water - washing equipment has become an urgent need for the industry's development;
[0003] The post - dyeing water - washing equipment is used for the water - washing and cleaning of dyed textiles, and usually consists of a washing tank, a water pump, a filter, and a pipeline system. Its working principle is to place the dyed textiles in the washing tank, inject clean water into the washing tank through the water pump, and remove residual dyes and solid particles through the filter, finally making the textiles reach a clean and usable state;
[0004] In the prior art, the post - dyeing water - washing equipment has the problem that a large amount of water in the current box body is taken away by the cloth, and the water carried by the cloth affects the subsequent production process; and it cannot effectively filter impurities and dye residues in the water, nor can it realize the recycling of water, resulting in a large amount of water resources being wasted and increasing the water - using cost of enterprises. Therefore, a new type of water - saving and environment - friendly automatic post - dyeing water - washing equipment is proposed to solve the above problems. Content of the Utility Model
[0005] In order to make up for the above deficiencies, the utility model provides a new type of water - saving and environment - friendly automatic post - dyeing water - washing equipment, aiming to improve the problems existing in the prior - art post - dyeing water - washing equipment, such as a large amount of water in the box body being taken away by the cloth and affecting the subsequent process, resulting in water resource waste and increased water - using cost of enterprises.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: A new type of water - saving and environment - friendly automatic post - dyeing water - washing equipment, including a box body. Square holes are opened on the upper left and right sides of the box body. Three baffles are fixedly connected at equal intervals on the bottom side inside the box body. Three rotating rollers are arranged at equal intervals on the upper side inside the box body. Four driven rollers are arranged at equal intervals on the lower side inside the box body. The driven rollers are all arranged between the baffles and the box body. An extrusion mechanism is arranged on the right side inside the box body;
[0007] As a further description of the above technical solution: The extrusion mechanism includes a mounting plate, the upper side inside the box body is fixedly connected with a mounting plate, the lower side of the mounting plate is slidably provided with first pull rods, the right part of the box body is slidably connected with second pull rods at equal intervals, the close sides of the first pull rods and the second pull rods are fixedly connected with fixing blocks, the lower left sides of the mounting plate are fixedly connected with one ends of first springs, the other ends of the first springs are fixedly connected with the first pull rods, the middle right parts of the right fixing blocks are fixedly connected with one ends of second springs, and the other ends of the second springs are fixedly connected to the right side inside the box body. The front and rear fixing blocks are rotatably connected with extrusion rollers;
[0008] As a further description of the above technical solution: A filter box is arranged on the lower side of the box body, the bottom side inside the box body is fixedly connected with a short pipe, the lower end of the short pipe is fixedly connected to the upper left part of the filter box, a fixing plate is fixedly connected to the left side inside the filter box, sliders are fixedly connected to the left side inside the filter box and the lower left part of the fixing plate, a collection box is arranged between the filter box and the fixing plate, sliding grooves are formed in the middle parts of the left and right sides of the collection box, the sliding grooves slide on the upper parts of the sliders, a coarse filter screen, a medium filter screen and a fine filter screen are respectively fixedly connected inside the collection box, two partition plates are fixedly connected at equal intervals to the left side inside the filter box, a plurality of fine holes are formed at equal intervals in the left and right sides of the partition plates, fine sand, coarse sand and gravel are respectively arranged between the partition plates, an activated carbon plate is fixedly connected to the right side inside the filter box, a plurality of filter cylinders are threadedly connected at equal intervals to the front right part of the filter box, activated carbon is arranged inside each filter cylinder, and handles are fixedly connected to the front parts of the filter cylinders;
[0009] As a further description of the above technical solution: A first water pump is fixedly connected to the front right part of the box body, one end of a third connecting pipe is fixedly connected to the input end of the first water pump, the other end of the third connecting pipe is fixedly connected to the front right part of the filter box, the output end of the first water pump is fixedly connected with a fourth connecting pipe, three second water pumps are fixedly connected at equal intervals to the middle part of the rear of the box body, the input ends of the second water pumps are all fixedly connected with second connecting pipes, the lower ends of the second connecting pipes are all fixedly connected to the lower rear part of the box body, the output ends of the second water pumps are all fixedly connected with first connecting pipes, the upper ends of the first connecting pipes and the upper end of the fourth connecting pipe are fixedly connected to a water spraying pipe, and a plurality of spray heads are fixedly connected at equal intervals to the lower part of the water spraying pipe;
[0010] As a further description of the above technical solution: The water spraying pipes are all arranged above the driven rollers;
[0011] As a further description of the above technical solution: The lower end of the second connecting pipe on the right is fixedly connected between the inner right side of the box body and the rightmost baffle; the lower end of the second connecting pipe in the middle is fixedly connected between the middle baffle and the rightmost baffle; the lower end of the second connecting pipe on the left is fixedly connected between the middle baffle and the leftmost baffle.
