High-speed seat plate machine
By using a single drive structure in the seat machine to drive multiple workstations simultaneously, the problems of complex equipment structure and high maintenance difficulty are solved, and cost reduction and stability improvement are achieved.
Patent Information
- Application Number
- CN202422162804.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-03
AI Technical Summary
Due to multiple drive structures, the equipment structure of the existing seat plate machine has a complexity, high failure rate, and high maintenance difficulty, which affects the rapid adjustment of the production line and maintenance costs.
A single drive structure is used to drive multiple workstations at the same time, and the drive structure is optimized through the step-up platform and the step-up plate, reducing the number of equipment drive structures, and improving the synchronization rate and stability of the production line.
It reduces the production line manufacturing cost, facilitates post-maintenance, and improves the operating stability and production efficiency of the production line.
Smart Images

Figure CN223140590U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitor production equipment, in particular to a high-speed seat plate machine. Background Art
[0002] Capacitors are a common electronic component. During the production process, they need to go through the following steps: bare product loading, polarity detection, first angle cutting, lead flattening, seat plate, second angle cutting, printing, testing, packaging, etc. With the development of electronic technology, fully automatic seat plate machines have emerged. Seat plate machines are an automated equipment used in the production of electrolytic capacitors. They can realize the automatic loading, testing, cutting and other processes of capacitor components. Seat plate machines are designed to improve the efficiency and quality of capacitor production, reduce manual operations, and ensure product consistency.
[0003] CN202410237116.0 discloses a fully automatic seat plate machine, including a seat plate machine body and a material moving mechanism installed on the frame of the seat plate machine body, the material moving mechanism is used to drive the material to move from the side close to the assembly structure of the seat plate machine to the direction close to the detection structure of the seat plate machine body, the material moving mechanism includes a supporting pallet, a pushing plate and a driving mechanism, the supporting pallet is horizontally arranged for placing materials, the pushing plate can slide in a direction perpendicular to the conveying direction and in a direction parallel to the conveying direction, a receiving groove is provided on the pushing plate, the driving mechanism is used to drive the pushing plate to slide along a square track, when the pushing plate moves in a direction perpendicular to the conveying direction toward the direction close to the supporting pallet, the material can enter the receiving groove.
[0004] In order to meet the action requirements of different processes, existing seat plate machines are often equipped with multiple drive structures, which leads to complex equipment structure and high failure rate. In addition, the equipment needs to debug multiple drive structures, which makes equipment maintenance difficult, is not conducive to rapid adjustment of the production line into production, and has high subsequent maintenance costs. Utility Model Content
[0005] The utility model aims to at least solve the technical problem existing in the prior art that "in order to meet the action requirements of different processes, the seat plate machine is often provided with multiple drive structures, resulting in a complex equipment structure, a high failure rate, and the equipment needs to debug multiple drive structures, which is difficult to maintain, not conducive to the rapid adjustment of the production line into production, and the subsequent maintenance cost is high." To this end, the utility model proposes a high-speed seat plate machine, which optimizes the number of drive structures, adopts a single drive structure to drive multiple stations to work at the same time, reduces the number of drive structures, reduces the manufacturing cost of the production line, improves the operation stability, and facilitates subsequent maintenance.
[0006] According to some embodiments of the utility model, the high-speed seat plate machine includes a disc assembly mechanism, a crawler mechanism, a disc testing mechanism, a carrier belt conveying mechanism and a finished product receiving mechanism arranged in sequence;
[0007] On one side of the disc assembly mechanism, a bare product feeding mechanism and a seat plate feeding mechanism are provided, and a tape placing mechanism is provided on one side of the tape conveying mechanism;
[0008] Among them, the disc assembly mechanism includes: a disc assembly table, around the periphery of which a plurality of workpiece clamping parts are arranged at equal intervals, and the disc assembly table drives the workpiece clamping parts to rotate; a lifting and pressing table, coaxially arranged with the disc assembly table, located above the workpiece clamping parts and lifting along the axial direction of the disc assembly table, and the lifting and pressing table is used to control the work of all the workpiece clamping parts simultaneously; a plurality of assembly stations, arranged at equal intervals around the periphery of the disc assembly table, the assembly stations are arranged below the workpiece clamping parts, the lifting and pressing table drives the workpiece clamping parts to approach the assembly stations, and the disc assembly table drives the workpiece clamping parts to flow among the assembly stations; a workpiece discharging part, arranged on one side of the disc assembly table, above the workpiece clamping parts, and when the workpiece clamping parts flow to the position of the discharging conveyor belt, the workpiece discharging part drives the workpiece clamping parts to discharge.
