Titanium alloy three-way valve box

Through the stepper motor drives the permanent magnet rotation and turbine sheet filtration design, the problems of increasing valve stem gap and fluid blockage in the titanium alloy three-way valve box are solved, and the equipment life is extended and the fluid is stable.

CN223137013UActive Publication Date: 2025-07-22BAOJI ZECHENG METAL MATERIALS CO LTD
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Patent Information

Application Number
CN202422331604.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-07-22
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

The existing titanium alloy three-way valve box has leakage and fluid blockage due to the increase in the gap between the valve stem and the valve body, which affects the normal flow of fluid.

Method used

The stepper motor is used to drive the permanent magnet on the rotation shaft, which drives the permanent magnet to rotate through the magnetic field, avoids the direct use of the valve stem, and combines the turbine sheet and filter plate design to enhance the filtration effect and fluid flowability.

Benefits of technology

It improves the service life of the equipment, reduces operating costs, ensures normal flow of fluid and stable pressure in the pipeline, and reduces valve stem clearance leakage and filter plate blockage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fluid control equipment, and provides a titanium alloy three-way valve box which comprises a box body and is characterized in that the inner surface of the box body is fixedly connected with a valve body; a stepping motor is arranged at the top of the valve body and provided with a rotating shaft through an output shaft, and a plurality of second permanent magnets are fixedly installed on the outer surface of the rotating shaft, so that the problem that a gap between a valve rod and the valve body is increased due to the fact that the valve rod is frequently used is solved, the service life of equipment is prolonged to a certain degree, and the operation cost is reduced; meanwhile, through cooperation of the turbine blades and the filter plates, blockage of the filter plates is reduced to a certain extent, normal circulation of fluid is guaranteed, the pressure in a pipeline is stable, and a foundation is laid for stable operation of a system.
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Description

Technical Field

[0001] The utility model relates to the technical field of fluid control equipment, in particular to a titanium alloy three-way valve box. Background Technique

[0002] Due to its excellent corrosion resistance, high strength, light weight and other characteristics, the titanium alloy three-way valve box is widely used in various industrial fields. The titanium alloy three-way valve box can not only realize the distribution and merging of fluids, but also be used for controlling the flow rate, direction switching function, isolation function and pressure regulation of liquids and gases.

[0003] Most of the existing titanium alloy three-way valve boxes drive the valve ball inside the valve body to rotate with a valve rod to realize the switching of the liquid flow direction and the control of the flow rate. However, due to the frequent use of the valve rod, the gap between the valve rod and the valve body will gradually increase, resulting in leakage at the valve rod. The leakage will cause continuous loss of fluid and waste of resources. At the same time, the working medium of the titanium alloy three-way valve box may contain some impurities. When the fluid flows through the inlet flange of the three-way valve, due to the change in the fluid flow rate, these impurities will deposit at the flange to form a blockage. The blockage will cause hindrance to the fluid when passing through the flange connection, affecting the normal circulation of the fluid. Summary of the Utility Model

[0004] (1) Technical Problems to be Solved

[0005] Aiming at the deficiencies of the prior art, the purpose of the utility model is to provide a titanium alloy three-way valve box to solve the problems raised in the above background technique.

[0006] (2) Technical Solutions

[0007] To achieve the above purpose, the utility model provides the following technical solutions: a titanium alloy three-way valve box, including: a box body, and a valve body fixedly connected to the inner surface of the box body;

[0008] A stepping motor is arranged on the top of the valve body, a rotating shaft is arranged through the output shaft of the stepping motor, and a plurality of second permanent magnets are fixedly installed on the outer surface of the rotating shaft;

[0009] It avoids the problem that the gap between the valve rod and the valve body increases due to the frequent use of the valve rod, and improves the service life of the equipment to a certain extent.

