Pneumatic actuating mechanism sensitivity detection tool
By designing the pneumatic actuator detection tool for clamping assembly and leveling assembly, the problem of low clamping and leveling efficiency in the prior art is solved, and rapid clamping and precise detection of multiple pneumatic actuators are realized.
Patent Information
- Application Number
- CN202422386428.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The existing pneumatic actuator sensitivity detection tooling is inefficient during clamping and leveling, and cannot clamp multiple pneumatic actuators at the same time, and the detection accuracy is insufficient.
A detection tool including a clamping assembly and a leveling assembly is designed. The clamping assembly realizes the simultaneous clamping of multiple pneumatic actuators through the cooperation of rubber blocks, clamping plates, T-shaped screws and springs; the leveling assembly ensures the horizontal state of the clamping block through an electric telescopic rod, leveling screws and adjustment nuts, and improves detection accuracy.
It realizes rapid clamping and precise leveling of multiple pneumatic actuators, improving detection efficiency and accuracy.
Smart Images

Figure CN223138960U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection tooling, in particular to a sensitivity detection tooling for a pneumatic actuator. Background Technique
[0002] A pneumatic actuator is a mechanical device that uses compressed air as a power source to realize the operation and control of valves or other mechanical equipment. It can work reliably in harsh environments such as high temperature, high pressure, and corrosion. Therefore, it has been widely used in industries such as petroleum, chemical, and metallurgy. When processing and using a pneumatic valve, a sensitivity detection tooling for a pneumatic actuator is usually used to detect the sensitivity of the pneumatic actuator.
[0003] However, when the existing sensitivity detection tooling for a pneumatic actuator is in use, there are still certain defects. For example, when the existing sensitivity detection tooling for a pneumatic actuator is in use, it is necessary to clamp the pneumatic actuators one by one, which is troublesome and laborious. In addition, after the existing sensitivity detection tooling for a pneumatic actuator clamps the pneumatic actuator, it often needs to be leveled. When a large number of pneumatic actuators need to be detected, a lot of time will be wasted. Summary of the Invention
[0004] The purpose of the utility model is to solve the defects existing in the background technique and provide a sensitivity detection tooling for a pneumatic actuator. To solve the above problems, through the setting of a clamping component, multiple pneumatic actuators can be clamped simultaneously, reducing the clamping time of the pneumatic actuators and improving the detection efficiency. And through the setting of a leveling component, it is convenient for the placement of the piston part of the pneumatic actuator and the leveling of the clamping block, improving the detection accuracy.
[0005] To achieve the above object, the utility model provides the following technical solutions. A sensitivity detection tooling for a pneumatic actuator includes: a tooling main body, a moving plate is provided at the upper end of the tooling main body, a clamping block is installed on the moving plate, a plurality of clamping cavities are provided on the clamping block, through holes are provided at the bottoms of the clamping cavities, and through hole a is provided on the moving plate corresponding to the through holes; a plurality of telescopic blocks are respectively provided on the side wall of the clamping block corresponding to the plurality of clamping cavities, a threaded hole is provided on one side of the telescopic block and is threadedly connected with a T-shaped screw rod, one end of the T-shaped screw rod extends into the telescopic block, and is connected with a connecting plate through a bearing, one side of the connecting plate is connected with a connecting rod, and one end of the connecting rod protrudes from one side of the telescopic block and is connected with a clamping plate located in the clamping cavity; placing grooves are respectively provided on the upper end surface of the clamping block in two intersecting directions, a spirit level is provided inside each placing groove, placing cavities are provided at both ends of the clamping block, an electric telescopic rod is provided inside each placing cavity, a leveling screw rod is connected to the bottom end of each electric telescopic rod, and an adjusting nut is threadedly connected to the leveling screw rod. Through the setting of the spirit level, it is convenient for the staff to judge whether the pneumatic actuator is in a horizontal state.
[0006] Further, a rubber block is provided in the clamping cavity relative to the clamping plate. Through the setting of the rubber block, the friction between the pneumatic actuator and the clamping block can be increased, avoiding the problem of position deviation during the clamping process, resulting in unstable clamping.
