Image acquisition mechanism for visual inspection
Through the combination of sliding, adjustment and lifting components, the camera position and height controllable of the visual inspection machine is solved, and the problem of inconvenience in detecting large items in the prior art is improved and detection efficiency and convenience are improved.
Patent Information
- Application Number
- CN202421487377.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-06-27
AI Technical Summary
The existing visual image detection machine has a fixed position, resulting in limited collection range and is unable to effectively detect large items. It is necessary to manually move the items to complete the detection.
The sliding components, adjustment components and lifting components are used to realize the left, front and back movement of the acquisition camera, and the position and height of the camera are controlled through the motor and electric cylinder to expand the detection range.
It realizes flexible detection of items of different sizes, improves detection efficiency and convenience, and reduces manual intervention.
Smart Images

Figure CN223139408U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vision detection, in particular to an image acquisition mechanism for vision detection. Background Technique
[0002] Vision image detection is to use a machine to replace the human eye for measurement and observation. The signal is converted through a vision camera and displayed on a display. Precise detection is carried out according to other results through a high-precision camera, and the shape, image, and size parameters are detected to meet the standard. Compared with manual work, the working efficiency of the machine is higher and more standard to judge whether the processed workpiece meets the processing standard. Therefore, more and more people on the market use machines for vision detection.
[0003] The positions of the image acquisition mechanisms of existing vision image detection machines are fixed, and their image acquisition ranges are limited. They can only detect objects of limited size. When the detected object is too large, it is often necessary for the staff to manually move the detected object to ensure that the image of the detected object is completely acquired, which is inconvenient to use. For this reason, an image acquisition mechanism for vision detection is proposed. Content of the Utility Model
[0004] The purpose of the utility model is to provide an image acquisition mechanism for vision detection to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: An image acquisition mechanism for vision detection includes a detection table. Four support columns are fixedly connected to the bottom of the detection table. Fixed guide rails are fixedly connected to both sides of the upper end of the detection table. An active guide rail is arranged above the two fixed guide rails. The active guide rail is connected to the fixed guide rail through a sliding component. An installation plate is arranged at the side end of the active guide rail. The installation plate is connected to the active guide rail through an adjustment component. A collection camera is arranged at the side end of the installation plate. The collection camera is connected to the installation plate through a lifting component.
[0006] As a further preferred solution of this technical solution, the sliding component includes active blocks. Active blocks are fixedly connected to both sides of the bottom of the active guide rail. The two active blocks are respectively slidably installed in the active grooves opened in the fixed guide rail.
[0007] As a further preference of the present technical solution, the adjustment assembly is composed of a motor, a slider and a lead screw. The slider is fixedly connected to the side wall of the mounting plate close to the movable guide rail. The slider is slidably mounted in a chute opened in the movable guide rail. A lead screw is rotatably connected in the chute. The lead screw penetrates the slider and is connected to the slider through thread fit. A motor is fixedly embedded at the end of the movable guide rail. The output shaft of the motor is fixedly connected to the center of the shaft end of the lead screw.
[0008] As a further preference of the present technical solution, the lifting assembly is composed of a lead screw and a mounting seat. A mounting seat is fixedly connected to the side wall of the acquisition camera close to the mounting plate. The mounting seat is slidably connected to a lifting groove opened in the mounting plate. An electric cylinder is fixedly embedded at the upper end of the mounting plate. The telescopic rod of the electric cylinder is fixedly connected to the upper end of the mounting seat.
[0009] As a further preference of the present technical solution, the four support columns are distributed at the four corner positions at the bottom of the detection table, and a reinforcing rod is fixedly connected between two adjacent support columns.
[0010] As a further preference of the present technical solution, a draw-out plate is arranged below the detection table, and a control keyboard is placed above the draw-out plate.
[0011] As a further preference of the present technical solution, a display screen is arranged on one side of the detection table away from the control keyboard, and the display screen is fixedly connected to the side wall of the detection table through a fixing plate.
[0012] The present utility model provides an image acquisition mechanism for visual inspection, having the following beneficial effects:
[0013] The present utility model passes through.
