Intelligent grooving equipment
Through the intelligent grooved equipment combined with crawler chassis trolley and navigation lidar, the problems of complex and low efficiency of traditional ground grooved equipment are solved, and automated, accurate and efficient grooved operations are achieved.
Patent Information
- Application Number
- CN202422116588.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-30
AI Technical Summary
Traditional ground grooved equipment is inconvenient to operate, has high cost, poor flexibility, low accuracy, low efficiency, and requires professional driving, resulting in low construction efficiency and serious workers' aversion to work.
The tracked chassis trolley combines navigation lidar and hydraulic system, and is equipped with a programmable control system and a remote control receiver. By navigating the lidar to control paths and displacement, the hydraulic system drives the cutting blade depth adjustment and soil treatment to achieve automated groove opening.
It improves the operation simplicity and efficiency of grooved equipment, reduces dependence on professional personnel, improves construction accuracy and flexibility, and reduces energy consumption and costs.
Smart Images
Figure CN223135222U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automated production and automated production equipment, and specifically, to an intelligent grooving device. Background Art
[0002] In construction projects, grooving on the ground is a common construction operation, such as laying pipelines and cables.
[0003] Most traditional ground grooving devices are driven by tractors and excavators, which require professional operators. At the same time, they often have problems such as inconvenient operation, high cost, high energy consumption, and poor flexibility. Traditional hand-pushed trolley grooving machines have low precision, low efficiency, time-consuming and laborious work, and serious worker fatigue.
[0004] With the development of the construction industry and the progress of technology, higher requirements have been put forward for the intelligence and high efficiency of ground grooving machines.
[0005] Therefore, it is necessary to provide an intelligent grooving device to solve the above problems. Content of the Utility Model
[0006] The purpose of the utility model is to provide an intelligent grooving device.
[0007] The utility model realizes the above purpose through the following technical solutions:
[0008] An intelligent grooving device; including a crawler chassis trolley, the crawler chassis trolley is provided with a gear slewing bearing, and the upper frame is driven to rotate integrally by setting a slewing drive motor, which is the adjustment path;
[0009] A steel structure frame is arranged on the gear slewing bearing. The steel structure frame is box-shaped and is divided into several areas inside. One of them is used to install a hydraulic station, which is the power source of the whole vehicle and can be used by plugging in the power.
[0010] Another one is used to install a control system box, which integrates the programmable operation logic of the whole vehicle and is also the receiving end of remote control.
[0011] Further, a hydraulic motor B is arranged on the crawler chassis trolley, and the hydraulic motor B is used as the driving component for the crawler chassis trolley to move forward.
[0012] Further, a navigation lidar is installed at the forward end of the crawler chassis trolley. The navigation lidar is controlled by software. When the crawler chassis trolley moves forward, it controls the walking path and displacement.
[0013] Further, the steel structure frame is connected to the gear slewing bearing through pins and screws.
[0014] Further, a shield is arranged on the upper part of the steel structure frame.
[0015] Further, a fixing seat is installed on the upper right of the steel structure, and the bottom of the hydraulic cylinder is hinged to the fixing seat through a rotating shaft C.
[0016] Further, the piston rod of the hydraulic cylinder is connected with a joint, and the joint and the tool rest are hinged through a rotating shaft C, so as to realize the overall rotation of the tool rest around the rotating shaft C, thereby realizing that the depth of the cutter head entering the ground can be adjusted. When not working, the crawler chassis trolley travels and the tool rest is lifted away from the ground.
[0017] Further, a buffer guide wheel, a cutter head, a soil retaining mechanism and a soil discharging knife are integrated on the tool rest. The cutter head is driven by a hydraulic motor A, and the power of the soil discharging knife is connected by a chain between the sprocket on the cutter head and the sprocket on the soil discharging knife shaft, sharing the same power.
[0018] Compared with the prior art, the utility model has the advantages of simple operation and effectively improving the grooving efficiency. Description of the Drawings
[0019] Figure 1 is a schematic structural diagram of the non-working state of the utility model;
[0020] Figure 2 is a schematic structural diagram of the working state of the utility model;
[0021] Figure 3 is a three-dimensional schematic diagram of the utility model. Detailed Embodiments
[0022] Embodiment:
[0023] Refer to Figures 1-3 , this embodiment shows an intelligent grooving device; including a crawler chassis trolley 1,
[0024] The crawler chassis trolley 1 is provided with a gear slewing bearing 12, and the upper frame is driven to rotate integrally by setting a slewing drive motor 13, which is an adjustment path;
[0025] A steel structure frame 3 is arranged on the gear slewing bearing 12. The steel structure frame 3 is in a box shape and is divided into several areas inside. One of them is used to install a hydraulic station 6. The hydraulic station 6 is used as the power source of the whole vehicle and can be used by plugging in the power;
[0026] Another is used to install a control system box 5. The control system box 5 integrates the programmable operation logic of the whole vehicle and is also the receiving end of remote control.
[0027] Further, a hydraulic motor B 10 is arranged on the crawler chassis trolley 1, and the hydraulic motor B 10 is used as the driving part for the crawler chassis trolley 1 to travel.
[0028] Furthermore, a navigation lidar 20 is installed at the forward end of the crawler chassis trolley 1. The navigation lidar 20 is controlled by software. When the crawler chassis trolley 1 moves forward, the path and displacement of the movement are controlled.
