Detection device of controller assembly

By designing an automated controller assembly detection device, the problem of staff vulnerability in the existing detection methods is solved, and an efficient and stable detection process is achieved.

CN223140068UActive Publication Date: 2025-07-22SHENZHEN XINCHUAN TECH CO LTD
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Patent Information

Application Number
CN202422458738.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-07-22
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

The inspection methods before the existing controller assembly are produced and left the factory can easily lead to personal injury to staff and have low detection efficiency.

Method used

A detection device of a controller assembly is designed, including a detection table, a bracket, a loading and unloading device and a cylinder-driven test connector to realize automated detection and stable clamping.

Benefits of technology

It reduces the workload of staff and the dangers during the work process, and improves the stability and efficiency of testing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of controllers, and discloses a controller assembly detection device which comprises a detection table, the upper side of the detection table is connected with a support, the left side and the right side of the support are respectively provided with a feeding and discharging device, the front side of the support is connected with a first air cylinder, the telescopic end of the first air cylinder is connected with a first mounting plate, and the telescopic end of the first air cylinder is connected with a second mounting plate. The lower side of the first mounting plate is provided with two groups of test connectors, the feeding and discharging device comprises a linear guide rail, the moving end of the linear guide rail is connected with a second air cylinder, the lower side of the second air cylinder is provided with a first fixing plate, and the telescopic end of the first fixing plate is connected with a clamp; according to the scheme of the utility model, the controller assembly can be detected through the cooperation of the first cylinder, the first mounting plate and the test connector, so that the labor amount of workers and the danger in the working process of the workers are reduced, and the use stability of the controller assembly is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of controllers, and particularly relates to a detection device for a controller assembly. Background Art

[0002] A controller refers to a master device that changes the wiring of the main circuit or control circuit and changes the resistance value in the circuit in accordance with a predetermined sequence to control the starting, speed regulation, braking, and reverse of a motor. The controller consists of a program counter, an instruction register, an instruction decoder, a timing generator, and an operation controller, and is the "decision-making body" that issues commands, that is, it completes the operation of coordinating and commanding the entire computer system.

[0003] Before the assembly production of the controller leaves the factory, it needs to be detected. Most of the existing detection methods require placing the assembly on a detection table, and the staff holds the detection head to detect the circuit of the assembly. However, this method is prone to the problem that the user accidentally touches the detection head, resulting in personal injury. For this reason, we propose a detection device for a controller assembly. Content of the Utility Model

[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a detection device for a controller assembly, which effectively solves the above problems.

[0005] To achieve the above object, the utility model provides the following technical solution: A detection device for a controller assembly, including a detection table, a bracket is connected to the upper side of the detection table, loading and unloading devices are installed on both the left and right sides of the bracket, a first cylinder is connected to the front side of the bracket, a telescopic end of the first cylinder is connected to a first mounting plate, and two groups of test connection heads are installed on the lower side of the first mounting plate.

[0006] Preferably, the loading and unloading device includes a linear guide rail, a second cylinder is connected to the moving end of the linear guide rail, a first fixing plate is installed on the lower side of the second cylinder, and a clamp is connected to the telescopic end of the first fixing plate.

[0007] Preferably, the clamp includes a third cylinder, a first connecting block is connected to the telescopic end of the third cylinder, two groups of first connecting plates are connected to the lower side of the first connecting block, a second connecting plate is connected to the lower side of the first connecting plate, the two groups of second connecting plates are arranged in a cross shape, a second connecting block is connected to the lower side of the first connecting block, and the lower sides of the two groups of second connecting plates are connected to the second connecting block.

[0008] Preferably, a second mounting plate is connected to the lower side of the first mounting plate, mounting holes are opened on both the left and right sides of the second mounting plate and the first mounting plate, and the lower side of the second mounting plate is connected to the test connection head.

[0009] Preferably, an auxiliary block is connected to the lower side of the second connecting plate, and acting pads are connected to the opposite sides of the two auxiliary blocks.

[0010] Preferably, a placing block is connected to the upper side of the detection table, and a placing groove is formed in the upper side of the placing block.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] 1. By setting the first cylinder, the first mounting plate, and the test connection head in cooperation, the detection work of the controller assembly can be carried out, thereby reducing the labor intensity of the staff and the danger during the work of the staff, and improving the stability of the use of the controller assembly;

[0013] 2. By setting the loading and unloading device, it is convenient to carry out the loading and unloading work of the controller assembly on the detection table. By setting the auxiliary block and the acting pad, the stability of the clamping of the controller assembly by the loading and unloading device is improved, and the stability of the use of the present device is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model, and do not constitute a limitation to the present utility model.

[0015] In the drawings:

[0016] Figure 1 is a schematic structural diagram of the detection device for the controller assembly of the present utility model;

[0017] Figure 2 is a schematic structural diagram of the loading and unloading device of the present utility model;

[0018] Figure 3 is a schematic structural diagram of the fixture of the present utility model;

[0019] Figure 4 is the present utility model Figure 1 is an enlarged view of part A.

