Insulator
By designing the installation grooves and sockets on the ceramic substrate, and using the threaded connection of the built-in thread sleeve to the brass kit and the strong magnetic installation workpiece, the problem of inconvenience insulators is solved, and the effect of convenient assembly and reuse is achieved.
Patent Information
- Application Number
- CN202422389059.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The existing high-voltage insulators are inconvenient to assemble and are inconvenient to reuse, especially the connection method of ceramic substrates and metallization welding leads to difficulty in assembly.
It adopts a ceramic matrix design, with installation slots and sockets in the installation section, and the built-in threaded sleeve is threaded to the brass kit, and is assisted by a strong magnetic installation workpiece, ensuring a stable connection using a limit strip and a engaging structure.
Achieves easy assembly and reusable insulator design, improving assembly efficiency and reducing the risk of loose or dropping of brass kits.
Smart Images

Figure CN223140476U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of insulators, and more specifically, to insulators. Background Art
[0002] An insulator is a special insulating control device that can play an important role in overhead transmission lines. In the early years, insulators were mostly used on telegraph poles. Slowly, many disc-shaped insulators were hung at one end of the high-type high-voltage wire connection tower. It is used to increase the creepage distance and is usually made of glass or ceramic, and is called an insulator.
[0003] After retrieval, the existing patent (publication number: CN220774046U) discloses an indoor high-voltage insulator; including an insulator body, the material of the insulator body is an insulating material; a silica gel protective layer is coated on the outside of the insulator body. By covering a layer of silica gel protective layer on the outside of the insulating material by spraying, the insulating material is protected to avoid the corrosion of the insulating material by the low fluorine acid generated during the sulfur hexafluoride arc extinguishing, thereby avoiding the performance deterioration of the insulating material.
[0004] The existing high-voltage insulators use ceramics as the matrix, and the threads are inlaid on the surface of the matrix by metallization welding, which is inconvenient for assembly and not easy to reuse; at the same time, the cited patent document does not propose relevant solutions to solve the above problems;
[0005] Therefore, an insulator is proposed for the above problems. Summary of the Utility Model
[0006] In order to overcome the above defects of the prior art, an embodiment of the utility model provides an insulator to solve the problems raised in the above background art.
[0007] To achieve the above object, the utility model provides the following technical solution: An insulator, including a ceramic matrix, the ceramic matrix includes a central corrugated section and mounting sections provided at both ends of the corrugated section, and mounting grooves are respectively opened at one ends of the mounting sections close to the corrugated section, sockets are respectively provided at one ends of the mounting sections far from the corrugated section, and mounting workpieces are sleeved on the outside of the mounting sections;
[0008] Built-in threaded sleeves are respectively installed in the mounting grooves, brass kits are respectively threadedly connected in the built-in threaded sleeves, threaded connection grooves are respectively opened at the central positions of the far ends of the brass kits from the corrugated section, and the brass kits respectively penetrate through the sockets.
[0009] Preferably, the inner diameter of the socket is smaller than the inner diameter of the mounting groove, and the socket and the mounting groove are of a connected design.
[0010] Preferably, an internal thread adapted to the brass kit is provided on the inner surface of the built-in threaded sleeve, and the outer wall of the built-in threaded sleeve is in contact with the inner wall of the installation groove.
[0011] Preferably, the built-in threaded sleeve is composed of three threaded sleeve segments distributed in an annular array, and a limiting strip is provided at the central position of the outer surface of each threaded sleeve segment. Limiting grooves adapted to the limiting strips are equiangularly formed on the inner surface of the installation groove.
[0012] Preferably, the brass kit includes an integrally formed screw rod portion and a mounting table, and the outer diameter of the screw rod portion is consistent with the inner diameter of the socket.
[0013] Preferably, the corrugated section and the installation section are of an integrally formed design, and the outer diameter of the installation section is consistent with the inner diameter of the installation workpiece. The installation workpiece is a strong magnetic ring, and the built-in threaded sleeve is made of magnetic stainless steel.
[0014] Preferably, a clamping block and a clamping groove adapted to the clamping block are respectively provided on both sides of the threaded sleeve segment, and adjacent threaded sleeve segments are clamped by the clamping block and the clamping groove. The outer diameter of the built-in threaded sleeve in the completely clamped state is smaller than the inner diameter of the socket.
[0015] The technical effects and advantages of the present utility model:
[0016] 1. Compared with the prior art, in this high-voltage insulator, the built-in threaded sleeve enters the installation groove of the ceramic matrix through the socket and is threadedly connected to the brass kit, so that the brass part is stuck in the ceramic matrix. With the threaded connection method, the assembly is more convenient and is convenient for repeated use.
