Graphite heat exchanger pipe wall cleaning device
By designing the pipe wall cleaning device of graphite heat exchanger and using the combined movement of the nozzle and the cleaning brush, the problem of difficult to clean the inner wall of the graphite heat exchanger is solved, and the efficient and low-corrosion cleaning effect is achieved.
Patent Information
- Application Number
- CN202421618457.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-07-10
AI Technical Summary
After a long time of use, the inner wall is more fouled, and the traditional cleaning method is difficult and chemical cleaning is highly corrosive to the equipment. It is necessary to design a high-efficiency and low-corrosion cleaning device.
A graphite heat exchanger pipe wall cleaning device is designed, and the combined movement of the nozzle and the cleaning brush is driven by the telescopic member to realize the multi-angle rotation of the nozzle and small-scale reciprocating movement of the nozzle, combined with water flow rinsing and brushing, to remove stains on the tube wall.
It improves cleaning efficiency and quality, reduces the corrosion of the equipment, and improves the cleaning effect.
Smart Images

Figure CN223138472U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a cleaning device, in particular to a cleaning device for the tube wall of a graphite heat exchanger. Background Technique
[0002] The graphite heat exchanger belongs to a shell-and-tube heat exchanger. Metatitanic acid flows through the tube side, and cooling water flows through the shell side. Vertical heat exchangers are mostly selected. The material enters from the lower part of the heat exchanger and flows out from the upper part of the heat exchanger or a partition is added. With the lower-in and upper-out mode, the heat exchange effect is good, and the graphite material also has good anti-corrosion and temperature resistance properties, which is very suitable for the cooling of metatitanic acid. After the graphite heat exchanger is used for a long time, there are many scale deposits on the inner wall of the heat exchanger, and most of them are organic substances. The traditional cleaning method is to use chemical cleaning and manual cleaning of the scale on the inner wall of the heat exchanger with iron wire. The cleaning difficulty is relatively large, and chemical cleaning causes certain corrosion to the equipment. Therefore, it is necessary to design a cleaning device for the tube wall of a graphite heat exchanger to solve this problem. Content of the Utility Model
[0003] The purpose of the utility model is to provide a cleaning device for the tube wall of a graphite heat exchanger to solve the problems put forward in the above background technique.
[0004] To achieve the above purpose, the utility model provides the following technical solutions:
[0005] A cleaning device for the tube wall of a graphite heat exchanger includes a support plate. A support platform is installed on the support plate. A chute is opened on the support plate. An installation block is slidably installed in the chute. A guide groove is opened on the installation block. An installation plate is slidably installed on the guide groove. A connection block is installed on the side of the installation plate away from the installation block. A guide hole is opened on the connection block. A bearing is installed in the guide hole.
[0006] A connecting pipe, the bearing is sleeved on the connecting pipe, the connecting pipe is rotationally connected to the connection block through the bearing. One end of the connecting pipe is rotatably installed with a water inlet pipe, the other end is fixedly installed with an installation pipe, a nozzle is installed on the installation pipe, and a suction pump is installed on the water inlet pipe.
[0007] A telescopic member, one end of the telescopic member is connected to the side wall of the chute, and the other end is connected to the installation block.
[0008] A rotating assembly, the rotating assembly is installed on the installation plate and is connected to the connecting pipe.
[0009] A reciprocating assembly, the reciprocating assembly is installed on the installation block, and the reciprocating assembly intermittently contacts the installation plate.
[0010] As a further scheme of the utility model: the rotating assembly includes a driving member, the driving member is installed on the installation plate, and a driving shaft is installed at the output end of the driving member.
[0011] A connecting unit, one end of the connecting unit is connected to the driving shaft, and the other end is connected to the connecting pipe.
[0012] As a further solution of the present utility model: The reciprocating assembly includes a driving component, the driving component is installed on the mounting block, a driving rod is installed at the output of the driving component, and a cam is installed at one end of the driving rod away from the driving component;
[0013] An elastic component, one end of the elastic component is connected to the guide groove, and the other end is connected to the mounting plate.
[0014] As a further solution of the present utility model: It further includes a telescopic unit, the telescopic unit is installed on the mounting pipe, and a cleaning brush is installed at one end of the telescopic unit away from the mounting pipe.
[0015] As a further solution of the present utility model: The elastic component is a spring.