[0009] The disc testing mechanism includes: a disc testing table, around the periphery of which a plurality of workpiece testing clamping parts are arranged at equal intervals, and the disc testing table rotates with the axis as the rotation center; an annular testing table, coaxially arranged with the disc testing table and capable of being lifted and arranged below the workpiece testing clamping parts, on which a plurality of groups of workpiece testing parts are arranged at equal intervals, and the setting interval between adjacent workpiece testing parts is equal to the setting interval between adjacent workpiece clamping parts; a lifting and pressing disc, coaxially arranged with the disc testing table and capable of lifting along the axis direction, and a plurality of driving pressing blocks are arranged on the periphery of the lifting and pressing disc, and the driving pressing blocks extend above the workpiece testing clamping parts, and when the lifting and pressing disc descends, it can drive a plurality of groups of workpiece testing clamping parts to press down simultaneously; a clamping driving structure, arranged on one side of the driving pressing block and above the workpiece testing clamping parts, and used to drive the workpiece testing clamping parts to load and unload workpieces.
[0010] According to some embodiments of the present invention, the assembly stations are sequentially provided with a disc entering station, a first lead separating station, a flattening station, a seat plate entering station, a second lead separating station, a first seat plate shaping station, a second seat plate shaping station, a testing station, a lead cutting station, a first lead shape detection station, a second lead shape detection station, a discharging station, a capacity defective discharging station and a lead shape defective discharging station;
[0011] Among them, the workpiece discharging part is located above the discharging station, the capacity defective discharging station and the lead shape defective discharging station, and the workpiece discharging part is used to drive the workpiece clamping parts of the three stations to work simultaneously.
[0012] The bare product feeding mechanism is docked with the disk loading station, the seat plate feeding mechanism is docked with the seat plate loading station, and one end of the track mechanism is docked with the unloading station.
[0013] According to some embodiments of the present invention, finger pressing blocks are arranged on the periphery of the lifting and pressing table. The finger pressing blocks extend from the periphery of the lifting and pressing table to one side of the workpiece clamping part. A limiting block is arranged at the end of the finger pressing block, and a limiting groove is arranged on the limiting block. The pushing block of the workpiece clamping part is located in the limiting groove. When the finger pressing block presses down, the limiting block pushes the workpiece clamping part to press down.
[0014] According to some embodiments of the present invention, a buffer slider group is arranged on the finger pressing block above the assembly station where the workpiece contacts the station. The buffer slider group replaces the limiting block and is connected to the pushing block of the workpiece clamping part.
[0015] According to some embodiments of the present invention, the workpiece unloading part includes an arc-shaped pressing plate and a pressing plate driving component. The push rod of the pressing plate driving component is connected to the arc-shaped pressing plate. The arc-shaped pressing plate is located above the unloading station, the defective product discharging station with insufficient capacity, and the defective product discharging station with abnormal foot shape. The pressing plate driving component is used to drive the arc-shaped pressing plate to press down three groups of the workpiece clamping parts at the same time so that the workpieces of the workpiece clamping parts fall into the designated stations.