[0010] As a preferred implementation manner, a valve ball is movably embedded in the inner surface of the valve body, a fixing block is fixedly connected to the top of the valve ball, a plurality of first permanent magnets are fixedly connected to the inner surface of the fixing block, and the plurality of first permanent magnets and the plurality of second permanent magnets do not contact each other. The valve ball can change the flow direction of the fluid in the valve body to realize the switching of the fluid from one pipeline to another pipeline.

[0011] As a preferred embodiment, a maintenance groove is provided on the outer surface of the valve body, and a plurality of second permanent magnets are movably embedded in the inner surface of the maintenance groove. The maintenance groove can provide a good working environment for the second permanent magnets, which is convenient for maintenance.

[0012] As a preferred embodiment, a support plate is fixedly connected to the bottom of the stepping motor, and a plurality of support rods are fixedly connected to the bottom of the support plate. The plurality of support rods are fixedly connected to the top of the valve body. The support rods can support the support plate and provide a good working environment for the support plate.

[0013] As a preferred embodiment, a plurality of connecting pipes are fixedly connected to the outer surface of the valve body, and a flange is fixedly connected to one side of each of the plurality of connecting pipes away from the valve body. The flange is connected to the pipeline by bolts to ensure that the valve body is firmly fixed in the pipeline system.

[0014] As a preferred embodiment, a filtering mechanism is provided on the inner surface of one of the flanges. The filtering mechanism can filter the fluid and remove impurities in the fluid.

[0015] As a preferred embodiment, the filtering mechanism includes a filter plate movably embedded in the inner surface of one of the flanges. A plurality of turbine blades are fixedly connected to the outer surface of the filter plate. The turbine blades can convert the power of part of the fluid into the power for the rotation of the turbine blades, causing the turbine blades to rotate.

[0016] As a preferred embodiment, a maintenance mechanism is provided on the inner surface of the maintenance groove. The maintenance mechanism is convenient for maintaining the second permanent magnets and ensuring the normal operation of the second permanent magnets.

[0017] As a preferred embodiment, the maintenance mechanism includes two maintenance plates movably embedded in the inner surface of the maintenance groove. Bolts are threadedly connected to the outer surfaces of the two maintenance plates. Two fastening rods are fixedly connected to the outer surface of one of the maintenance plates, and two fastening grooves are provided on the outer surface of the other maintenance plate. The bolts can install the maintenance plates on the valve body, which is convenient for maintaining the second permanent magnets.

[0018] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:

[0019] 1. The present utility model cancels the traditional direct driving of the valve ball by the valve rod. Instead, the rotating shaft drives the second permanent magnet to rotate. The second permanent magnet drives the first permanent magnet to rotate through the magnetic field, and the first permanent magnet drives the valve ball to rotate through the fixing block, avoiding the problem that the gap between the valve rod and the valve body increases due to frequent use of the valve rod, improving the service life of the equipment to a certain extent, and reducing the operation cost.

[0020] 2. Through the cooperation of the turbine blade and the filter plate, the present utility model enables the water flow to possibly form a turbulent flow when passing through the filter plate. The turbulent effect generated by the turbulent flow can further enhance the effect of removing particulate matter on the filter plate. Moreover, the disturbance of the turbulent flow to the surface of the filter plate can enhance the impact force and shear force, thereby further removing the particulate matter attached to the filter plate. The shear force generated when the water flow passes through the filter screen can also weaken the adhesion force between the particulate matter and the surface of the filter plate, and further make the particulate matter more likely to fall off the filter plate, reducing the blockage of the filter plate to a certain extent, ensuring the normal circulation of the fluid, and stabilizing the pressure in the pipeline, laying a foundation for the stable operation of the system. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a schematic diagram of the main structure of the titanium alloy three-way valve box provided by the present utility model;

[0022] Figure 2 is a schematic diagram of the valve body position structure of the titanium alloy three-way valve box provided by the present utility model;

[0023] Figure 3 is a schematic diagram of the position structure of the permanent magnet two of the titanium alloy three-way valve box provided by the present utility model;

[0024] Figure 4 is a schematic sectional view of the titanium alloy three-way valve box provided by the present utility model.