[0017] 2. Compared with the prior art, in this high-voltage insulator, by providing an installation workpiece made of strong magnetism, the three threaded sleeve segments of the built-in threaded sleeve can be moved to the accurate positions in the installation groove, and the limiting strips on the threaded sleeve segments are snapped into the limiting grooves to complete the fixation of the threaded sleeve segments. While the assembly is more convenient, it also makes the threaded sleeve segments not easy to loosen or fall off when replacing the brass kit, and the design is more reasonable. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic cross-sectional structure diagram of the present utility model.
[0019] Figure 2 It is a schematic structure diagram of the present utility model.
[0020] Figure 3 It is a schematic structure diagram of the brass kit of the present utility model.
[0021] Figure 4 It is a schematic structure diagram of the built-in threaded sleeve of the present utility model.
[0022] The reference numerals are: 1, ceramic matrix; 2, socket; 3, installation groove; 301, limit groove; 4, built-in threaded sleeve; 401, internal thread; 5, installation workpiece; 6, brass kit; 601, screw part; 602, installation table; 7, corrugated section; 8, installation section; 9, threaded sleeve segment; 901, limit strip; 902, block; 903, slot; 10, threaded connection groove. Detailed implementation mode
[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
[0024] Embodiment 1
[0025] As shown in the attached Figure 1 The insulator shown includes a ceramic matrix 1. The ceramic matrix 1 includes a central corrugated section 7 and installation sections 8 provided at both ends of the corrugated section 7. Installation grooves 3 are provided at one end of the installation sections 8 close to the corrugated section 7, sockets 2 are provided at one end of the installation sections 8 far from the corrugated section 7, and installation workpieces 5 are sleeved outside the installation sections 8;
[0026] Built-in threaded sleeves 4 are installed in the installation grooves 3, and brass kits 6 are threadedly connected in the built-in threaded sleeves 4. Threaded connection grooves 10 are provided at the central positions of the ends of the brass kits 6 far from the corrugated section 7, and the brass kits 6 all penetrate through the sockets 2.
[0027] Among them: The corrugated section 7 is designed to increase the creepage distance of the insulator. The whole device combines ceramics and metals. The ceramics are insulated, and the threaded connection grooves 10 provided on the brass kit 6 are used to connect the additional workpieces that need to be connected.
[0028] Embodiment 2
[0029] On the basis of Embodiment 1, the solution in Embodiment 1 will be further refined and introduced in combination with the following specific working methods. As Figures 1 to 4 shown, see the following description for details:
[0030] As a preferred implementation method, the inner diameter of the socket 2 is smaller than the inner diameter of the installation groove 3, and the socket 2 and the installation groove 3 are of a connected design; further, the design with a smaller inner diameter than the installation groove 3 makes it difficult for the built-in threaded sleeve 4 to fall off after assembly, and the design is more reasonable. The connected design facilitates the built-in threaded sleeve 4 to enter the installation groove 3 through the socket 2, and the assembly is more convenient.
[0031] As a preferred embodiment, the inner surface of the built-in threaded sleeve 4 is provided with an internal thread 401 adapted to the brass kit 6, and the outer wall of the built-in threaded sleeve 4 is in contact with the inner wall of the installation groove 3; further, the contact design makes the built-in threaded sleeve 4 more stable and not easy to fall off in the installation groove 3, and the assembly is more convenient.
[0032] As a preferred embodiment, the built-in threaded sleeve 4 is composed of three thread sleeve segments 9 distributed in an annular array, and a limiting strip 901 is provided at the central position of the outer surface of each thread sleeve segment 9. The inner surface of the installation groove 3 is equally angled with a limiting groove 301 adapted to the limiting strip 901; further, the three thread sleeve segments 9 of the built-in threaded sleeve 4 are moved to the accurate position in the installation groove 3, and the limiting strip 901 on the thread sleeve segment 9 is snapped into the limiting groove 301 to complete the fixation of the thread sleeve segment 9. While the assembly is more convenient, it also makes the thread sleeve segment 9 not easy to loosen or fall off when replacing the brass kit 6, and the design is more reasonable.
[0033] As a preferred embodiment, the brass kit 6 includes an integrally formed screw part 601 and an installation table 602, and the outer diameter of the screw part 601 is consistent with the inner diameter of the socket 2; further, the screw part 601 is used for threaded connection with the built-in threaded sleeve 4, the installation is more convenient, and it is easy to disassemble, assemble and reuse. The design with consistent inner diameters makes the screw part 601 not easy to shake after installation, and the design is more reasonable.