[0016] According to some embodiments of the present invention, the track mechanism includes a machine base, and the machine base extends to the disk assembly mechanism and the disk testing mechanism; it further includes:
[0017] Two sprockets are rotatably arranged at both ends of the machine base, and a chain is sleeved on the two sprockets to form a circulating chain belt;
[0018] Track station dies are arranged on the chain. The track station dies include a first station die and a second station die, and the first station die and the second station die are arranged in an alternating manner;
[0019] A transmission mechanism is arranged on one side of the machine base. The transmission mechanism is respectively in transmission connection with the two sprockets, and the transmission mechanism is in transmission connection with a driving mechanism;
[0020] Wherein, a first loading position is arranged on the end face of the first station die, a second loading position is arranged on the end face of the second station die, and the chain moves a distance of two station dies each time.
[0021] According to some embodiments of the present utility model, positioning grooves are provided on the crawler station die, at least two groups of positioning components are provided on one side of the machine base, the positioning components are used to be inserted into the positioning grooves to position the position of the crawler station die, and an embossing mechanism is provided on one side of the crawler station die, and the embossing mechanism is used to perform surface printing on the products in the crawler station die;
[0022] The positioning component includes a slider structure and a positioning pin. The slider structure vertically moves up and down on the transport surface. The slider structure extends above the positioning groove and is connected to the positioning pin. The positioning pin is inserted into the positioning groove through the slider structure.
[0023] According to some embodiments of the present utility model, a loading station, a defective product discharging station, and a tape loading station are provided on the periphery of the disc test bench. The workpiece test clamping part circulates in the loading station, the workpiece test part, the defective product discharging station, and the tape loading station in sequence; the driving pressing block is arranged corresponding to the positions of the loading station, the defective product discharging station, and the tape loading station.
[0024] According to some embodiments of the present utility model, the annular test bench is in a semi-circular ring shape. The workpiece test part is provided with a capacity test station, a charging test station, a short-circuit test station, and a discharging test station. At least two groups of charging test stations are provided to fully charge the workpiece.
[0025] According to some embodiments of the present utility model, the workpiece test clamping part includes a clamp seat and a sliding seat. The clamp seat is fixedly connected to the disc test bench. The sliding seat is slidably connected in the clamp seat. A return compression spring is arranged between the sliding seat and the clamp seat;
[0026] Three groups of the driving pressing blocks are arranged on the lifting pressing disc. The driving pressing blocks extend from the edge of the lifting pressing disc to the sliding seat corresponding to the workpiece test clamping part; when the lifting pressing disc presses down, the three groups of driving pressing blocks simultaneously drive the workpiece test clamping parts at corresponding positions to press down; when the lifting pressing disc resets, the return compression spring drives the sliding seat to reset.
[0027] The high-speed seat plate machine according to some embodiments of the present utility model has at least the following beneficial effects: The disc assembly mechanism and the disc test mechanism respectively drive multiple stations to work synchronously through the lifting pressing table and the lifting pressing disc, which can improve the synchronous rate of the production line while reducing the number of driving structures of the equipment, optimizing the driving structure, enhancing the stability of the production line, reducing the manufacturing cost, and facilitating later maintenance.
