Special equipment inspection and detection device
Through the combination of bevel gears and worm gear structures, the in-depth internal detection and lifting functions of the inspection and detection device of special equipment are realized, solving the problems of inaccurate and adaptability of the detection results, and improving the accuracy and adaptability of the detection.
Patent Information
- Application Number
- CN202422486789.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-15
AI Technical Summary
The existing detection devices cannot penetrate deep into the pressure pipeline for inspection, resulting in inaccurate detection results and inability to adapt to special equipment of different specifications, so detection devices of different heights need to be replaced.
The bevel gear and worm gear structure are adopted to drive the driven gear and rack through the motor drive through the bevel gear meshing to drive the driven gear and rack to realize the movement of the test board. In combination with the lifting and lowering components, the worm gear meshing to drive the lifting and lowering of the support plate and the fixed column to achieve adaptive detection of equipment of different specifications.
It improves the accuracy of internal inspection of pressure pipes and can adapt to special equipment of different specifications, avoids the need for repeated inspections and replacement devices, and improves detection efficiency and adaptability.
Smart Images

Figure CN223138708U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of special equipment inspection, in particular to a special equipment inspection and detection device. Background Art
[0002] The special equipment inspection and detection device is used to evaluate the structural strength, durability and safety performance of equipment, such as pressure vessels, boilers, cranes, etc. Through the detection device, potential defects, cracks or wear in the equipment can be found to ensure that no dangerous accidents occur under normal working conditions. The device can conduct various performance tests, such as pressure tests, load tests, working ability tests, etc., to verify the working ability and safety of special equipment under the design load. Regularly using the inspection and detection device to detect and evaluate the equipment can detect potential problems of the equipment in advance and take preventive maintenance measures to extend the service life and reliability of the equipment.
[0003] The clamping device is used to stabilize and fix the equipment or detection tool to be inspected to ensure the stable position of the equipment during the test without movement. Usually, the clamping force is controlled by a mechanical handle or a pneumatic / hydraulic device, so that the equipment to be detected can maintain a fixed position during the test and is not affected by external interference. The support structure provides stable support and fixation for the entire detection device, enabling it to remain stationary during the test. The structural design should be able to withstand the weight of the equipment and the forces generated by the movement to ensure the stability and safety of the device during operation. The guiding mechanism is used to guide and position the moving part of the detection device to ensure its stability and accuracy during movement. By optimizing the design of the guiding structure, the friction and vibration during movement can be reduced, and the positioning accuracy and movement smoothness of the device can be improved.
[0004] The pressure pipeline in special equipment refers to all pipelines that need to bear internal or external pressure. Due to its wide range of applications, after production, professional detection equipment is required to conduct a detailed inspection of the pressure pipeline. However, the current detection devices on the market generally have the limitation that they cannot directly detect the internal situation of the pressure pipeline, which often requires multiple repeated detections to minimize the error range of the detection results, thus leading to a reduction in the overall work efficiency. Content of the Utility Model
[0005] In order to make up for the above deficiencies, the utility model provides a special equipment inspection and detection device, aiming to improve the problem that the traditional device cannot detect deep inside the pressure pipeline, resulting in inaccurate results.
[0006] To achieve the above object, the utility model adopts the following technical solutions: A special equipment inspection and testing device, including a machine body, a first motor is fixedly connected to the top of the machine body, a first bevel gear is fixedly connected to the output end of the first motor, a second bevel gear is rotatably connected to the top of the machine body, the outer walls of the first bevel gear and the second bevel gear are meshed with each other, a driven gear is fixedly connected to the side wall of the second bevel gear, a slider is fixedly connected to the top of the machine body, a connecting block is fixedly connected to the side wall of the slider, a rack is fixedly connected to the inside of the connecting block, the rack is meshed with the outer wall of the driven gear, a plurality of turntables are fixedly connected to the side wall of the first bevel gear, a belt is arranged between two turntables, a moving column is fixedly connected to the inside of the turntable, a sliding column is fixedly connected to one end of the moving column, a sliding groove is formed in the outer wall of the sliding column, a limiting column is fixedly connected to the side wall, and the limiting column is slidably connected to the inside of the sliding groove. One end of the sliding column is fixedly connected to a test plate, and a lifting assembly is arranged inside the machine body, and the lifting assembly is used to lift the detection structure.