[0029] Furthermore, the steel structure frame 3 is connected to the gear slewing bearing 12 by pins and screws.
[0030] Furthermore, a shield is provided on the upper part of the steel structure frame 3.
[0031] Furthermore, a fixing seat 17 is installed on the upper right of the steel structure 3, and the bottom of the hydraulic cylinder 7 is hinged to the fixing seat 17 through a rotating shaft C8.
[0032] Furthermore, the piston rod of the hydraulic cylinder 7 is connected to the joint 15. The joint 15 and the tool rest 4 are hinged through a rotating shaft C6, realizing the overall rotation of the tool rest around the rotating shaft C4. Thus, the depth of the cutter head 11 entering the ground can be adjusted. When not working, the crawler chassis trolley 1 moves and the tool rest 4 is lifted away from the ground.
[0033] Furthermore, a buffer guide wheel 9, a cutter head 11, a soil retaining mechanism 8, and a soil discharging cutter 19 are integrated on the tool rest 4. The cutter head 11 is driven by a hydraulic motor A2. The power of the soil discharging cutter 19 is connected by a chain between the sprocket on the cutter head and the sprocket on the soil discharging cutter shaft, sharing the same power.
[0034] When the equipment is working, the cutter head 11 enters the ground to dig soil. The soil will be concentrated on the rotating side of the soil discharging cutter 19 through the structure of the cutter head 11 and the guiding design of the soil retaining mechanism. The excess soil is sent to the side far away from the cutter head 11 to be piled up by the soil discharging cutter 19, facilitating subsequent processing.
[0035] The whole process can be controlled by a remote control or programmed for automatic control.
[0036] Wherein:
[0037] When it is necessary to use the grooving operation, the operator sets parameters such as the construction route, the depth and width of grooving and trenching through the remote control terminal, and sends these parameters to the control system of the equipment. After the equipment is started, the drive system drives the equipment to move to the construction position according to the route planned by the positioning and navigation system. Under the control of the control system, the hydraulic cylinder of the tool rest extends to the specified depth, and the cutter head starts the grooving operation under the drive of the hydraulic motor. During the operation, the sensor module monitors the operation status and construction progress of the equipment in real time, and feeds back this information to the control system. The control system adjusts the working parameters of the equipment according to the feedback information to ensure the construction quality and efficiency. The positioning and navigation system includes a GPS module, a lidar, an inertial navigation module, etc., which can obtain the position and attitude information of the equipment in real time and perform precise navigation according to the preset construction route. The core of the entire equipment is the control system, which includes a microprocessor, a sensor module, and a control circuit. The microprocessor is responsible for processing various data and instructions. The sensor module is used to monitor information such as the operation status, working environment, and construction progress of the equipment in real time. The control circuit controls the operation of each component according to the instructions of the microprocessor. The remote communication system is used to realize data transmission between the equipment and the remote control terminal, enabling the operator to monitor the working status of the equipment in real time and perform remote control and scheduling.
[0038] Compared with the prior art, the utility model is easy to operate and effectively improves the grooving efficiency.
[0039] The above are only some embodiments of the utility model. For those of ordinary skill in the art, without departing from the creative concept of the utility model, several deformations and improvements can still be made, and these all belong to the protection scope of the utility model.
Claims
1. An intelligent grooving device, characterized in that: It includes a crawler chassis trolley. The crawler chassis trolley is provided with a gear slewing bearing, and the upper frame is driven to rotate integrally by setting a slewing drive motor, which is the adjustment path; A steel structure frame is arranged on the gear slewing bearing. The steel structure frame is box-shaped and is divided into several areas inside. One of them is used to install a hydraulic station. The hydraulic station is the power source of the whole vehicle and can be used by plugging in the power; Another one is used to install a control system box. The control system box integrates the programmable operation logic of the whole vehicle and is also the receiving end of remote control.
2. An intelligent grooving device according to claim 1, wherein: A hydraulic motor B is arranged on the crawler chassis trolley. The hydraulic motor B is used as the driving part for the crawler chassis trolley to move forward.
3. An intelligent grooving device according to claim 1, characterized in that: A navigation lidar is installed at the forward end of the crawler chassis trolley. The navigation lidar is controlled by software. When the crawler chassis trolley moves forward, it controls the walking path and displacement.
4. An intelligent grooving device according to claim 1, characterized in that: The steel structure frame is connected to the gear slewing bearing by pins and screws.
5. An intelligent grooving device according to any one of claims 1-4, characterized in that: A shield is arranged on the upper part of the steel structure frame.
6. The intelligent grooving device according to claim 5, characterized in that: A fixing seat is installed at the upper right of the steel structure. The bottom of the hydraulic cylinder is hinged to the fixing seat through a rotating shaft C.
7. An intelligent grooving device according to claim 6, characterized in that: The piston rod of the hydraulic cylinder is connected to a joint. The joint and the tool rest are hinged through a rotating shaft C, realizing the overall rotation of the tool rest around the rotating shaft C, so that the depth of the cutter head entering the ground can be adjusted. When not working, the crawler chassis trolley moves and the tool rest is lifted away from the ground.
8. An intelligent grooving device according to claim 7, wherein: The tool rest integrates a buffer guide wheel, a cutter head, a soil retaining mechanism, and a soil discharging knife. The cutter head is driven by a hydraulic motor A. The power of the soil discharging knife is connected by a chain between the sprocket on the cutter head and the sprocket on the soil discharging knife shaft, sharing the same power.