[0020] In the figure: 100, detection table; 101, placing block; 110, bracket; 120, first cylinder; 130, first mounting plate; 131, second mounting plate; 140, test connection head; 200, loading and unloading device; 210, linear guide rail; 220, second cylinder; 230, first fixing plate; 240, fixture; 241, third cylinder; 242, first connecting block; 243, first connecting plate; 244, second connecting plate; 245, auxiliary block; 246, acting pad; 247, second connecting block. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1-4 , a detection device for a controller assembly, including a detection table 100. An electric current detector is placed inside the detection table 100 to detect whether the circuit of the controller assembly is normal. The electric current detector is electrically connected to a test connector 140. A bracket 110 is fixedly connected to the upper side of the detection table 100. Loading and unloading devices 200 are fixedly installed on both the left and right sides of the bracket 110. A first cylinder 120 is fixedly connected to the front side of the bracket 110. A telescopic end of the first cylinder 120 is fixedly connected to a first mounting plate 130. Two groups of test connectors 140 are fixedly installed on the lower side of the first mounting plate 130. When the first cylinder 120 is started, the first mounting plate 130 and the test connectors 140 are driven by the first cylinder 120 to move up and down. A placing block 101 is connected to the upper side of the detection table 100. A placing groove is formed on the upper side of the placing block 101. By providing the placing block 101, it is convenient to place the controller, improving the stability of the use of this device. The test connectors 140 contact the controller assembly placed in the placing block 101. By contacting the positive and negative circuits of the placing block 101, the circuit detection of the controller assembly is completed. The lower side of the first mounting plate 130 is bolted to a second mounting plate 131. Mounting holes are formed on both the left and right sides of the second mounting plate 131 and the first mounting plate 130. The lower side of the second mounting plate 131 is connected to the test connectors 140. By providing the second mounting plate 131, it is convenient for the staff to connect and replace the test connectors 140, improving the convenience of the use of this device.

[0023] The loading and unloading device 200 includes a linear guide rail 210. A second cylinder 220 is fixedly connected to the moving end of the linear guide rail 210. A first fixing plate 230 is fixedly installed on the lower side of the second cylinder 220. A clamp 240 is fixedly connected to the telescopic end of the first fixing plate 230. The first fixing plate 230 and the clamp 240 are driven by the linear guide rail 210 to move left and right, and the first fixing plate 230 and the clamp 240 are driven by the second cylinder 220 to move up and down. The clamp 240 performs the clamping work on the controller assembly. The clamp 240 includes a third cylinder 241. A first connecting block 242 is fixedly connected to the telescopic end of the third cylinder 241. Two groups of first connecting plates 243 are movably connected to the lower side of the first connecting block 242. A second connecting plate 244 is movably connected to the lower side of the first connecting plate 243. The two groups of second connecting plates 244 are arranged in a cross shape. A second connecting block 247 is fixedly connected to the lower side of the first connecting block 242. The lower sides of the two groups of second connecting plates 244 are movably connected to the second connecting block 247. An auxiliary block 245 is fixedly connected to the lower side of the second connecting plate 244. Acting pads 246 are fixedly connected to the opposite sides of the two groups of auxiliary blocks 245. By providing the auxiliary block 245 and the acting pad 246, the stability of the loading and unloading device 200 for clamping the controller assembly is improved, and the stability of the use of this device is improved. When the third cylinder 241 is started, it drives the first connecting block 242 to move up and down. The up and down movement of the first connecting block 242 drives the first connecting plate 243 to move up and down. The up and down movement of the first connecting plate 243 drives the second connecting plate 244 to move upward, thereby causing the two groups of second connecting plates 244 to rotate, and further causing the second connecting plate 244 to drive the auxiliary block 245 and the acting pad 246 to clamp the controller assembly.

Claims

1. A detection device for a controller assembly, characterized in that: It includes a detection table (100), a bracket (110) is connected to the upper side of the detection table (100), loading and unloading devices (200) are installed on both the left and right sides of the bracket (110), a first cylinder (120) is connected to the front side of the bracket (110), a telescopic end of the first cylinder (120) is connected to a first mounting plate (130), and two groups of test connectors (140) are installed on the lower side of the first mounting plate (130).

2. The detection device for a controller assembly according to claim 1, characterized in that: The loading and unloading device (200) includes a linear guide rail (210), a second cylinder (220) is connected to the moving end of the linear guide rail (210), a first fixing plate (230) is installed on the lower side of the second cylinder (220), and a clamp (240) is connected to the telescopic end of the first fixing plate (230).

3. The detecting device for a controller assembly according to claim 2, wherein: The clamp (240) includes a third cylinder (241), a telescopic end of the third cylinder (241) is connected to a first connecting block (242), two groups of first connecting plates (243) are connected to the lower side of the first connecting block (242), a second connecting plate (244) is connected to the lower side of the first connecting plate (243), the two groups of second connecting plates (244) are arranged in a cross shape, a second connecting block (247) is connected to the lower side of the first connecting block (242), and the lower sides of the two groups of second connecting plates (244) are connected to the second connecting block (247).

4. The detection device for a controller assembly according to claim 1, wherein: A second mounting plate (131) is connected to the lower side of the first mounting plate (130), mounting holes are provided on both the left and right sides of the second mounting plate (131) and the first mounting plate (130), and the lower side of the second mounting plate (131) is connected to the test connector (140).

5. The detecting device for a controller assembly according to claim 3, wherein: An auxiliary block (245) is connected to the lower side of the second connecting plate (244), and acting pads (246) are connected to the opposite sides of the two groups of auxiliary blocks (245).

6. The detection device for a controller assembly according to claim 1, characterized in that: A placing block (101) is connected to the upper side of the detection table (100), and a placing groove is provided on the upper side of the placing block (101).