[0007] Further, the lifting assembly includes a support plate, and the bottom of the support plate is slidably connected to the top of the machine body.
[0008] Further, a second motor is fixedly connected to the inside of the machine body, a worm is fixedly connected to the output end of the second motor, a fixed column is fixedly connected to the inside of the support plate, and a worm gear is rotatably connected to the inside of the machine body.
[0009] Further, the outer walls of the worm gear and the worm are meshed with each other, a rotating rod is fixedly connected to the inside of the worm gear, a plurality of limiting blocks are rotatably connected to the outer wall of the rotating rod, a support column is slidably connected to the inside of the fixed column, and a connecting rod is fixedly connected to the bottom of the support plate.
[0010] Further, one end of the rotating rod is fixedly connected to one end of the connecting rod, and a limiting column is slidably connected to the outer wall of the support column.
[0011] Further, one end of the connecting rod is rotatably connected to the inside of the limiting block, and the inner wall of another limiting column is fixedly connected to one end of the support column.
[0012] Further, a spring is sleeved on the outer wall of the support column, and one end of the spring is fixedly connected to the bottom of one of the limiting columns.
[0013] Further, the other end of the spring is fixedly connected to one end of the support column.
[0014] The utility model has the following beneficial effects:
[0015] In the present utility model, first, a motor drives a first bevel gear to rotate. The first bevel gear meshes with a second bevel gear, causing the second bevel gear to rotate, driving a driven gear to rotate. The driven gear meshes with a rack, driving a slider and a test plate to move. At the same time, two turntables are connected by a belt. When the first bevel gear rotates, the other turntable rotates, a moving rod rotates, and a sliding column slides inside the slider, pushing the test plate to move, achieving the effect of detecting the inside of a pressure pipeline, solving the problem that the traditional device cannot penetrate into the inside of the pressure pipeline for detection, resulting in inaccurate results, and improving the accuracy of the detection results.
[0016] In the present utility model, a motor drives a worm to rotate. Since the worm meshes with a worm gear, it drives a rotating rod to rotate, and then drives a connecting rod to rotate and change its position. A limiting block makes the transformation more stable, and a support plate moves accordingly, driving a fixed column to move. A spring cooperates with a limiting column to make the movement of the fixed column stable. Another limiting column restricts the support plate, completing the lifting of the detection device, achieving the effect of lifting the detection device, solving the problem that the traditional device cannot adapt to special equipment of different specifications and needs to replace detection devices of different heights for detection, and improving the adaptability of the detection device so that it can detect special equipment of different specifications. Description of the Drawings
[0017] Figure 1 is a three-dimensional view of a special equipment inspection and testing device proposed by the present utility model;
[0018] Figure 2 is a schematic structural view of a slider of a special equipment inspection and testing device proposed by the present utility model;
[0019] Figure 3 is a schematic structural view of a sliding column of a special equipment inspection and testing device proposed by the present utility model;
[0020] Figure 4 is a schematic structural view of a support plate of a special equipment inspection and testing device proposed by the present utility model;
[0021] Figure 5 is a schematic structural view of a support column of a special equipment inspection and testing device proposed by the present utility model
[0022] Figure 6 is Figure 2 an enlarged structural view at A in
[0023] Legend Explanation:
[0024] 1. Body; 2. First motor; 3. First bevel gear; 4. Belt; 5. Turntable; 6. Second bevel gear; 7. Moving rod; 8. Slide block; 9. Slide column; 10. Test board; 11. Driven gear; 12. Rack; 13. Connecting block; 14. Second motor; 15. Rotating rod; 16. Limiting block; 17. Connecting rod; 18. Support column; 19. Limiting column; 20. Spring; 21. Fixed column; 22. Support plate; 23. Worm; 24. Worm gear; 25. Positioning column; 26. Chute. Detailed implementation manner
[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0026] Refer to Figure 2 , Figure 3 , Figure 4 and Figure 6 , an embodiment provided by the present invention: A special equipment inspection and testing device, including a body 1, a first motor 2 is fixedly connected to the top of the body 1, a first bevel gear 3 is fixedly connected to the output end of the first motor 2, a second bevel gear 6 is rotatably connected to the top of the body 1, the outer walls of the first bevel gear 3 and the second bevel gear 6 are engaged with each other, a driven gear 11 is fixedly connected to the side wall of the second bevel gear 6, a slide block 8 is fixedly connected to the top of the body 1, a connecting block 13 is fixedly connected to the side wall of the slide block 8, a rack 12 is fixedly connected to the inside of the connecting block 13, the outer walls of the rack 12 and the driven gear 11 are engaged with each other, a plurality of turntables 5 are fixedly connected to the side wall of the first bevel gear 3, a belt 4 is arranged between two turntables 5, a moving column 7 is fixedly connected to the inside of the turntable 5, a slide column 9 is fixedly connected to one end of the moving column 7, a chute 26 is opened on the outer wall of the slide column 9, a positioning column 25 is fixedly connected to the side wall of the 8, and the positioning column 25 is slidably connected to the inside of the chute 26. One end of the slide column 9 is fixedly connected to a test board 10, and a lifting assembly is arranged inside the body 1, and the lifting assembly is used to lift the detection structure.