[0028] The additional aspects and advantages of the present utility model will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present utility model. Brief Description of the Drawings
[0029] The above and / or additional aspects and advantages of the present utility model will become apparent and be readily understood from the description of the embodiments in conjunction with the following drawings, wherein:
[0030] Figure 1 is a perspective view of the high-speed seat plate machine according to an embodiment of the present utility model;
[0031] Figure 2 is a layout view of the high-speed seat plate machine according to an embodiment of the present utility model;
[0032] Figure 3 is a perspective view of the disc assembly mechanism according to an embodiment of the present utility model;
[0033] Figure 4 is a top view of the disc assembly mechanism according to an embodiment of the present utility model;
[0034] Figure 5 is a schematic view of the finger pressing block, limit block and buffer slider group according to an embodiment of the present utility model;
[0035] Figure 6 is the workpiece clamping part of the disc assembly mechanism according to an embodiment of the present utility model;
[0036] Figure 7 is a schematic view of the stamping mechanism according to an embodiment of the present utility model;
[0037] Figure 8 is a perspective view of the track mechanism according to an embodiment of the present utility model;
[0038] Figure 9 is a partial side view of the track mechanism according to an embodiment of the present utility model;
[0039] Figure 10 is a partial schematic view of the track mechanism according to an embodiment of the present utility model;
[0040] Figure 11 is a schematic view of the chain of the track mechanism according to an embodiment of the present utility model;
[0041] Figure 12 is a perspective view of the disc testing mechanism according to an embodiment of the present utility model;
[0042] Figure 13 is a top view of the disc testing mechanism according to an embodiment of the present utility model;
[0043] Figure 14 is a schematic view of the lifting pressure plate of the disc testing mechanism according to an embodiment of the present utility model;
[0044] Figure 15 is a schematic view of the clamping drive structure of the disc testing mechanism according to an embodiment of the present utility model;
[0045] Figure 16 Schematic diagram of the workpiece clamping part of the disc testing mechanism according to an embodiment of the present invention;
[0046] Figure 17 Schematic diagram of the annular testing table of the disc testing mechanism according to an embodiment of the present invention.
[0047] Reference numerals:
[0048] Disc assembly mechanism 100, disc assembly table 110, workpiece clamping part 120, finger assembly 121, sliding assembly 122, push block 123, return spring 124, lifting and pressing table 130, finger pressing block 131, limit block 132, limit groove 133, buffer slider group 134, positioning shaft 135, positioning seat 136, assembly station 140, workpiece blanking part 150, arc-shaped pressing plate 151, pressing plate driving assembly 152,
[0049] Track mechanism 200, machine base 210, protective cover 211, sprocket 220, chain 221, mounting seat 222, track station die 230, positioning groove 231, mounting hole 232, first station die 233, first loading position 234, second station die 235, second loading position 236, positioning assembly 240, slider structure 241, positioning pin 242, transmission mechanism 250, transmission shaft 251, transition shaft 252, bevel gear 253,
[0050] Disc testing mechanism 300, loading station 301, defective product discharging station 302, tape loading station 303, disc testing table 310, workpiece testing clamping part 320, clamp seat 321, sliding seat 322, return compression spring 323, clamp arm 324, opening and closing pressure rod 325, unloading part 326, annular testing table 330, workpiece testing part 331, capacity testing station 331a, charging testing station 331b, short circuit testing station 331c, discharging testing station 331d, lifting and pressing disc 340, driving pressing block 341, positioning rod 142, guiding column 350, clamping driving structure 360, mounting base 370,
[0051] Tape conveying mechanism 400, finished product collecting mechanism 500, bare product feeding mechanism 600, seat plate feeding mechanism 700, tape placing mechanism 800, stamping mechanism 900, inkjet printing structure 910. Detailed implementation manners
[0052] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions from beginning to end. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention and should not be construed as a limitation to the present invention.
[0053] In the description of the present utility model, it should be understood that for the orientation description, such as the orientation or positional relationship indicated by up, down, front, back, left, right, top, bottom, etc., it is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.
[0054] In the description of the present utility model, the meaning of several is one or more, the meaning of multiple is more than two, and understandings such as greater than, less than, exceeding, etc. do not include the present number, and understandings such as above, below, within, etc. include the present number. If there is a description of first and second, it is only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.
[0055] In the description of the present utility model, unless otherwise clearly defined, words such as setting, installing, connecting, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present utility model in combination with the specific content of the technical solution.
[0056] Next, refer to Figures 1-17 Describe a high-speed seat plate machine according to an embodiment of the present utility model.
[0057] As Figures 1-17 shown, the high-speed seat plate machine includes a disk assembly mechanism 100, a crawler mechanism 200, a disk testing mechanism 300, a carrier tape conveying mechanism 400, and a finished product collecting mechanism 500 arranged in sequence.