[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows: When cleaning the tube wall of the heat exchanger, the heat exchanger is placed on the support table. The installed telescopic member drives the mounting block connected thereto to move towards the side close to the support table. The movement of the mounting block to one side drives the nozzle on the mounting pipe to extend into the heat exchanger. The water at the water source connected to the water inlet pipe is pumped by the suction pump installed on the water inlet pipe and sprayed out from the nozzle on the mounting pipe, thereby cleaning the tube wall. During this process, the driving member drives the driving shaft connected thereto to rotate. The rotation of the driving shaft drives the connecting pipe connected thereto to rotate under the action of the connecting unit. The rotation of the connecting pipe drives the mounting pipe installed at one end to rotate. The connecting pipe drives the nozzle to rotate, and the rotation of the nozzle can further wash multiple positions on the tube wall of the heat exchanger, improving the cleaning efficiency. The telescopic member drives the cleaning brush connected thereto to move towards the tube wall side, making the cleaning brush fit the tube wall. Under the action of the connecting pipe driving the mounting pipe to rotate, the cleaning brush rotates and cooperates with the flushing of the nozzle to scrape and clean the stains on the tube wall, further improving the cleaning quality. The driving component drives the driving rod connected thereto to rotate. The rotation of the driving rod drives the cam connected thereto to rotate. The rotation of the cam contacts the mounting plate and drives the mounting plate to move to one side. When the cam disengages from the mounting plate, the mounting plate is driven to reset under the action of the elastic component. In this way, the mounting plate can drive the connecting pipe on the connecting block to reciprocate, and the connecting pipe drives the nozzle installed on the mounting pipe to reciprocate within a small range, thereby flushing multiple positions on the tube wall of the heat exchanger. Description of the Drawings
[0017] Figure 1 It is a schematic structural diagram of a device for cleaning the tube wall of a graphite heat exchanger.
[0018] Figure 2 It is Figure 1 The enlarged view of part A in
[0019] Figure 3It is a schematic diagram of the connection between a cam and a driving rod.
[0020] In the figure: 1, support plate; 2, mounting block; 3, telescopic member; 4, driving component; 5, driving rod; 6, cam; 7, driving member; 8, driving shaft; 9, connecting unit; 10, connecting pipe; 11, rotating shaft; 12, connecting block; 13, water inlet pipe; 14, suction pump; 15, nozzle; 16, mounting pipe; 17, telescopic member; 18, cleaning brush; 19, support table; 20, heat exchanger; 21, elastic member; 22, mounting plate. Specific implementation mode
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0022] Please refer to Figures 1 to 3 , as an embodiment of the present invention, a cleaning device for the tube wall of a graphite heat exchanger 20 includes a support plate 1. A support table 19 is installed on the support plate 1. A chute is provided on the support plate 1. A mounting block 2 is slidably installed in the chute. A guiding groove is provided on the mounting block 2. A mounting plate 22 is slidably installed on the guiding groove. A connecting block 12 is installed on the side of the mounting plate 22 away from the mounting block 2. A guiding hole is provided on the connecting block 12. A bearing 11 is installed in the guiding hole;
[0023] A connecting pipe 10. The bearing 11 is sleeved on the connecting pipe 10. The connecting pipe 10 is rotatably connected to the connecting block 12 through the bearing 11. One end of the connecting pipe 10 is rotatably installed with a water inlet pipe 13, and the other end is fixedly installed with a mounting pipe 16. A nozzle 15 is installed on the mounting pipe 16. A suction pump 14 is installed on the water inlet pipe 13;
[0024] A telescopic member 3. One end of the telescopic member 3 is connected to the side wall of the chute, and the other end is connected to the mounting block 2;
[0025] A rotating assembly is installed on the mounting plate 22 and is connected to the connecting pipe 10;
[0026] A reciprocating assembly is installed on the mounting block 2. The reciprocating assembly intermittently contacts the mounting plate 22.
[0027] In this embodiment, when cleaning the tube wall of the heat exchanger 20, the heat exchanger 20 is placed on the support platform 19. The installed telescopic member 3 drives the connected mounting block 2 to move towards the side close to the support platform 19. The movement of the mounting block 2 to one side drives the nozzle 15 on the mounting pipe 16 to extend into the heat exchanger 20. Water from the water source connected to the water inlet pipe 13 is pumped by the suction pump 14 installed on the water inlet pipe 13 and sprayed out from the nozzle 15 on the mounting pipe 16, thereby cleaning the tube wall. During this process, the installed rotation assembly drives the connecting pipe 10 to rotate. The rotation of the connecting pipe 10 drives the mounting pipe 16 installed at one end to rotate, and the mounting pipe 16 drives the nozzle 15 to rotate. The rotation of the nozzle 15 can thus wash multiple positions on the tube wall of the heat exchanger 20, improving the cleaning efficiency. The reciprocating assembly drives the mounting plate 22 to reciprocate. In this way, the mounting plate 22 can drive the connecting pipe 10 on the connecting block 12 to reciprocate, and the connecting pipe 10 drives the nozzle 15 installed on the mounting pipe 16 to reciprocate within a small range, further improving the flushing efficiency.