[0007] Further, support blocks are respectively provided on both sides of the top of the tooling main body, moving grooves are provided on one side of each of the two support blocks, slide rods are provided inside the two moving grooves, slide holes are respectively provided on both sides of the moving plate, and the two slide rods are respectively slidably connected with the two slide holes.
[0008] Further, indicating needle a is provided on one side of each of the two support blocks, and indicating needle b is provided on the clamping block corresponding to the plurality of clamping cavities respectively. Through the setting of indicating needle a and indicating needle b, it is convenient for the staff to align the piston of the pneumatic actuator with the center of through hole b.
[0009] Further, a partition plate is provided inside the tooling main body, through hole b is provided on the partition plate, a plurality of positioning holes b are provided on the top of the partition plate, a plurality of limiting rods are provided below the partition plate, a movable plate is provided below the partition plate corresponding to through hole b, the movable plate is slidably matched with the limiting rods, a pressing block is fixedly connected to the bottom of the movable plate, a compression spring is sleeved on the pressing block, the lower end of the compression spring is fixedly connected with a spring seat, and a pressure sensor is provided at the bottom of the spring seat. A display panel electrically connected to the pressure sensor is installed on one side of the tooling main body. Through the setting of the limiting rods, a guiding effect can be achieved to ensure that the movable plate can move vertically downward. Through the setting of the compression spring, it is convenient for the movable plate to reset.
[0010] Furthermore, the bottoms of the plurality of leveling screws all protrude from the bottom of the clamping block and are fixedly connected to the moving plate.
[0011] Furthermore, pull blocks are provided on both sides of the moving plate. A positioning hole a is opened at the top of one side of the pull block. A positioning rod is provided above the pull block. One end of the positioning rod penetrates through the positioning hole a and is engaged with the positioning hole b.
[0012] The utility model provides a sensitivity detection tooling for a pneumatic actuator, which has the following beneficial effects:
[0013] The advantages of the utility model are that through the arrangement of the rubber block, the clamping plate, the T-shaped screw and the spring in the clamping assembly, a plurality of pneumatic actuators can be clamped simultaneously, the clamping time of the pneumatic actuator is reduced, and the detection efficiency is improved;
[0014] Secondly, through the arrangement of the electric telescopic rod, the leveling screw and the adjusting nut in the leveling assembly, the clamping block can be quickly lifted, which is convenient for placing the piston part of the pneumatic actuator and for leveling the clamping block, and improves the detection accuracy. Description of the Drawings
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0016] Figure 2 It is a sectional view of the overall structure of the utility model.
[0017] Figure 3 It is a side sectional view of the overall structure of the utility model.
[0018] Figure 4 It is a schematic diagram of the main structure of the tooling of the utility model.
[0019] Figure 5 It is a schematic diagram of the clamping block structure of the utility model.
[0020] Figure 6 It is a schematic diagram of the clamping plate structure of the utility model.
[0021] Figure 7 It is of the utility model Figure 2 Enlarged view of part A.
[0022] Figures 1-7Chinese: 1. Tooling main body; 101. Display panel; 2. Clamping block; 201. Rubber block; 202. Placing groove; 203. Level; 204. Clamping plate; 205. T-shaped screw; 206. Connecting plate; 207. Connecting rod; 208. Telescopic block; 209. Clamping cavity; 210. Through hole; 3. Support block; 301. Moving groove; 302. Slide bar; 4. Moving plate; 401. Through hole a; 402. Pulling block; 403. Slide hole; 404. Positioning hole a; 405. Positioning rod; 5. Placing cavity; 501. Electric telescopic rod; 502. Leveling screw; 503. Adjusting nut; 6. Partition; 601. Through hole b; 602. Movable plate; 603. Limiting rod; 604. Pressing block; 605. Compression spring; 606. Spring seat; 607. Pressure sensor; 608. Positioning hole b; 7. Pointer a; 701. Pointer b. Detailed implementation manners
[0023] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the protection scope of the present application.
[0024] The following disclosure provides many different implementation manners or examples for implementing different structures of the present application. To simplify the disclosure of the present application, components and settings of specific examples are described below. Of course, they are only examples and are not intended to limit the present application. In addition, the present application may repeat reference numerals and / or reference letters in different examples. This repetition is for the purpose of simplification and clarity and does not itself indicate the relationship between the various implementation manners and / or settings discussed. In addition, the present application provides examples of various specific processes and materials, but those skilled in the art can be aware of the application of other processes and / or the use of other materials.