[0027] Specifically, through the output of the first motor 2, the first bevel gear 3 is driven to rotate. Due to the meshing relationship between the first bevel gear 3 and the second bevel gear 6, the second bevel gear 6 also starts to rotate, thereby driving the rotation of the driven gear 11. In view of the meshing relationship between the driven gear 11 and the rack 12, as the driven gear 11 rotates, the rack 12 starts to move, thereby driving the movement of the slider 8. The movement of the slider 8 is transmitted through the slide post 9 to push the test plate 10 to move. During this process, the two turntables 5 are interconnected through the belt 4. As the first bevel gear 3 rotates, one of the turntables 5 drives the other turntable 5 to rotate through the transmission of the belt 4, thereby further driving the rotation of the connecting rod 7, which in turn drives the rotation of the slide post 9. Since the limit post 25 cooperates with the chute 26 to restrict the movement of the slide post (9), the slide post 9 starts to slide inside the slider 8, thereby pushing the test plate 10 to move, realizing the detection inside the pressure pipeline and improving the accuracy of the detection result.
[0028] Refer to Figure 1 and Figure 4 , the lifting assembly includes a support plate 22, the bottom of the support plate 22 is slidably connected to the top of the machine body 1, a second motor 14 is fixedly connected inside the machine body 1, the output end of the second motor 14 is fixedly connected with a worm 23, a fixed column 21 is fixedly connected inside the support plate 22, the machine body 1 is rotatably connected with a worm gear 24, the worm gear 24 is meshed with the outer wall of the worm 23, a rotating rod 15 is fixedly connected inside the worm gear 24, a plurality of limiting blocks 16 are rotatably connected to the outer wall of the rotating rod 15, a support column 18 is slidably connected inside the fixed column 21, a connecting rod 17 is fixedly connected to the bottom of the support plate 22, one end of the rotating rod 15 is fixedly connected to the connecting rod 17, a limiting column 19 is slidably connected to the outer wall of the support column 18, one end of the connecting rod 17 is rotatably connected inside the limiting block 16, the inner wall of another limiting column 19 is fixedly connected to one end of the support column 18, a spring 20 is sleeved on the outer wall of the support column 18, one end of the spring 20 is fixedly connected to the bottom of one of the limiting columns 19, and the other end of the spring 20 is fixedly connected to one end of the support column 18.
[0029] Specifically, through the output of the second motor 14, the rotating rod 15 is driven to rotate, thereby causing the connecting rod 17 to rotate and adjust its relative position. To ensure the stability of the transformation of the connecting rod 17, due to the existence of the limiting block 16, the transformation process of the connecting rod 17 is effectively stabilized. Subsequently, the rotation of the connecting rod 17 drives the movement of the support plate 22, and the movement of the support plate 22 further causes the fixed column 21 to displace. During this displacement process, the spring 20 and the limiting column 19 work together. The buffering effect of the spring 20 makes the movement of the fixed column 21 smoother, avoiding possible impacts and vibrations, while the other limiting column 19 imposes necessary restrictions on the support plate 22, ensuring the stability and accuracy of the entire lifting process, and the detection device successfully realizes the lifting function.