[0012] As a further description of the above technical solution: A control panel is fixedly connected to the middle of the front part of the box body, and the control panel is electrically connected to the first water pump and the second water pump respectively.
[0013] As a further description of the above technical solution: Cloth is arranged on the upper parts of the driven roller, the rotating roller and the squeezing roller, and support legs are fixedly connected to the four corners of the lower part of the box body at equal intervals.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, through the cooperation of structures such as the first water pump, a number of baffles are arranged on the bottom plate of the box body to divide the box body into four parts, thus forming four chambers. First, the first water pump is used to supply water into the box body. First, the water spray pipe with a nozzle on the rightmost side rinses the cloth. Then, the second water pump pumps water from the fourth chamber to supply water to the water spray pipe in the third chamber, and so on, to realize the recycling of water. In addition, with the help of the squeezing mechanism, when the cloth passes through the squeezing rollers with the first spring and the second spring, the water in the cloth can be squeezed out and the water is squeezed into the box body to avoid being brought into other chambers and affecting the subsequent processes. Through this process, the consumption of cleaning water is saved.
[0016] 2. In the utility model, through the cooperation of structures such as the filter box, the dirty water for washing the cloth at the beginning flows into the filter box through the short pipe. The water first passes through the collection box with a coarse filter screen, a medium filter screen and a fine filter screen to filter out the impurities and dye residues in the water, and the collection box can be pulled out to clean the impurities and dye residues. Then, the water passes through the three-layer sand filter arranged between the baffles, namely fine sand, coarse sand and gravel, which can effectively remove solid particles, part of organic matter in the water and reduce turbidity to prepare for the subsequent treatment. Finally, it passes through the cylinder with activated carbon that can be disassembled from the filter box to adsorb the organic matter, odor and color in the sewage, thus forming a water cycle, reducing the waste of water resources and reducing the water use cost of the enterprise. Description of the Drawings
[0017] Figure 1 It is the overall structure diagram of the novel water-saving and environment-friendly automatic post-dyeing and water-washing equipment proposed by the utility model;
[0018] Figure 2 It is the rear view of the novel water-saving and environment-friendly automatic post-dyeing and water-washing equipment proposed by the utility model;
[0019] Figure 3 It is an unfolded view of a new type of water-saving and environmentally friendly automatic post-dyeing washing equipment proposed by the present utility model;
[0020] Figure 4 It is a front sectional view of a new type of water-saving and environmentally friendly automatic post-dyeing washing equipment proposed by the present utility model;
[0021] Figure 5 It is Figure 1 a detailed enlarged view of the extrusion mechanism in the overall structure diagram in
[0022] Figure 6 It is Figure 4 an enlarged view of part A in
[0023] Figure 7 It is Figure 4 an enlarged view of part B in
[0024] Figure 8 It is Figure 4 an enlarged view of part C in
[0025] Legend:
[0026] 1. Box body; 2. Square hole; 3. Cloth; 4. Extrusion mechanism; 401. Mounting plate; 402. First spring; 403. First pull rod; 404. Fixed block; 405. Extrusion roller; 406. Second spring; 407. Second pull rod; 5. First water pump; 6. Collection box; 7. Filter box; 8. Slide block; 9. Slide groove; 10. Second water pump; 11. First connecting pipe; 12. Second connecting pipe; 13. Third connecting pipe; 14. Fourth connecting pipe; 15. Filter cylinder; 16. Handle; 17. Short pipe; 18. Rotating roller; 19. Driven roller; 20. Baffle; 21. Water spray pipe; 22. Nozzle; 23. Coarse filter screen; 24. Medium filter screen; 25. Fine filter screen; 26. Fine sand; 27. Coarse sand; 28. Gravel; 29. Fine hole; 30. Fence board; 31. Activated carbon plate; 32. Activated carbon; 33. Fixed plate; 34. Support leg; 35. Control panel. Specific implementation manners