[0025] Legend:

[0026] 1. Box body; 2. Connecting pipe; 3. Flange; 4. Valve body; 5. Valve ball; 6. Fixed block; 7. Permanent magnet one; 8. Permanent magnet two; 9. Rotating shaft; 10. Support rod; 11. Support plate; 12. Stepping motor; 13. Maintenance plate; 14. Bolt; 15. Tightening rod; 16. Tightening groove; 17. Filter plate; 18. Turbine blade; 19. Maintenance groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the protection scope of the present utility model.

[0028] Please refer to Figures 1-4 , the present utility model provides a technical solution: a titanium alloy three-way valve box, including: a box body 1, characterized in that: a valve body 4 is fixedly connected to the inner surface of the box body 1;

[0029] A stepper motor 12 is provided at the top of the valve body 4. The stepper motor 12 is provided with a rotating shaft 9 through an output shaft. A plurality of second permanent magnets 8 are fixedly installed on the outer surface of the rotating shaft 9, avoiding the problem that the frequent use of the valve stem causes the gap between the valve stem and the valve body 4 to increase, improving the service life of the equipment to a certain extent and reducing the operating cost.

[0030] As Figure 4 shown, a valve ball 5 is movably embedded on the inner surface of the valve body 4. The top of the valve ball 5 is fixedly connected with a fixing block 6. A plurality of first permanent magnets 7 are fixedly connected to the inner surface of the fixing block 6. The plurality of first permanent magnets 7 and the plurality of second permanent magnets 8 do not contact each other, and the valve ball 5 can change the flow direction of the fluid in the valve body 4.

[0031] As Figure 4 shown, a maintenance slot 19 is formed on the outer surface of the valve body 4. A plurality of second permanent magnets 8 are movably embedded on the inner surface of the maintenance slot 19, and the maintenance slot 19 can provide a good working environment for the second permanent magnets 8.

[0032] As Figure 2 、 Figure 3 and Figure 4 shown, the bottom of the stepper motor 12 is fixedly connected with a support plate 11. The bottom of the support plate 11 is fixedly connected with a plurality of support rods 10. The plurality of support rods 10 are fixedly connected to the top of the valve body 4, and the support rods 10 can support the support plate 10.

[0033] As Figure 2 and Figure 3 shown, a plurality of connecting pipes 2 are fixedly connected to the outer surface of the valve body 4. Flange plates 3 are fixedly connected to one side of each of the plurality of connecting pipes 2 away from the valve body 4. The flange plates 3 are connected to the pipeline through bolts.

[0034] As Figures 1-3 shown, a filtering mechanism is arranged on the inner surface of one of the flange plates 3, and the filtering mechanism can filter the fluid.

[0035] As Figures 1-3 shown, the filtering mechanism includes a filter plate 17. The filter plate 17 is movably embedded on the inner surface of one of the flange plates 3. A plurality of turbine blades 18 are fixedly connected to the outer surface of the filter plate 17, and the turbine blades 18 can convert the power of part of the fluid into the power for the rotation of the turbine blades 18.

[0036] As Figure 4 shown, a maintenance mechanism is arranged on the inner surface of the maintenance slot 19, and the maintenance mechanism is convenient for maintaining the second permanent magnets 8.

[0037] As Figure 3 and Figure 4As shown in the figure, the maintenance mechanism includes two maintenance plates 13. The two maintenance plates 13 are movably embedded in the inner surface of the maintenance groove 19. Bolts 14 are threadedly connected to the outer surfaces of the two maintenance plates 13. Two fastening rods 15 are fixedly connected to the outer surface of one of the maintenance plates 13, and two fastening grooves 16 are formed in the outer surface of the other maintenance plate 13. The bolts 14 can mount the maintenance plates 13 on the valve body 4.