[0058] On one side of the disk assembly mechanism 100, a bare product feeding mechanism 600 and a seat plate feeding mechanism 700 are provided. On one side of the carrier tape conveying mechanism 400, a carrier tape placing mechanism 800 is provided. The main improvement points in this embodiment are the disk assembly mechanism 100 and the disk testing mechanism 300. The carrier tape conveying mechanism 400, the finished product collecting mechanism 500, the bare product feeding mechanism 600, and the seat plate feeding mechanism 700 are all technical solutions well-known to those skilled in the art and will not be described in detail in this embodiment. The bare product feeding mechanism 600 and the seat plate feeding mechanism 700 are respectively arranged on the periphery of the disk assembly mechanism 100 and are used to convey the bare capacitors and capacitor seat plates to the feeding position of the disk assembly mechanism 100 for feeding.
[0059] Among them, the disc assembly mechanism 100 includes: a disc assembly table 110, around the periphery of which a plurality of workpiece clamping parts 120 are arranged at equal intervals in a circumferential manner, and the disc assembly table 110 drives the workpiece clamping parts 120 to rotate; a lifting and pressing table 130, which is coaxially arranged with the disc assembly table 110, is located above the workpiece clamping parts 120 and moves up and down along the axial direction of the disc assembly table 110, and the lifting and pressing table 130 is used to control the operation of all the workpiece clamping parts 120 simultaneously; a plurality of assembly stations 140, which are arranged at equal intervals around the periphery of the disc assembly table 110, and the assembly stations 140 are arranged below the workpiece clamping parts 120, the lifting and pressing table 130 drives the workpiece clamping parts 120 to approach the assembly stations 140, and the disc assembly table 110 drives the workpiece clamping parts 120 to flow between the respective assembly stations 140; a workpiece blanking part 150, which is arranged on one side of the disc assembly table 110 and is located above the workpiece clamping parts 120, and when the workpiece clamping parts 120 flow to the position of the blanking conveyor belt, the workpiece blanking part 150 drives the workpiece clamping parts 120 to unload the workpieces.
[0060] Specifically, a plurality of workpiece clamping parts 120 are arranged at equal intervals around the periphery of the disc assembly table 110, and the disc assembly table 110 drives the workpiece clamping parts 120 to rotate, and the number of the workpiece clamping parts 120 is adjusted according to the number of the assembly stations 140. The lifting and pressing table 130 is coaxially arranged with the disc assembly table 110, is located above the workpiece clamping parts 120 and moves up and down along the axial direction of the disc assembly table 110, and the lifting and pressing table 130 is used to control the operation of all the workpiece clamping parts 120 simultaneously. Specifically, every time the disc assembly table 110 rotates one station, the lifting and pressing table 130 presses down to make the workpiece clamping parts 120 at the corresponding station synchronously press down and approach the assembly station 140. Every time the lifting and pressing table 130 acts, the products on each workpiece clamping part 120 are processed correspondingly once, and multiple stations are processed simultaneously through a single driving structure.
[0061] Compared with the processing of multiple stations corresponding to multiple driving structures in the existing structure, the seat plate assembly mechanism of the present utility model adopts a single driving structure to drive the processing of multiple workpiece clamping parts 120 simultaneously, ensuring the synchronism of the actions of the production line and improving the production efficiency. And the single driving structure can achieve the effect of optimizing the structure, and the working stability of the single driving structure is better, effectively reducing the failure rate of components.