[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0028] Refer to Figures 1-8, An embodiment provided by the present utility model: a new type of water-saving and environmentally friendly automatic post-dyeing washing equipment, including a box body 1. Square holes 2 are opened on the upper left and right sides of the box body 1. Three baffles 20 are fixedly connected at equal intervals on the inner bottom side of the box body 1. Three rotating rollers 18 are arranged at equal intervals on the upper side of the inner part of the box body 1. Four driven rollers 19 are arranged at equal intervals on the lower side of the inner part of the box body 1. The driven rollers 19 are all arranged between the baffle 20 and the box body 1. An extrusion mechanism 4 is arranged on the right side of the inner part of the box body 1. The extrusion mechanism 4 includes a mounting plate 401. The mounting plate 401 is fixedly connected to the upper side of the inner part of the box body 1. The lower side of the mounting plate 401 is slidably provided with first pull rods 403. The right part of the box body 1 is slidably connected with second pull rods 407 at equal intervals. Fixed blocks 404 are fixedly connected to the closer sides of the first pull rods 403 and the second pull rods 407. One ends of first springs 402 are fixedly connected to the lower left sides of the mounting plate 401. The other ends of the first springs 402 are fixedly connected to the first pull rods 403. One ends of second springs 406 are fixedly connected to the middle right parts of the right-side fixed blocks 404. The other ends of the second springs 406 are fixedly connected to the right side of the inner part of the box body 1. Extrusion rollers 405 are rotatably connected between the front and rear fixed blocks 404. A filter box 7 is arranged on the lower side of the box body 1. A short pipe 17 is fixedly connected to the inner bottom side of the box body 1. The lower end of the short pipe 17 is fixedly connected to the upper left part of the filter box 7. A fixing plate 33 is fixedly connected to the left side of the inner part of the filter box 7. Sliders 8 are fixedly connected to the left side of the inner part of the filter box 7 and the lower left part of the fixing plate 33. A collection box 6 is arranged between the filter box 7 and the fixing plate 33. Chutes 9 are opened in the middle parts of the left and right sides of the collection box 6. The chutes 9 slide on the upper parts of the sliders 8. A coarse filter screen 23, a medium filter screen 24, and a fine filter screen 25 are respectively fixedly connected to the inner part of the collection box 6. Two partition plates 30 are fixedly connected at equal intervals on the left side of the inner part of the filter box 7. A number of fine holes 29 are opened at equal intervals on the left and right sides of the partition plates 30. Fine sand 26, coarse sand 27, and gravel 28 are respectively arranged between the partition plates 30. An activated carbon plate 31 is fixedly connected to the right side of the inner part of the filter box 7. A number of filter cylinders 15 are threadedly connected at equal intervals on the front right part of the filter box 7. Activated carbon 32 is arranged inside each of the filter cylinders 15. Handles 16 are fixedly connected to the fronts of the filter cylinders 15. A first water pump 5 is fixedly connected to the front right part of the box body 1. One end of a third connecting pipe 13 is fixedly connected to the input end of the first water pump 5. The other end of the third connecting pipe 13 is fixedly connected to the front right part of the filter box 7. The output end of the first water pump 5 is fixedly connected to a fourth connecting pipe 14. Three second water pumps 10 are fixedly connected at equal intervals to the middle part of the rear of the box body 1. The input ends of the second water pumps 10 are all fixedly connected to second connecting pipes 12. The lower ends of the second connecting pipes 12 are all fixedly connected to the lower rear part of the box body 1. The output ends of the second water pumps 10 are all fixedly connected to first connecting pipes 11. The upper ends of the first connecting pipes 11 and the upper end of the fourth connecting pipe 14 are both fixedly connected to a water spraying pipe 21. A number of spray heads 22 are fixedly connected at equal intervals to the lower part of the water spraying pipe 21. The water spraying pipes 21 are all arranged above the driven rollers 19.The lower end of the second connecting pipe 12 on the right is fixedly connected between the inner right side of the box body 1 and the rightmost baffle 20. The lower end of the second connecting pipe 12 in the middle is fixedly connected between the middle baffle 20 and the rightmost baffle 20. The lower end of the second connecting pipe 12 on the left is fixedly connected between the middle baffle 20 and the leftmost baffle 20.