[0038] Working principle: This device is a titanium alloy three-way valve box. The support rod 10 and the support plate 11 can support the stepping motor 12. When in use, the stepping motor 12 is started. The stepping motor 12 drives the rotating shaft 9 to rotate through the output shaft. The rotating shaft 9 drives the permanent magnet two 8 to rotate on the inner surface of the maintenance groove 19, causing the permanent magnet two 8 to generate a rotating magnetic field and penetrate the valve body 4. Here, the valve body 4 is made of titanium metal, and titanium metal has little influence on the transmission of magnetic force. Therefore, when the permanent magnet two 8 rotates, it will affect the permanent magnet one 7 and cause the permanent magnet one 7 to rotate.

[0039] When the permanent magnet one 7 rotates following the permanent magnet two 8, it will drive the valve ball 5 to rotate through the fixing block 6. Thus, the flow control and direction switching of the liquid of the three-way valve can be realized. Therefore, the permanent magnet two 8 plays a very important role in the whole device. When it is necessary to inspect the permanent magnet two 8, remove the two bolts 14, then lift the two maintenance plates 13, and then separate the two maintenance plates 13 to both sides, pulling the fastening rods 15 out of the fastening grooves 16, so that the permanent magnet two 8 can be maintained. When the liquid enters the connecting pipe 2 through the flange 3, it will first pass through the filter plate 17, and the turbine blades 18 on the filter plate 17 will rotate under the impact of the water flow. Then, the turbine blades 18 will drive the filter plate 17 to rotate inside one of the flanges 3. The box body 1 can protect the three-way valve.

[0040] The above is only the preferred embodiment of the present invention, and it does not limit the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical content of the technical solution of the present invention, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention still belong to the protection scope of the technical solution of the present invention.

Claims

1. Titanium alloy three-way valve box, comprising: Box body (1), characterized in that: a valve body (4) is fixedly connected to the inner surface of the box body (1); A stepper motor (12) is arranged on the top of the valve body (4). The stepper motor (12) is provided with a rotating shaft (9) through an output shaft. A plurality of second permanent magnets (8) are fixedly installed on the outer surface of the rotating shaft (9). A valve ball (5) is movably embedded in the inner surface of the valve body (4). A fixing block (6) is fixedly connected to the top of the valve ball (5). A plurality of first permanent magnets (7) are fixedly connected to the inner surface of the fixing block (6). The plurality of first permanent magnets (7) and the plurality of second permanent magnets (8) do not contact each other; A plurality of connecting pipes (2) are fixedly connected to the outer surface of the valve body (4). Flange plates (3) are fixedly connected to one sides of the plurality of connecting pipes (2) far away from the valve body (4). A filtering mechanism is arranged on the inner surface of one of the flange plates (3).

2. The titanium alloy three-way valve box according to claim 1, characterized in that: An inspection groove (19) is formed on the outer surface of the valve body (4). The plurality of second permanent magnets (8) are movably embedded in the inner surface of the inspection groove (19).

3. The titanium alloy three-way valve box according to claim 1, characterized in that: The bottom of the stepper motor (12) is fixedly connected with a support plate (11). A plurality of support rods (10) are fixedly connected to the bottom of the support plate (11). The plurality of support rods (10) are fixedly connected to the top of the valve body (4).

4. The titanium alloy three-way valve box according to claim 1, characterized in that: The filtering mechanism includes a filter plate (17). The filter plate (17) is movably embedded in the inner surface of one of the flange plates (3). A plurality of turbine blades (18) are fixedly connected to the outer surface of the filter plate (17).

5. The titanium alloy three-way valve box according to claim 2, characterized in that: An inspection mechanism is arranged on the inner surface of the inspection groove (19).

6. The titanium alloy three-way valve box according to claim 5, characterized in that: The inspection mechanism includes two inspection plates (13). The two inspection plates (13) are movably embedded in the inner surface of the inspection groove (19). Bolts (14) are threadedly connected to the outer surfaces of the two inspection plates (13). Two fastening rods (15) are fixedly connected to the outer surface of one of the inspection plates (13). Two fastening grooves (16) are formed on the outer surface of the other inspection plate (13).