[0062] A plurality of assembly stations 140 are arranged at equal intervals around the periphery of the disc assembly table 110. The assembly stations 140 are arranged below the workpiece clamping part 120. The lifting and pressing table 130 drives the workpiece clamping part 120 to approach the assembly station 140, and the disc assembly table 110 drives the workpiece clamping part 120 to flow between the assembly stations 140. The number of workpiece clamping parts 120 is not less than the number of assembly stations 140. Each time the workpiece clamping part 120 flows through a process, the workpiece clamping part 120 flows a certain distance. When no assembly station 140 needs to be arranged at the corresponding position, the corresponding position is left empty, that is, no station structure is arranged below the workpiece clamping part 120. Ensure the normal flow of the workpiece clamping part 120. The workpiece unloading part 150 is arranged on one side of the disc assembly table 110 and above the workpiece clamping part 120. When the workpiece clamping part 120 flows to the position of the unloading conveyor belt, the workpiece unloading part 150 drives the workpiece clamping part 120 to unload the workpiece. Specifically, the workpiece unloading part 150 is arranged on the end assembly station 140 of the disc assembly table 110, and can control the workpiece clamping part 120 at the corresponding assembly station 140 to unload the workpiece onto the conveyor belt or put the defective products into the corresponding area.
[0063] The disc testing mechanism 300 includes: a disc testing table 310, a plurality of workpiece testing clamping parts 320 are arranged at equal intervals on the periphery of the disc testing table 310, and the disc testing table 310 rotates self - centeringly with the axis as the rotation center; a ring - shaped testing table 330, which is coaxially arranged with the disc testing table 310 and can be lifted and arranged below the workpiece testing clamping parts 320. A plurality of groups of workpiece testing parts 331 are arranged at equal intervals on the ring - shaped testing table 330, and the setting interval between adjacent workpiece testing parts 331 is equal to the setting interval between adjacent workpiece clamps; a lifting and pressing disc 340, which is coaxially arranged with the disc testing table 310 and can be lifted along the axis direction. A plurality of driving pressing blocks 341 are arranged on the periphery of the lifting and pressing disc 340, and the driving pressing blocks 341 extend above the workpiece testing clamping parts 320. When the lifting and pressing disc 340 descends, it can simultaneously drive a plurality of groups of workpiece testing clamping parts 320 to press down; a clamping driving structure 360, which is arranged on one side of the driving pressing block 341 and above the workpiece testing clamping parts 320, and is used to drive the workpiece testing clamping parts 320 to load and unload workpieces.
[0064] Specifically, the disc testing mechanism 300 of the seat - plate machine includes a disc testing table 310, a ring - shaped testing table 330, a lifting and pressing disc 340 and a clamping driving structure 360. A plurality of workpiece testing clamping parts 320 are arranged at equal intervals on the periphery of the disc testing table 310, and the disc testing table 310 rotates self - centeringly with the axis as the rotation center. The structures of the workpiece testing clamping parts 320 on the disc testing table 310 are equal and arranged at equal intervals, forming a rotating disc. The workpiece testing clamping parts 320 on the disc rotate circularly under the driving of self - rotation and pass through different stations.
[0065] The annular test bench 330 is coaxially arranged with the disc test bench 310 and can be lifted and lowered below the workpiece test clamping part 320. Multiple groups of workpiece test parts 331 are equidistantly arranged on the annular test bench 330, and the setting distance between adjacent workpiece test parts 331 is equal to the setting distance between adjacent workpiece clamps. Specifically, the annular test bench 330 moves synchronously with the disc test bench 310 on one side of the disc test bench 310. When the disc test bench 310 moves once, the annular test bench 330 lifts and lowers once, so as to perform performance tests on the workpieces on the workpiece test clamping part 320.
[0066] The workpiece test clamping part 320 on the disc test bench 310 sequentially passes through the workpiece test parts 331 on the annular test bench 330, and the distance between adjacent workpiece test parts 331 is equal to the distance between adjacent workpiece test clamping parts 320. Every time the disc test bench 310 makes a movement, the workpiece test clamping part 320 flows from the corresponding workpiece test part 331 to the next workpiece test part 331, and the corresponding workpiece test part 331 rises to dock with the workpiece for performance testing and then descends to reset.