[0034] As a preferred embodiment, the corrugated section 7 and the installation section 8 are integrally formed, and the outer diameter of the installation section 8 is consistent with the inner diameter of the installation workpiece 5. The installation workpiece 5 is a strong magnetic ring, and the built-in threaded sleeve 4 is magnetic stainless steel; further, the magnetic attraction of the strong magnetic ring can attract the three thread sleeve segments 9 of the built-in threaded sleeve 4 to move them to the accurate position in the installation groove 3, and the assembly is more convenient and labor-saving.
[0035] As a preferred embodiment, a clamping block 902 and a clamping groove 903 adapted to the clamping block 902 are respectively provided on both sides of the thread sleeve segment 9, and the adjacent thread sleeve segments 9 are clamped by the clamping block 902 and the clamping groove 903. The outer diameter of the built-in threaded sleeve 4 in the completely clamped state of the thread sleeve segment 9 is smaller than the inner diameter of the socket 2; further, the clamping design enables the three thread sleeve segments 9 to be connected when the built-in threaded sleeve 4 is reduced to the minimum diameter, which is convenient for the built-in threaded sleeve 4 to be put in, and the design is more reasonable.
[0036] The working process of the present utility model is as follows:
[0037] During use, first, the internal threaded sleeve 4 is retracted to its minimum diameter. At this time, the three threaded sleeve segments 9 are engaged with each other through the locking blocks 902 and the locking grooves 903. The internal threaded sleeve 4 in the retracted state is inserted into the installation groove 3 through the socket 2. Then, an installation workpiece 5 is sleeved outside the installation section 8. By rotating the installation workpiece 5, the magnetic suction force of the installation workpiece 5 can attract the threaded sleeve segments 9 and move them to the accurate positions in the installation groove 3. The limiting strips 901 on the threaded sleeve segments 9 are snapped into the limiting grooves 301 to complete the fixation of the threaded sleeve segments 9. After that, the screw part 601 of the brass kit 6 is inserted into the internal threaded sleeve 4 through the socket 2 for threaded connection. During use, the design of the corrugated section 7 can increase the creepage distance of the insulator. The threaded connection groove 10 opened on the brass kit 6 is used to connect the workpiece that needs to be added.
[0038] Finally, the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. Insulator, including a ceramic substrate (1), characterized in that: The ceramic matrix (1) includes a central corrugated section (7) and mounting sections (8) provided at both ends of the corrugated section (7). An installation groove (3) is formed at one end of the mounting section (8) close to the corrugated section (7). A socket (2) is provided at one end of the mounting section (8) far from the corrugated section (7). An installation workpiece (5) is sleeved outside the mounting section (8). An internal threaded sleeve (4) is installed in each of the installation grooves (3), and a brass kit (6) is threadedly connected in each of the internal threaded sleeves (4). A threaded connection groove (10) is formed at the central position of one end of the brass kit (6) far from the corrugated section (7), and the brass kits (6) penetrate through the sockets (2).
2. The insulator according to claim 1, characterized in that: The inner diameter of the socket (2) is smaller than the inner diameter of the installation groove (3), and the socket (2) and the installation groove (3) are of a connected design.
3. The insulator according to claim 1, wherein: The inner surface of the internal threaded sleeve (4) is provided with an internal thread (401) adapted to the brass kit (6), and the outer wall of the internal threaded sleeve (4) fits against the inner wall of the installation groove (3).
4. The insulator according to claim 1, characterized in that: Each of the internal threaded sleeves (4) is composed of three thread sleeve segments (9) distributed in an annular array. A limiting strip (901) is provided at the central position of the outer surface of each thread sleeve segment (9). Limiting grooves (301) adapted to the limiting strips (901) are equally angled on the inner surface of the installation groove (3).
5. The insulator according to claim 1, characterized in that: The brass kit (6) includes an integrally formed screw part (601) and a mounting table (602), and the outer diameter of the screw part (601) matches the inner diameter of the socket (2).
6. The insulator according to claim 1, characterized in that: The corrugated section (7) and the mounting section (8) are of an integrally formed design, and the outer diameter of the mounting section (8) matches the inner diameter of the installation workpiece (5). The installation workpiece (5) is a strong magnetic ring, and the internal threaded sleeve (4) is magnetic stainless steel.
7. The insulator according to claim 4, characterized in that: A clamping block (902) and a clamping groove (903) adapted to the clamping block (902) are respectively provided on both sides of the thread sleeve segment (9). Adjacent thread sleeve segments (9) are clamped by the clamping block (902) and the clamping groove (903). The outer diameter of the internal threaded sleeve (4) in a completely clamped state of the thread sleeve segments (9) is smaller than the inner diameter of the socket (2).
Citation Information
Patent Citations
Indoor high-voltage insulator
CN220774046U