[0028] Furthermore, the telescopic member 3 can be an electric telescopic rod or an electric push rod, etc., and no specific description is made here.
[0029] As an embodiment of the present invention, the rotation assembly includes a driving member 7. The driving member 7 is installed on the mounting plate 22, and a driving shaft 8 is installed at the output end of the driving member 7;
[0030] A connecting unit 9. One end of the connecting unit 9 is connected to the driving shaft 8, and the other end is connected to the connecting pipe 10.
[0031] In this embodiment, the driving member 7 drives the connected driving shaft 8 to rotate. The rotation of the driving shaft 8 drives the connecting pipe 10 connected thereto to rotate under the action of the connecting unit 9. The rotation of the connecting pipe 10 drives the mounting pipe 16 installed at one end to rotate, and the connecting pipe 10 drives the nozzle 15 to rotate. The rotation of the nozzle 15 can thus wash multiple positions on the tube wall of the heat exchanger 20, improving the cleaning efficiency.
[0032] Furthermore, the connecting unit 9 can be a gear set or a pulley set, etc., and no specific description is made here.
[0033] Furthermore, the driving member 7 can be a stepping motor or a servo motor, etc., and no specific description is made here.
[0034] As an embodiment of the present invention, the reciprocating assembly includes a driving component 4. The driving component 4 is installed on the mounting block 2, a driving rod 5 is installed at the output of the driving component 4, and a cam 6 is installed at the end of the driving rod 5 away from the driving component 4;
[0035] The elastic member 21 has one end connected to the guiding groove and the other end connected to the mounting plate 22.
[0036] In this embodiment, the driving member 4 drives the driving rod 5 connected thereto to rotate. The rotation of the driving rod 5 drives the cam 6 connected thereto to rotate. The rotation of the cam 6 contacts the mounting plate 22 and drives the mounting plate 22 to move to one side. When the mounting plate 22 moves to one side, the elastic member 21 will be compressed. When the cam 6 disengages from the mounting plate 22, under the action of the elastic member 21, the mounting plate 22 is driven to reset. In this way, the mounting plate 22 can drive the connecting pipe 10 on the connecting block 12 to reciprocate. The connecting pipe 10 drives the spray head 15 mounted on the mounting pipe 16 to reciprocate within a small range, and thus multiple positions on the tube wall of the heat exchanger 20 can be flushed.
[0037] Furthermore, the driving member 4 can be a stepping motor or a servo motor, etc., and no specific description is made here.
[0038] As an embodiment of the present utility model, it further includes a telescopic unit 17. The telescopic unit 17 is mounted on the mounting pipe 16, and a cleaning brush 18 is mounted at one end of the telescopic unit 17 away from the mounting pipe 16.
[0039] In this embodiment, the telescopic unit 17 is mounted on the mounting pipe 16, and a cleaning brush 18 is mounted at one end of the telescopic unit 17 away from the mounting pipe 16. The mounting pipe 16 extends into the tube of the heat exchanger 20. When the spray head 15 sprays and cleans the tube wall, the telescopic member 3 drives the cleaning brush 18 connected thereto to move towards one side of the tube wall, so that the cleaning brush 18 fits against the tube wall. Under the action of the connecting pipe 10 driving the mounting pipe 16 to rotate, the cleaning brush 18 rotates and cooperates with the flushing of the spray head 15 to scrape and clean the stains on the tube wall, further improving the cleaning quality.
[0040] Furthermore, the telescopic unit 17 can be an electric telescopic rod or an electric push rod, etc., and no specific description is made here.
[0041] As an embodiment of the present utility model, the elastic member 21 is a spring.
[0042] In this embodiment, the elastic member 21 is a spring. By providing a spring, during the rotation of the cam 6, the cooperation with the spring drives the mounting plate 22 to reciprocate. The reciprocating movement of the mounting plate 22 further drives the spray head 15 mounted on the mounting pipe 16 to reciprocate within a small range, and thus multiple positions on the tube wall of the heat exchanger 20 can be flushed. At the same time, the cleaning brush 18 is driven to reciprocate to clean the wall of the heat exchanger 20, improving the cleaning quality.
