Welding seam detector for steel structure

By designing a weld weld detection machine for steel structures, the multi-directional movement of the detection head is achieved by combining placed plates and moving structures, which solves the problem of labor-intensive adjustment of the steel structure position in long weld inspection, and improves the detection efficiency and applicability.

CN223139481UActive Publication Date: 2025-07-22HOTAN JIANZHONG ENGINEERING TESTING CO LTD
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Patent Information

Application Number
CN202421785276.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-07-22
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

In the prior art, staff is required to adjust the position of the steel structure when testing a long weld, resulting in an increase in the inspection workload and laboriousness.

Method used

A weld weld detection machine for steel structures is designed, which adopts a combined structure of placing plates, top plates, moving plates, moving grooves, pull rods, pull plates, detection heads, springs, connecting frames, tooth plates and gears. By rotating the gears and control plates, the front and back movement of the detection head is realized, combined with the use of screws and rotary handles, the left and right movement of the detection head is realized, and welds of different lengths and widths are adapted to welds of different lengths and widths.

Benefits of technology

It reduces the workload of workers on the moving steel structure, simplifies inspection operations, adapts to weld inspection of multiple specifications, and improves inspection efficiency.

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Abstract

The utility model discloses a welding seam detector for a steel structure, which comprises a placing plate and an ultrasonic welding seam defect detector arranged on the outer side of the placing plate, the upper side of the placing plate is fixedly connected with a fixing rod, the upper end of the fixing rod is fixedly connected with a top plate, the left side of the top plate is provided with an adjusting unit, and the left side of the adjusting unit is provided with a welding seam defect detector. The adjusting unit comprises a sliding groove, the sliding groove is formed in the upper side of the top plate, a sliding plate is slidably connected to the inner side of the sliding groove, a connecting rod is fixedly connected to the left side of the sliding plate, a moving plate is fixedly connected to the left end of the connecting rod, and a moving groove is formed in the upper side of the moving plate. By arranging the placing plate, the top plate, the moving plate, the moving groove, the moving block, a pull rod, a pull plate, a detection head, a spring, a connecting frame, a toothed plate and a gear, the detection head on the pull rod can be controlled to move back and forth by rotating the gear, a long welding seam can be detected conveniently, and the workload of workers is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of weld detection, in particular to a welding weld detector for steel structures. Background Art

[0002] Steel structure is a structural form widely used in modern architecture and engineering, with the characteristics of light weight, high strength, fast construction and good seismic performance. During the fabrication and construction of steel structures, weld detection is an important link to ensure project quality and safety. After the steel structure welding is completed, a weld detector needs to be used to detect the welds to facilitate the detection of weld defects.

[0003] After retrieval, the application number is "202221298231.1", which provides a steel structure weld detector. One hand holds the main body of the detector, and the other hand holds the holding frame through the anti-slip sleeve. The sliding rod is pulled by the handle to compress the compression spring, so that the detection head is separated from the support pad. The detection head and the support pad are inserted into the weld, and the handle is released. The compression spring presses the detection head against the weld through the elastic force. The information collected by the detection head is transmitted to the main body of the detector for display through the data cable.

[0004] The above method makes the detection head in close contact with the weld by pulling the handle, which is convenient for subsequent detection. However, when the weld of the steel structure is long, since the position of the detection head is fixed, when detecting, the staff needs to move the steel structure to change the relative position between the weld and the detection head. The steel structure is heavy, which increases the detection workload and is laborious. Summary of the Utility Model

[0005] In order to overcome the deficiency that the staff needs to adjust the position of the steel structure when detecting long welds in the prior art, one of the purposes of the utility model is to provide a welding weld detector for steel structures.

[0006] One of the purposes of the utility model is realized by adopting the following technical scheme: a welding weld detector for steel structures, including a placement plate and an ultrasonic weld defect detector arranged outside the placement plate: a fixed rod is fixedly connected to the upper side of the placement plate, the upper end of the fixed rod is fixedly connected to a top plate, and an adjustment unit is arranged on the left side of the top plate;

[0007] The adjusting unit includes a sliding groove, which is opened on the upper side of the top plate. A sliding plate is slidably connected inside the sliding groove. A connecting rod is fixedly connected to the left side of the sliding plate. The left end of the connecting rod is fixedly connected to a moving plate. A moving groove is opened on the upper side of the moving plate. A control block is slidably connected inside the moving groove. A pull rod is arranged outside the control block. The lower end of the pull rod passes through the lower side of the control block and is fixedly connected to a detection head. A spring is fixedly connected between the detection head and the control block. A connecting wire is fixedly connected between the detection head and the ultrasonic weld defect detector. A connecting frame is fixedly connected to the left side of the moving plate. A toothed plate is fixedly connected to the right side of the connecting frame. Installation blocks are fixedly connected to the left sides of the upper and lower ends of the control block. A rotating rod is rotatably connected between the upper and lower installation blocks. A gear is fixedly connected to the outside of the rotating rod.