[0029] Through the cooperation of structures such as the first water pump 5, a number of baffles 20 are arranged on the bottom plate of the box body 1 to divide the box body 1 into four parts, thus forming four chambers. First, use the first water pump 5 to supply water into the box body 1. First, the water spray pipe 21 with a nozzle 22 on the rightmost side flushes the cloth 3. Then, the second water pump 10 pumps water from the fourth chamber and supplies it to the water spray pipe 21 in the third chamber, and so on to realize the recycling of water. In addition, with the help of the extrusion mechanism 4, when the cloth 3 passes through the extrusion roller 405 with the first spring 402 and the extrusion roller 405 with the second spring 406, the water in the cloth 3 can be extruded and the water is squeezed into the box body 1 to avoid affecting the subsequent processes by bringing it into other chambers. Through this process, the consumption of cleaning water is saved; through the cooperation of structures such as the filter box 7, the dirty water for washing the cloth 3 at the beginning flows into the filter box 7 through the short pipe 17. The water first passes through the collection box 6 with a coarse filter screen 23, a medium filter screen 24 and a fine filter screen 25 to filter out the impurities and dye residues in the water first, and the collection box 6 can be pulled out to clean the impurities and dye residues. Then, the water passes through the three-layer sand filtration arranged between the railing plates 30, namely fine sand 26, coarse sand 27 and gravel 28, which can effectively remove solid particles, some organic matters in the water and reduce the turbidity, preparing for the subsequent treatment. Finally, it passes through the cylinder 15 with the activated carbon 32 that can be disassembled from the filter box 7 to adsorb the organic matters, odors and colors in the sewage, and then supplies water to the water spray pipe 21 in the box body through the first motor, thus forming a water cycle, reducing the waste of water resources and reducing the water use cost of the enterprise.
[0030] Working principle: Through the cooperation of structures such as the first water pump 5, a number of baffles 20 are arranged on the bottom plate of the box body 1 to divide the box body 1 into four parts, thus forming four chambers. First, use the first water pump 5 to supply water into the box body 1. First, the water spray pipe 21 with a nozzle 22 on the rightmost side flushes the cloth 3. Then, the second water pump 10 pumps water from the fourth chamber to supply water to the water spray pipe 21 in the third chamber, and so on, to realize the recycling of water. In addition, with the help of the extrusion mechanism 4, when the cloth 3 passes through the extrusion roller 405 with the first spring 402 and the extrusion roller 405 with the second spring 406, the water in the cloth 3 can be extruded out and the water is squeezed into the box body 1 to avoid affecting the subsequent processes by being brought into other chambers. Through this process, the consumption of cleaning water is saved; through the cooperation of structures such as the filter box 7, the dirty water for washing the cloth 3 at the beginning flows into the filter box 7 through the short pipe 17. The water first passes through the collection box 6 with a coarse filter screen 23, a medium filter screen 24 and a fine filter screen 25 to filter out the impurities and dye residues in the water, and the collection box 6 can be taken out to clean the impurities and dye residues. Then, the water passes through the three-layer sand filtration arranged between the railing plates 30, namely fine sand 26, coarse sand 27 and gravel 28, which can effectively remove solid particles, part of organic matter in the water and reduce turbidity to prepare for subsequent treatment. Finally, it passes through the cylinder 15 with activated carbon 32 that can be disassembled from the filter box 7 to adsorb the organic matter, odor and color in the sewage. Then, water is supplied to the water spray pipe 21 in the box body through the first motor, thus forming a water cycle, reducing the waste of water resources and reducing the water use cost of the enterprise.
[0031] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A novel water-saving and environmentally friendly automatic post-dyeing washing device, comprising a box body (1), characterized in that: On the upper left and right sides of the box body (1), square holes (2) are provided. On the bottom side inside the box body (1), three baffles (20) are fixedly connected at equal intervals. On the upper side inside the box body (1), three rotating rollers (18) are arranged at equal intervals. On the lower side inside the box body (1), four driven rollers (19) are arranged at equal intervals. The driven rollers (19) are all arranged between the baffles (20) and the box body (1). On the right side inside the box body (1), an extrusion mechanism (4) is provided.