[0067] The lifting pressure plate 340 is coaxially arranged with the disc test bench 310 and can be lifted and lowered along the axial direction. A plurality of driving pressure blocks 341 are arranged on the periphery of the lifting pressure plate 340, and the driving pressure blocks 341 extend above the workpiece test clamping part 320. When the lifting pressure plate 340 descends, it can drive multiple groups of workpiece test clamping parts 320 to press down simultaneously. Specifically, when the disc test bench 310 rotates, it can only drive the workpiece test clamping part 320 to rotate above the corresponding working position. In order to make the workpiece test clamping part 320 descend to a position close to the working position, the lifting pressure plate 340 needs to drive the workpiece test clamping part 320 to descend to the corresponding working position.
[0068] The clamping driving structure 360 is arranged on one side of the driving pressure block 341 and above the workpiece test clamping part 320, and is used to drive the workpiece test clamping part 320 to load and unload workpieces. Each group of driving pressure blocks 341 is equipped with a group of clamping driving structures 360. When the driving pressure block 341 makes the workpiece test clamping part 320 approach the working position, the clamping driving structure 360 can control the opening and closing of the workpiece test clamping part 320 to grab or release the workpiece.
[0069] Among them, a loading station 301, a defective product discharging station 302 and a tape loading station 303 are arranged on the periphery of the disc test bench 310, and the workpiece test clamping part 320 sequentially flows through the loading station 301, the workpiece test part 331, the defective product discharging station 302 and the tape loading station 303. The driving pressure blocks 341 are arranged corresponding to the positions of the loading station 301, the defective product discharging station 302 and the tape loading station 303.
[0070] In this embodiment, the three workstations that the workpiece test clamping part 320 needs to actively press down and approach are the loading workstation 301, the defective product discharging workstation 302, and the tape loading workstation 303 respectively. The workstation of the workpiece test part 331 is actively approached by the annular test bench 330.
[0071] The lifting and pressing plate 340 is used to press down multiple workpiece test clamping parts 320 simultaneously. Compared with the existing independent drive structure, the overall number of components of the test mechanism of the present utility model is less, and the working reliability is more stable, and the subsequent maintenance of the mechanism is more convenient. The cooperation of the annular test bench 330 and the disc test bench 310 can effectively solve the problem that the charging time of capacitive workpieces is short, which affects the accuracy of performance testing. On the premise of maintaining the working speed of the test mechanism, the charging times of capacitive workpieces are increased to achieve the effect of full charge. And the number of workpiece test parts 331 on the annular test bench 330 can be adjusted according to actual test requirements. The staff only needs to install the workpiece test parts 331 with corresponding test functions on the annular test bench 330. Simplify the overall structure of the disc test mechanism 300, improve the overall maintainability and improve the detection accuracy.
[0072] In some embodiments of the present utility model, such as Figures 1-4 shown, the assembly workstation 140 is successively provided with a tray loading workstation, a first lead separating workstation, a flattening workstation, a seat board inserting workstation, a second lead separating workstation, a first seat board shaping workstation, a second seat board shaping workstation, a testing workstation, a lead cutting workstation, a first lead shape detecting workstation, a second lead shape detecting workstation, a blanking workstation, a capacity defective product discharging workstation, and a lead shape defective product discharging workstation.
[0073] Among them, the workpiece blanking part 150 is located above the blanking workstation, the capacity defective product discharging workstation, and the lead shape defective product discharging workstation. The workpiece blanking part 150 is used to drive the workpiece clamping parts 120 at the three workstations to work simultaneously; the bare product feeding mechanism 600 is docked with the tray loading workstation, the seat board feeding mechanism 700 is docked with the seat board inserting workstation, and one end of the track mechanism 200 is docked with the blanking workstation.
[0074] Specifically, the workpiece blanking part 150 is located above the blanking workstation, the capacity defective product discharging workstation, and the lead shape defective product discharging workstation. The workpiece blanking part 150 is used to drive the workpiece clamping parts 120 at the three workstations to work simultaneously.