[0008] According to the welding seam detector for steel structures described above, a control disc is fixedly connected to the upper end of the rotating rod, which is convenient for controlling the rotation of the rotating rod.

[0009] According to the welding seam detector for steel structures described above, the pull rod is slidably connected to the control block, and a pull plate is fixedly connected to the upper end of the pull rod, which is convenient for pulling the pull rod.

[0010] According to the welding seam detector for steel structures described above, the gear is meshed with the toothed plate.

[0011] According to the welding seam detector for steel structures described above, top blocks are fixedly connected to the upper sides of the left and right ends of the top plate. A screw rod is rotatably connected between the two top blocks. A moving block is fixedly connected to the upper side of the sliding plate. A rotating handle is fixedly connected to the right end of the screw rod, which is convenient for controlling the left and right movement of the detection head.

[0012] According to the welding seam detector for steel structures described above, the screw rod is threadedly connected to the moving block.

[0013] Beneficial effects:

[0014] 1. By providing a placement plate, a top plate, a moving plate, a moving groove, a moving block, a pull rod, a pull plate, a detection head, a spring, a connecting frame, a toothed plate and a gear, it is convenient to control the front and back movement of the detection head on the pull rod by rotating the gear, which is convenient for detecting welds with long lengths and reduces the workload of workers.

[0015] 2. By providing a top plate, a sliding plate, top blocks, a screw rod, a moving block and a rotating handle, it is convenient to control the left and right movement of the detection head, which is convenient for detecting welds with wide widths and is convenient for detecting welds of various specifications.

[0016] Additional aspects and advantages of the present utility model will be given in part in the following description, become apparent in part from the following description, or be learned through the practice of the present utility model. Description of the Drawings

[0017] The present utility model will be further described below in conjunction with the drawings and embodiments;

[0018] Figure 1 It is an overall three-dimensional structure diagram of a welding seam detector for steel structures of the present utility model;

[0019] Figure 2 It is a side three-dimensional structure diagram of a welding seam detector for steel structures of the present utility model;

[0020] Figure 3 It is a three-dimensional structure diagram of an adjustment unit in a welding seam detector for steel structures of the present utility model;

[0021] Figure 4 is Figure 3 An enlarged view of A in.

[0022] Legend Explanation:

[0023] 1. Placing plate; 2. Fixed rod; 3. Top plate; 4. Adjustment unit; 401. Slide groove; 402. Slide plate; 403. Moving block; 404. Top block; 405. Screw rod; 406. Turning handle; 407. Connecting rod; 408. Moving plate; 409. Moving groove; 410. Control block; 411. Pull rod; 412. Pulling plate; 413. Spring; 414. Detection head; 415. Connecting frame; 416. Tooth plate; 417. Mounting block; 418. Rotating rod; 419. Gear; 420. Control disk; 5. Ultrasonic welding seam defect detector; 6. Connecting wire. Specific Embodiments

[0024] This part will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the drawings. The role of the drawings is to supplement the description of the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but it cannot be understood as a limitation on the protection scope of the present utility model.

[0025] Refer to Figures 1-4 , a welding seam detector for steel structures, including a placing plate 1 and an ultrasonic welding seam defect detector 5 arranged outside the placing plate 1: A fixed rod 2 is fixedly connected to the upper side of the placing plate 1, the upper end of the fixed rod 2 is fixedly connected to a top plate 3, and an adjustment unit 4 is arranged on the left side of the top plate 3. The ultrasonic welding seam defect detector 5 arranged therein facilitates the detection of welding seam defects in steel structures.

[0026] The adjusting unit 4 includes a sliding groove 401 which is opened on the upper side of the top plate 3. A sliding plate 402 is slidably connected to the inner side of the sliding groove 401. A connecting rod 407 is fixedly connected to the left side of the sliding plate 402. The left end of the connecting rod 407 is fixedly connected to a moving plate 408. A moving groove 409 is opened on the upper side of the moving plate 408. A control block 410 is slidably connected to the inner side of the moving groove 409. A pull rod 411 is arranged on the outer side of the control block 410. The lower end of the pull rod 411 passes through the lower side of the control block 410 and is fixedly connected to a detection head 414. A spring 413 is fixedly connected between the detection head 414 and the control block 410. A connecting line 6 is fixedly connected between the detection head 414 and an ultrasonic weld defect detector 5. A connecting frame 415 is fixedly connected to the left side of the moving plate 408. A toothed plate 416 is fixedly connected to the right side of the connecting frame 415. Installation blocks 417 are fixedly connected to the left sides of the upper and lower ends of the control block 410. A rotating rod 418 is rotatably connected between the upper and lower installation blocks 417. A gear 419 is fixedly connected to the outer side of the rotating rod 418. A control disk 420 is fixedly connected to the upper end of the rotating rod 418. The pull rod 411 is slidably connected to the control block 410. The upper end of the pull rod 411 is fixedly connected to a pull plate 412. The gear 419 is meshed with the toothed plate 416. When in use, place the welded steel structure in front of the placing plate 1, and then pull the pull plate 412 to drive the pull rod 411 to rise. The pull rod 411 drives the detection head 414 to rise. At this time, the spring 413 is compressed. After placing the steel structure, release the hand. Under the elastic force of the spring 413, the detection head 414 is in close contact with the weld, which is convenient for the ultrasonic weld defect detector 5 to detect. When detecting, when the weld length is long, rotate the control disk 420. The control disk 420 drives the rotating rod 418 to rotate. The rotating rod 418 drives the gear 419 to rotate. Under the action of the toothed plate 416, it is convenient to control the control block 410 on the installation block 417 to move back and forth. The control block 410 drives the detection head 414 on the pull rod 411 to move back and forth, which is convenient to adjust the position of the detection head 414 and is convenient for the detection head 414 to detect the weld with a long length, reducing the workload of the staff to move the steel structure, and the operation is simple.