[0014] Through the cooperation of the sliding assembly, the adjustment assembly and the lifting assembly, the present utility model can freely control the left-right, front-back and up-down movement of the acquisition camera, thereby greatly increasing the image acquisition range of the device, enabling it to be applicable to the detection of items of different sizes, and having a wider application range. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0016] Figure 2 is a schematic diagram of the structure of the movable guide rail in the present utility model;
[0017] Figure 3 is a schematic diagram of the structure of the mounting plate and the acquisition camera in the present utility model;
[0018] Figure 4 is for the present utility model Figure 1 is a schematic diagram of the structure of A therein;
[0019] In the figure: 1. Detection table; 2. Support frame; 3. Control keyboard; 4. Fixed guide rail; 5. Movable guide rail; 6. Drawer plate; 7. Display screen; 8. Acquisition camera; 9. Mounting plate; 10. Electric cylinder; 11. Slide groove; 12. Lifting groove; 13. Mounting seat; 14. Motor; 15. Slide block; 16. Lead screw; 17. Movable groove; 18. Movable block. Specific implementation mode
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention.
[0021] The present invention provides a technical solution: As Figures 1 to 4 shown, in this embodiment, an image acquisition mechanism for vision detection includes a detection table 1. Four support columns 2 are fixedly connected to the bottom of the detection table 1. The four support columns 2 are distributed at the four corner positions of the bottom of the detection table 1. A reinforcing rod is fixedly connected between two adjacent support columns 2. A drawer plate 6 is arranged below the detection table 1. A control keyboard 3 is placed above the drawer plate 6. A display screen 7 is arranged on one side of the detection table 1 away from the control keyboard 3. The display screen 7 is fixedly connected to the side wall of the detection table 1 through a fixing plate. Fixed guide rails 4 are fixedly connected to both sides of the upper end of the detection table 1. A movable guide rail 5 is arranged above the two fixed guide rails 4. The movable guide rail 5 is connected to the fixed guide rail 4 through a sliding component. A mounting plate 9 is arranged at the side end of the movable guide rail 5. The mounting plate 9 is connected to the movable guide rail 5 through an adjusting component. An acquisition camera 8 is arranged at the side end of the mounting plate 9. The acquisition camera 8 is connected to the mounting plate 9 through a lifting component.
[0022] Among them, the sliding component includes a movable block 18. Movable blocks 18 are respectively fixedly connected to both sides of the bottom of the movable guide rail 5. The two movable blocks 18 are respectively slidably installed in the movable grooves 17 opened in the fixed guide rail 4.
[0023] Through the sliding fit of the movable block 18 and the movable groove 17, the movable guide rail 5 can move left and right on the fixed guide rail 4.
[0024] Among them, the adjusting component is composed of a motor 14, a slide block 15 and a lead screw 16. The slide block 15 is fixedly connected to the side wall of the mounting plate 9 close to the movable guide rail 5. The slide block 15 is slidably installed in the slide groove 11 opened in the movable guide rail 5. A lead screw 16 is rotatably connected in the slide groove 11. The lead screw 16 passes through the slide block 15 and is connected to the slide block 15 through a threaded fit. A motor 14 is also fixedly embedded at the end of the movable guide rail 5. The output shaft of the motor 14 is fixedly connected to the center of the shaft end of the lead screw 16.
[0025] During use, since the mounting plate 9 is located in the middle above the inspection table 1 and is relatively far from the staff, it is not very convenient for the staff to manually control it. The motor 14 can be started to drive the lead screw 16 to rotate. Since the slider 15 is restricted by the chute 11 and cannot rotate, when the lead screw 16 rotates, the slider 15 will slide in the chute 11, thereby controlling the forward and backward movement of the mounting plate 9.
[0026] Among them, the lifting assembly is composed of a lead screw 16 and a mounting seat 13. A mounting seat 13 is fixedly connected to the side wall of the acquisition camera 8 close to the mounting plate 9. The mounting seat 13 is slidably connected to the lifting groove 12 opened in the mounting plate 9. An electric cylinder 10 is fixedly embedded in the upper end of the mounting plate 9, and the telescopic rod of the electric cylinder 10 is fixedly connected to the upper end of the mounting seat 13.
[0027] During use, by controlling the length of the telescopic rod of the electric cylinder 10, the height of the mounting seat 13 can be controlled, and then the height of the acquisition camera 8 can be controlled.