[0025] The embodiment of the present application provides a sensitivity detection tooling for a pneumatic actuator. This sensitivity detection tooling for a pneumatic actuator can achieve the setting of a clamping assembly, which can clamp multiple pneumatic actuators simultaneously, reduce the clamping time of the pneumatic actuator, improve the detection efficiency, and through the setting of a leveling assembly, it is convenient for the placement of the piston part of the pneumatic actuator and the leveling of the clamping block, improving the detection accuracy. The following provides a detailed description of this sensitivity detection tooling for a pneumatic actuator. It should be noted that the description order of the following embodiments does not limit the preferred order of the embodiments.
[0026] The present application will be described in detail below in conjunction with the accompanying drawings and specific implementation manners.
[0027] Example 1
[0028] Please refer to Figures 1-7 In the figure, a sensitivity detection tooling for a pneumatic actuator provided in this embodiment includes: a tooling main body 1. A moving plate 4 is provided at the upper end of the tooling main body 1. A clamping block 2 is installed on the moving plate 4. A plurality of clamping cavities 209 are provided on the clamping block 2. Through holes 210 are provided at the bottoms of the clamping cavities 209. Through holes a401 corresponding to the through holes 210 are provided on the moving plate 4. A plurality of telescopic blocks 208 are respectively provided on the side wall of the clamping block 2 corresponding to the plurality of clamping cavities 209. A threaded hole is provided on one side of the telescopic block 208 and is threadedly connected with a T-shaped screw rod 205. One end of the T-shaped screw rod 205 extends into the inside of the telescopic block 208 and is connected with a connecting plate 206 through a bearing. One side of the connecting plate 206 is connected with a connecting rod 207. And one end of the connecting rod 207 protrudes from one side of the telescopic block 208 and is connected with a clamping plate 204 located in the clamping cavity 209. Placing grooves 202 are respectively provided on the upper end surface of the clamping block 2 in two intersecting directions. Spirit levels 203 are provided inside the placing grooves 202. Placing cavities 5 are provided at both ends of the clamping block 2. Electric telescopic rods 501 are provided inside the placing cavities 5. The bottom ends of the electric telescopic rods 501 are respectively connected with leveling screw rods 502. Adjusting nuts 503 are threadedly connected to the leveling screw rods 502.
[0029] Among them, through the settings of the rubber block 201, the clamping plate 204, the T-shaped screw rod 205 and the connecting rod 207 in the clamping assembly, a plurality of pneumatic actuators can be clamped simultaneously, reducing the clamping time of the pneumatic actuator and improving the detection efficiency;
[0030] Secondly, through the settings of the electric telescopic rod 501, the leveling screw rod 502 and the adjusting nut 503 in the leveling assembly, the clamping block 2 can be quickly lifted, which is convenient for placing the piston part of the pneumatic actuator and for leveling the clamping block 2, improving the detection accuracy.
[0031] Example 2
[0032] On the basis of Embodiment 1, a rubber block 201 is provided in the clamping cavity 209 relative to the clamping plate 204; support blocks 3 are respectively provided on both sides of the top of the tooling main body 1. A moving groove 301 is provided on one side of each of the two support blocks 3. A sliding rod 302 is provided inside the two moving grooves 301. Slide holes 403 are respectively provided on both sides of the moving plate 4. The two sliding rods 302 are respectively slidably connected with the two slide holes 403; indicating needles a7 are respectively provided on one side of the two support blocks 3, and a plurality of indicating needles b701 corresponding to the plurality of clamping cavities 209 are respectively provided on the clamping block 2; a partition plate 6 is provided inside the tooling main body 1. A through hole b601 is provided on the partition plate 6, and a plurality of positioning holes b608 are provided on the top of the partition plate 6. A plurality of limiting rods 603 are provided below the partition plate 6. An activity plate 602 is provided corresponding to the through hole b601 below the partition plate 6. The activity plate 602 is slidably matched with the limiting rods 603. A pressing block 604 is fixedly connected to the bottom of the activity plate 602. A compression spring 605 is sleeved on the pressing block 604. The lower end of the compression spring 605 is fixedly connected to a spring seat 606. A pressure sensor 607 is provided at the bottom of the spring seat 606. A display panel 101 electrically connected to the pressure sensor 607 is installed on one side of the tooling main body 1; the bottom ends of the plurality of leveling screws 502 all protrude from the bottom of the clamping block 2 and are fixedly connected to the moving plate 4; pulling blocks 402 are respectively provided on both sides of the moving plate 4. A positioning hole a404 is provided at the top of one side of the pulling block 402. A positioning rod 405 is provided above the pulling block 402, and one end of the positioning rod 405 passes through the positioning hole a404 and is snap-fitted with the positioning hole b608.