[0030] Working principle: The output of motor 1 drives bevel gear 1 to rotate. Since bevel gear 1 meshes with bevel gear 2, bevel gear 2 starts to rotate, driving driven gear 11 to rotate. Given that driven gear 11 meshes with rack 12, as driven gear 11 rotates, rack 12 starts to move, driving slider 8 to move, and then driving test plate 10 to move through slide post 9. During this process, the two turntables 5 are connected to each other by belt 4. As bevel gear 1 rotates, one turntable 5 drives the other turntable 5 to rotate through belt 4, driving moving column 7 to rotate. Since limit block 25 cooperates with chute 23, the movement of (9) is restricted, causing slide post 9 to slide inside slider 8, thus pushing test plate 10 to move, realizing the detection inside the pressure pipeline, and improving the accuracy of the detection results. The output of motor 2 drives worm 23 to rotate. Since worm 23 meshes with worm gear 24, worm gear 24 is driven to rotate, and then rotating rod 15 rotates together with worm gear 24, driving connecting rod 17 to rotate and changing the relative position of connecting rod 17. Due to the existence of limit block 16, the transformation of connecting rod 17 is more stable, driving support plate 22 to move, and then driving fixed column 21 to move. During this process, spring 20 cooperates with limit post 19, making the movement of fixed column 21 stable through spring 20, and the other limit post 19 can limit support plate 22, thus completing the lifting of the detection device.
[0031] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A special equipment inspection and testing device, comprising a machine body (1), characterized in that: A motor one (2) is fixedly connected to the top of the body (1). A bevel gear one (3) is fixedly connected to the output end of the motor one (2). A bevel gear two (6) is rotatably connected to the top of the body (1). The outer wall of the bevel gear one (3) meshes with the outer wall of the bevel gear two (6). A driven gear (11) is fixedly connected to the side wall of the bevel gear two (6). A slider (8) is fixedly connected to the top of the body (1). A connecting block (13) is fixedly connected to the side wall of the slider (8). A rack (12) is fixedly connected inside the connecting block (13). The rack (12) meshes with the outer wall of the driven gear (11). A plurality of turntables (5) are fixedly connected to the side wall of the bevel gear one (3). A belt (4) is arranged between two of the turntables (5). A moving column (7) is fixedly connected inside the turntable (5). A sliding column (9) is fixedly connected to one end of the moving column (7). A chute (26) is formed in the outer wall of the sliding column (9). A limiting column (25) is fixedly connected to the side wall of the (8). The limiting column (25) is slidably connected inside the chute (26). A test board (10) is fixedly connected to one end of the sliding column (9). A lifting assembly is arranged inside the body (1). The lifting assembly is used to lift the detection structure.
2. An inspection and testing device for special equipment according to claim 1, characterized in that: The lifting assembly includes a support plate (22). The bottom of the support plate (22) is slidably connected to the top of the body (1).
3. An inspection and testing device for special equipment according to claim 2, characterized in that: A motor two (14) is fixedly connected inside the body (1). A worm (23) is fixedly connected to the output end of the motor two (14). A fixed column (21) is fixedly connected inside the support plate (22). A worm gear (24) is rotatably connected inside the (1).
4. An inspection and testing device for special equipment according to claim 3, characterized in that: The outer wall of the worm gear (24) meshes with the outer wall of the worm (23). A rotating rod (15) is fixedly connected inside the worm gear (24). A plurality of limiting blocks (16) are rotatably connected to the outer wall of the rotating rod (15). A support column (18) is slidably connected inside the fixed column (21). A connecting rod (17) is fixedly connected to the bottom of the support plate (22).
5. An inspection and testing device for special equipment according to claim 4, characterized in that: The outer wall of the rotating rod (15) is fixedly connected to one end of the connecting rod (17). A limiting column (19) is slidably connected to the outer wall of the support column (18).
6. An inspection and testing device for special equipment according to claim 5, characterized in that: One end of the connecting rod (17) is rotatably connected inside the limiting block (16). The inner wall of the other limiting column (19) is fixedly connected to one end of the support column (18).
7. An inspection and testing device for special equipment according to claim 6, characterized in that: A spring (20) is sleeved on the outer wall of the support column (18). One end of the spring (20) is fixedly connected to the bottom of one of the limiting columns (19).
8. An inspection and testing device for special equipment according to claim 7, characterized in that: The other end of the spring (20) is fixedly connected to one end of the support column (18).