[0027] Top blocks 404 are fixedly connected to the upper sides of the left and right ends of the top plate 3. A screw rod 405 is rotatably connected between the two top blocks 404. A moving block 403 is fixedly connected to the upper side of the sliding plate 402. A rotating handle 406 is fixedly connected to the right end of the screw rod 405. The screw rod 405 is in threaded connection with the moving block 403. When in use, rotate the rotating handle 406. The rotating handle 406 drives the screw rod 405 to rotate. The screw rod 405 drives the moving block 403 to move left and right. The moving block 403 drives the connecting rod 407 to move. The connecting rod 407 drives the moving plate 408 to move left and right. The moving plate 408 drives the detection head 414 to move left and right, which is convenient to detect welds with various widths and increases the applicability.

[0028] Working principle: When in use, the staff first pulls the pull plate 412 to control the detection head 414 to rise, places the steel structure on the placement plate 1, and under the action of the spring 413, makes the detection head 414 closely fit with the weld seam, and detects the weld seam through the ultrasonic weld defect detector 5. Then, rotate the control disk 420 to control the rotation of the gear 419. Under the action of the toothed plate 416, it is convenient to control the front and back movement of the detection head 414 on the pull rod 411, facilitating the detection of long weld seams. Then, rotate the turning handle 406 to control the rotation of the screw rod 405. Under the action of the moving block 403 and the sliding plate 402, it is convenient to control the left and right movement of the detection head 414, facilitating the detection of weld seams of various widths.

[0029] The above has described the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various changes can be made without departing from the gist of the present invention.

Claims

1. A welding seam detector for steel structures, characterized in that, It includes a placement plate (1) and an ultrasonic weld defect detector (5) arranged outside the placement plate (1): A fixed rod (2) is fixedly connected to the upper side of the placement plate (1), the upper end of the fixed rod (2) is fixedly connected to a top plate (3), and an adjustment unit (4) is arranged on the left side of the top plate (3); The adjustment unit (4) includes a chute (401) opened on the upper side of the top plate (3), a sliding plate (402) is slidably connected inside the chute (401), a connecting rod (407) is fixedly connected to the left side of the sliding plate (402), the left end of the connecting rod (407) is fixedly connected to a moving plate (408), a moving groove (409) is opened on the upper side of the moving plate (408), a control block (410) is slidably connected inside the moving groove (409), a pull rod (411) is arranged outside the control block (410), the lower end of the pull rod (411) passes through the lower side of the control block (410) and is fixedly connected to a detection head (414), a spring (413) is fixedly connected between the detection head (414) and the control block (410), a connecting wire (6) is fixedly connected between the detection head (414) and the ultrasonic weld defect detector (5), a connecting frame (415) is fixedly connected to the left side of the moving plate (408), a toothed plate (416) is fixedly connected to the right side of the connecting frame (415), mounting blocks (417) are fixedly connected to the left sides of the upper and lower ends of the control block (410), a rotating rod (418) is rotatably connected between the upper and lower mounting blocks (417), and a gear (419) is fixedly connected to the outside of the rotating rod (418).

2. The welding seam detector for steel structures according to claim 1, characterized in that, The upper end of the rotating rod (418) is fixedly connected to a control disc (420).

3. The welding seam detector for steel structures according to claim 1, wherein, The pull rod (411) is slidably connected to the control block (410), and a pull plate (412) is fixedly connected to the upper end of the pull rod (411).

4. The welding seam detector for steel structures according to claim 1, characterized in that, The gear (419) is meshed and connected with the toothed plate (416).

5. A welding seam detector for steel structures according to claim 1, characterized in that, Top blocks (404) are fixedly connected to the upper sides of the left and right ends of the top plate (3), a screw rod (405) is rotatably connected between the two top blocks (404), a moving block (403) is fixedly connected to the upper side of the sliding plate (402), and a turning handle (406) is fixedly connected to the right end of the screw rod (405).

6. The welding seam detector for steel structures according to claim 5, wherein, The screw rod (405) is threadedly connected to the moving block (403).

Citation Information

Patent Citations

  • Steel structure welding seam detector

    CN217605837U