[0043] The working principle of the present utility model is as follows: When cleaning the tube wall of the heat exchanger 20, the heat exchanger 20 is placed on the support platform 19. The installed telescopic member 3 drives the connected mounting block 2 to move towards the side close to the support platform 19. The movement of the mounting block 2 to one side drives the nozzle 15 on the mounting pipe 16 to extend into the heat exchanger 20. Water at the water source connected to the water inlet pipe 13 is transported to the nozzle 15 on the mounting pipe 16 through the suction pump 14 installed on the water inlet pipe 13 and sprayed out, thereby cleaning the tube wall. During this process, the driving member 7 drives the connected driving shaft 8 to rotate. The rotation of the driving shaft 8 drives the connected connecting pipe 10 to rotate under the action of the connecting unit 9. The rotation of the connecting pipe 10 drives the mounting pipe 16 installed at one end to rotate. The connecting pipe 10 drives the nozzle 15 to rotate, and the rotation of the nozzle 15 can further wash multiple positions on the tube wall of the heat exchanger 20, improving the cleaning efficiency. The telescopic member 3 drives the connected cleaning brush 18 to move towards the tube wall side, making the cleaning brush 18 fit with the tube wall. Under the action of the connecting pipe 10 driving the mounting pipe 16 to rotate, the cleaning brush 18 rotates and cooperates with the washing of the nozzle 15 to scrape and clean the stains on the tube wall, further improving the cleaning quality. The driving component 4 drives the connected driving rod 5 to rotate. The rotation of the driving rod 5 drives the connected cam 6 to rotate. The rotation of the cam 6 contacts the mounting plate 22 and drives the mounting plate 22 to move to one side. When the cam 6 rotates away from the mounting plate 22, the mounting plate 22 is driven to reset under the action of the elastic member 21. In this way, the mounting plate 22 can drive the connecting pipe 10 on the connecting block 12 to reciprocate. The connecting pipe 10 drives the nozzle 15 installed on the mounting pipe 16 to reciprocate within a small range, thereby washing multiple positions on the tube wall of the heat exchanger 20.
[0044] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0045] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A cleaning device for the tube wall of a graphite heat exchanger, comprising a support plate, characterized in that, A support platform is installed on the support plate. A sliding groove is formed in the support plate. An installation block is slidably installed in the sliding groove. A guiding groove is formed in the installation block. An installation plate is slidably installed in the guiding groove. A connecting block is installed on one side of the installation plate away from the installation block. A guiding hole is formed in the connecting block. A bearing is installed in the guiding hole. A connecting pipe, the bearing is sleeved on the connecting pipe, the connecting pipe is rotatably connected to the connecting block through the bearing. A water inlet pipe is rotatably installed at one end of the connecting pipe, and an installation pipe is fixedly installed at the other end. A spray head is installed on the installation pipe. A suction pump is installed on the water inlet pipe. A telescopic member, one end of the telescopic member is connected to the side wall of the sliding groove, and the other end is connected to the installation block. A rotating assembly, the rotating assembly is installed on the installation plate and is connected to the connecting pipe. A reciprocating assembly, the reciprocating assembly is installed on the installation block, and the reciprocating assembly intermittently contacts the installation plate.
2. The wall cleaning device for a graphite heat exchanger according to claim 1, wherein The rotating assembly includes a driving member, the driving member is installed on the installation plate, and a driving shaft is installed at the output end of the driving member. A connecting unit, one end of the connecting unit is connected to the driving shaft, and the other end is connected to the connecting pipe.
3. The wall cleaning device for a graphite heat exchanger according to claim 2, characterized in that, The reciprocating assembly includes a driving component, the driving component is installed on the installation block, a driving rod is installed at the output of the driving component, and a cam is installed at one end of the driving rod away from the driving component. An elastic component, one end of the elastic component is connected to the guiding groove, and the other end is connected to the installation plate.
4. The wall cleaning device for a graphite heat exchanger according to claim 3, characterized in that, A telescopic unit is further included. The telescopic unit is installed on the installation pipe, and a cleaning brush is installed at one end of the telescopic unit away from the installation pipe.
5. A graphite heat exchanger tube wall cleaning device according to claim 3, characterized in that, The elastic component is a spring.