[0028] The present utility model provides an image acquisition mechanism for vision inspection, and the specific working principle is as follows:
[0029] During use, the workpiece to be inspected is placed on the inspection table 1. If the volume of the workpiece to be inspected is too large and the acquisition camera 8 cannot directly record all the images of the workpiece to be inspected, the acquisition camera 8 can be controlled to take pictures of the workpiece to be inspected from different positions through the cooperation of the sliding assembly, the adjusting assembly and the lifting assembly. Specifically, through the sliding fit of the movable block 18 and the movable groove 17, the movable guide rail 5 can move left and right on the fixed guide rail 4, thereby controlling the left and right movement of the acquisition camera 8. Since the mounting plate 9 is located in the middle above the inspection table 1 and is relatively far from the staff, it is not very convenient for the staff to manually control it. The motor 14 can be started to drive the lead screw 16 to rotate. Since the slider 15 is restricted by the chute 11 and cannot rotate, when the lead screw 16 rotates, the slider 15 will slide in the chute 11, thereby controlling the forward and backward movement of the mounting plate 9, and then controlling the forward and backward movement of the acquisition camera 8. By controlling the length of the telescopic rod of the electric cylinder 10, the height of the mounting seat 13 can be controlled, and then the height of the acquisition camera 8 can be controlled.
[0030] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. An image acquisition mechanism for visual inspection, including an inspection table (1), characterized in that: Four support columns (2) are fixedly connected to the bottom of the detection table (1). Fixed guide rails (4) are fixedly connected to both sides of the upper end of the detection table (1). An active guide rail (5) is arranged above the two fixed guide rails (4). The active guide rail (5) is connected to the fixed guide rail (4) through a sliding assembly. An installation plate (9) is arranged at the side end of the active guide rail (5). The installation plate (9) is connected to the active guide rail (5) through an adjustment assembly. A collection camera (8) is arranged at the side end of the installation plate (9). The collection camera (8) is connected to the installation plate (9) through a lifting assembly.
2. The image acquisition mechanism for visual inspection according to claim 1, characterized in that: The sliding assembly includes active blocks (18). Active blocks (18) are respectively fixedly connected to both sides of the bottom of the active guide rail (5). The two active blocks (18) are respectively slidably installed in active slots (17) formed in the fixed guide rail (4).
3. An image acquisition mechanism for visual inspection according to claim 1, characterized in that: The adjustment assembly is composed of a motor (14), a slider (15), and a lead screw (16). The slider (15) is fixedly connected to the side wall of the installation plate (9) close to the active guide rail (5). The slider (15) is slidably installed in a chute (11) formed in the active guide rail (5). A lead screw (16) is rotatably connected in the chute (11). The lead screw (16) penetrates through the slider (15) and is connected to the slider (15) through a threaded fit. A motor (14) is also fixedly embedded at the end of the active guide rail (5). The output shaft of the motor (14) is fixedly connected to the center of the shaft end of the lead screw (16).
4. An image acquisition mechanism for visual inspection according to claim 1, characterized in that: The lifting assembly is composed of a lead screw (16) and an installation seat (13). An installation seat (13) is fixedly connected to the side wall of the collection camera (8) close to the installation plate (9). The installation seat (13) is slidably connected to a lifting slot (12) formed in the installation plate (9). An electric cylinder (10) is fixedly embedded at the upper end of the installation plate (9). The telescopic rod of the electric cylinder (10) is fixedly connected to the upper end of the installation seat (13).
5. The image acquisition mechanism for visual inspection according to claim 1, characterized in that: The four support columns (2) are distributed at the four corner positions of the bottom of the detection table (1). A reinforcing rod is fixedly connected between two adjacent support columns (2).
6. The image acquisition mechanism for visual inspection according to claim 1, wherein: A pull-out plate (6) is arranged below the detection table (1). A control keyboard (3) is placed above the pull-out plate (6).
7. An image acquisition mechanism for visual inspection according to claim 1, characterized in that: A display screen (7) is arranged on one side of the detection table (1) away from the control keyboard (3). The display screen (7) is fixedly connected to the side wall of the detection table (1) through a fixing plate.
Citation Information
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