[0033] When it is necessary to detect the pneumatic actuator, the staff can respectively place a plurality of pneumatic actuators inside the clamping cavity 209, and make one side of the pneumatic actuator lean against the rubber block 201. Then, manually rotate the T-shaped screw 205 on one side of the telescopic block 208, so that the T-shaped screw 205 rotates with the threaded hole provided on one side of the telescopic block 208, so that one end of the T-shaped screw 205 rotates on the bearing on one side of the connecting plate 206, thereby driving the connecting plate 206 and the clamping plate 204 to move in the direction close to the pneumatic actuator until one side of the clamping plate 204 is in contact with the pneumatic actuator to complete the clamping of the pneumatic actuator;
[0034] Furthermore, the staff can control the extension of the plurality of electric telescopic rods 501 inside the clamping block 2 to facilitate the placement of the piston part of the pneumatic actuator. By rotating the adjusting nut 503 on the leveling screw 502, the four corners of the clamping block 2 are jacked up to make the clamping block 2 in a horizontal state. Then, through the level 203 on the top of the clamping block 2, it is judged whether the clamping block 2 is in a horizontal state;
[0035] After the clamping block 2 is in a horizontal state, the pulling block 402 can be pushed by hand to move the moving plate 4 along the slide bar 302 towards the direction of the through hole b601 until the first indicating needle b701 on one side of the clamping block 2 is aligned with the indicating needle a7. At this time, the piston of the pneumatic actuator is aligned with the center of the through hole b601, and the positioning hole a404 on the pulling block 402 is aligned with the positioning hole b608. Then, the positioning rod 405 is inserted to engage the positioning rod 405 with the positioning hole b608, thereby positioning the clamping block 2. Then, pressure is supplied to the pneumatic actuator to press down the piston, and the piston passes through the through hole a401 and the through hole b601 to apply pressure to the movable plate 602, so that the movable plate 602 moves towards the direction close to the pressure sensor 607 under the limitation of multiple limiting rods 603, and further drives the pressing block 604 at the bottom of the movable plate 602 to squeeze the compression spring 605. The compression spring 605 is stressed and transmits the pressure to the spring seat 606, and then transmits the pressure to the pressure sensor 607 through the spring seat 606. Then, the sensitivity of the pneumatic actuator is obtained through the reaction time of the pressure sensor 607.
[0036] After the detection of the first pneumatic actuator is completed, the pressure supply to it can be stopped to retract the piston. Then, the positioning rod 405 is withdrawn, and the moving plate 4 is continuously pushed to align the second or third indicating needle b701 on one side of the clamping block 2 with the indicating needle a7, and pressure is supplied to perform the sensitivity detection on the second and third pneumatic actuators.
[0037] Among them, the model of the pressure sensor 607 can be YYJ / GY1-1201. The pressure sensor 607 is a common measuring tool that can measure the force or stress received by an object. When an external force acts on the elastic body of the pressure sensor 607, the elastic body will deform, and this deformation will cause a change in the resistance value inside the sensor, thereby reflecting the magnitude of the force. The pressure sensor 607 is a mature and conventional technology in this technical field, and this solution does not make improvements to the circuit or program of the pressure sensor 607. Therefore, the circuit and signal connection relationship of the pressure sensor 607 will not be elaborated.