2. The novel water-saving and environmentally friendly automatic post-dyeing washing equipment according to claim 1, characterized in that: The extrusion mechanism (4) includes a mounting plate (401). The mounting plate (401) is fixedly connected to the upper side inside the box body (1). On the lower side of the mounting plate (401), first pull rods (403) slide. On the right part of the box body (1), second pull rods (407) are slidably connected at equal intervals. On the side close to each other of the first pull rod (403) and the second pull rod (407), fixing blocks (404) are fixedly connected. One end of a first spring (402) is fixedly connected to the lower left part of the mounting plate (401), and the other end of the first spring (402) is fixedly connected to the first pull rod (403). One end of a second spring (406) is fixedly connected to the middle right part of the right fixing block (404), and the other end of the second spring (406) is fixedly connected to the right side inside the box body (1). Between the front and rear fixing blocks (404), extrusion rollers (405) are rotatably connected.
3. The novel water-saving and environmentally friendly automatic post-dyeing washing equipment according to claim 1, characterized in that: A filter box (7) is provided on the lower side of the box body (1). A short pipe (17) is fixedly connected to the bottom side inside the box body (1). The lower end of the short pipe (17) is fixedly connected to the upper left part of the filter box (7). A fixing plate (33) is fixedly connected to the left side inside the filter box (7). Sliders (8) are fixedly connected to the left side inside the filter box (7) and the lower left part of the fixing plate (33). A collection box (6) is arranged between the filter box (7) and the fixing plate (33). In the middle of the left and right sides of the collection box (6), chutes (9) are provided. The chutes (9) slide on the upper parts of the sliders (8). A coarse filter screen (23), a medium filter screen (24), and a fine filter screen (25) are respectively fixedly connected inside the collection box (6). Two partition plates (30) are fixedly connected at equal intervals to the left side inside the filter box (7). A number of fine holes (29) are provided at equal intervals on the left and right sides of the partition plates (30). Fine sand (26), coarse sand (27), and gravel (28) are respectively arranged between the partition plates (30). An activated carbon plate (31) is fixedly connected to the right side inside the filter box (7). A number of filter cylinders (15) are threadedly connected at equal intervals to the front right part of the filter box (7). Activated carbon (32) is arranged inside each of the filter cylinders (15). Handles (16) are fixedly connected to the fronts of the filter cylinders (15).
4. The novel water-saving and environmentally friendly automated post-dyeing washing equipment according to claim 1, wherein: A first water pump (5) is fixedly connected to the right side of the front part of the box body (1). One end of a third connecting pipe (13) is fixedly connected to the input end of the first water pump (5), and the other end of the third connecting pipe (13) is fixedly connected to the right side of the front part of the filter box (7). The output end of the first water pump (5) is fixedly connected to a fourth connecting pipe (14). Three second water pumps (10) are fixedly connected to the middle side of the rear part of the box body (1) at equal intervals. The input ends of the second water pumps (10) are all fixedly connected to second connecting pipes (12), and the lower ends of the second connecting pipes (12) are all fixedly connected to the lower side of the rear part of the box body (1). The output ends of the second water pumps (10) are all fixedly connected to first connecting pipes (11). The upper ends of the first connecting pipes (11) and the upper end of the fourth connecting pipe (14) are both fixedly connected to a water spraying pipe (21). A plurality of nozzles (22) are fixedly connected to the lower part of the water spraying pipe (21) at equal intervals.
5. The novel water-saving and environmentally friendly automated post-dyeing washing equipment according to claim 4, characterized in that: The water spraying pipes (21) are all arranged above the driven rollers (19).
6. The novel water-saving and environmentally friendly automated post-dyeing washing equipment according to claim 1, characterized in that: The lower end of the second connecting pipe (12) on the right side is fixedly connected between the inner right side of the box body (1) and the rightmost baffle (20). The lower end of the second connecting pipe (12) in the middle is fixedly connected between the middle baffle (20) and the rightmost baffle (20). The lower end of the second connecting pipe (12) on the left side is fixedly connected between the middle baffle (20) and the leftmost baffle (20).
7. The novel water-saving and environmentally friendly automated post-dyeing washing equipment according to claim 1, wherein: A control panel (35) is fixedly connected to the middle side of the front part of the box body (1), and the control panel (35) is electrically connected to the first water pump (5) and the second water pumps (10) respectively.
8. The novel water-saving and environmentally friendly automated post-dyeing washing equipment according to claim 1, characterized in that: A cloth (3) is arranged above the driven rollers (19), the rotating rollers (18) and the pressing rollers (405). Support legs (34) are fixedly connected to the four corners of the lower part of the box body (1) at equal intervals.