[0038] In the above embodiments, the descriptions of each embodiment have their own focuses. For the parts not detailed in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0039] The above has introduced in detail a sensitivity detection tooling for a pneumatic actuator provided by an embodiment of the present application. Specific examples are used herein to elaborate on the principle and implementation manner of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of the present application; those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A sensitivity detection tooling for a pneumatic actuator, characterized in that Including: A tooling main body (1), at the upper end of the tooling main body (1) there is a moving plate (4), on the moving plate (4) there is a clamping block (2) installed, on the clamping block (2) there are a plurality of clamping cavities (209) opened, at the bottom of each clamping cavity (209) there is a through hole (210) opened, and on the moving plate (4) corresponding to the through hole (210) there is a through hole a (401); on the side wall of the clamping block (2) respectively corresponding to a plurality of clamping cavities (209) there are a plurality of telescopic blocks (208) arranged, on one side of the telescopic block (208) there is a threaded hole and a T-shaped screw rod (205) is threadedly connected thereto, one end of the T-shaped screw rod (205) extends into the inside of the telescopic block (208) and is connected with a connecting plate (206) through a bearing, on one side of the connecting plate (206) there is a connecting rod (207) connected, and one end of the connecting rod (207) protrudes from one side of the telescopic block (208) and is connected with a clamping plate (204) located in the clamping cavity (209); on the upper end surface of the clamping block (2) in two intersecting directions there are respectively placement grooves (202) arranged, inside the placement grooves (202) there are spirit levels (203) arranged, at both ends of the clamping block (2) there are placement cavities (5) opened, inside the placement cavities (5) there are electric telescopic rods (501) arranged, at the bottom ends of the electric telescopic rods (501) there are leveling screw rods (502) connected, and on the leveling screw rods (502) there are adjusting nuts (503) threadedly connected.
2. The sensitivity detection tooling for the pneumatic actuator according to claim 1, characterized in that, Inside the clamping cavity (209) there is a rubber block (201) relative to the clamping plate (204).
3. The sensitivity detection tooling for the pneumatic actuator according to claim 1, characterized in that On both sides of the top of the tooling main body (1) there are respectively support blocks (3) arranged, on one side of each of the two support blocks (3) there is a moving groove (301) opened, inside the two moving grooves (301) there is a sliding rod (302) arranged, on both sides of the moving plate (4) there are respectively sliding holes (403) opened, and the two sliding rods (302) are respectively slidably connected with the two sliding holes (403).
4. The pneumatic actuator sensitivity detection tooling according to claim 3, characterized in that On one side of each of the two support blocks (3) there is an indicating needle a (7) arranged, and on the clamping block (2) respectively corresponding to a plurality of clamping cavities (209) there are a plurality of indicating needles b (701) arranged.
5. The pneumatic actuator sensitivity detection tooling according to claim 1, wherein, Inside the tooling main body (1) there is a partition plate (6) arranged, on the partition plate (6) there is a through hole b (601) opened, on the top of the partition plate (6) there are a plurality of positioning holes b (608) opened, below the partition plate (6) there are a plurality of limiting rods (603) arranged, below the partition plate (6) corresponding to the through hole b (601) there is a movable plate (602) arranged, the movable plate (602) is slidably matched with the limiting rods (603), at the bottom of the movable plate (602) there is a pressing block (604) fixedly connected, on the pressing block (604) there is a compression spring (605) sleeved, at the lower end of the compression spring (605) there is a spring seat (606) fixedly connected, at the bottom of the spring seat (606) there is a pressure sensor (607) arranged, and on one side of the tooling main body (1) there is a display panel (101) installed and electrically connected with the pressure sensor (607).
6. The sensitivity detection tooling for the pneumatic actuator according to claim 1, characterized in that, The bottom ends of multiple leveling screws (502) all protrude from the bottom of the clamping block (2) and are fixedly connected to the moving plate (4).
7. The pneumatic actuator sensitivity detection tooling according to claim 5, characterized in that Pulling blocks (402) are arranged on both sides of the moving plate (4). A positioning hole a (404) is formed at the top of one side of the pulling block (402). A positioning rod (405) is arranged above the pulling block (402). One end of the positioning rod (405) penetrates through the positioning hole a (404) and is engaged with the positioning hole b (608).