[0075] In this embodiment, the above-mentioned assembly workstations 140 are all separately arranged on the periphery of the disc assembly table 110, and the assembly workstations 140 are all technical solutions well-known to those skilled in the art, and will not be described in detail in this embodiment. The modular independent setting of the assembly workstations 140 can reduce the subsequent maintenance procedures and the maintenance cost, and only the damaged assembly workstation 140 module needs to be replaced.
[0076] In some embodiments of the present utility model, such as Figure 3 andFigure 6 As shown in the figure, finger pressing blocks 131 are arranged on the periphery of the step-up and step-down table 130. The finger pressing blocks 131 extend from the periphery of the step-up and step-down table 130 to one side of the workpiece clamping part 120. A limiting block 132 is arranged at the end of the finger pressing block 131, and a limiting groove 133 is arranged on the limiting block 132. The pushing block 123 of the workpiece clamping part 120 is located in the limiting groove 133. When the finger pressing block 131 is pressed down, the limiting block 132 pushes the workpiece clamping part 120 down.
[0077] Specifically, the finger pressing blocks 131 are arranged at equal intervals on the periphery of the step-up and step-down table 130, and the distance between adjacent finger pressing blocks 131 is equal to the distance between adjacent workpiece clamping parts 120. The length of the finger pressing block 131 is adjusted according to the position of the assembly station 140. The distance from the edge of the step-up and step-down table 130 to the assembly station 140 is the length of the finger pressing block 131, ensuring that the finger pressing block 131 can push the workpiece clamping part 120 closer to the assembly station 140 during the pressing process.
[0078] In some embodiments of the present invention, as Figure 3 and Figure 5 shown, a buffer slider group 134 is arranged on the finger pressing block 131 above the assembly station 140 where the workpiece contacts the station. The buffer slider group 134 replaces the limiting block 132 and is connected to the pushing block 123 of the workpiece clamping part 120.
[0079] Specifically, when the product of the finger pressing block 131 corresponding to the workpiece clamping part 120 needs to contact the assembly station 140 for processing, in order to avoid damage to the product caused by impact when the product abuts against the assembly station 140, a buffer module group is used to replace the limiting block 132. The difference between the buffer module and the limiting block 132 is that both form a limiting groove 133, and the top of the limiting groove 133 of the buffer module is an elastic buffer structure, and the elastic buffer structure can adopt elastic rubber or a buffer cylinder. When the limiting groove 133 pushes the pushing block 123 down to the position, the pushing block 123 contacts the top of the limiting groove 133 of the buffer module. At this time, the top of the limiting groove 133 of the buffer module can generate a certain amount of deformation or displacement, so that a buffering effect can be achieved between the top of the limiting groove 133 and the pushing block 123, reducing the impact force on the product.
[0080] In some embodiments of the present invention, as Figure 3 and Figure 4 shown, the workpiece discharging part 150 includes an arc-shaped pressing plate 151 and a pressing plate driving component 152. The push rod of the pressing plate driving component 152 is connected to the arc-shaped pressing plate 151. The arc-shaped pressing plate 151 is located above the discharging station, the capacity defective discharging station and the foot-shaped defective discharging station. The pressing plate driving component 152 is used to drive the arc-shaped pressing plate 151 to press down three groups of workpiece clamping parts 120 at the same time so that the workpieces of the workpiece clamping parts 120 fall into the designated stations.
[0081] In some embodiments of the present utility model, such as Figure 3 and Figure 4 shown, a positioning shaft 135 is provided on one side of the step-up and step-down table 130. The positioning shaft 135 and the step-up and step-down table 130 are connected through a positioning seat 136. One end of the positioning seat 136 is fixedly connected to the step-up and step-down table 130, and the other end is sleeved on the positioning shaft 135. The positioning seat 136 is used to guide the lifting of the step-up and step-down table 130.
[0082] Specifically, the positioning shaft 135 is fixedly installed on the frame, the positioning seat 136 is slidably sleeved on the positioning shaft 135, and the positioning seat 136 is fixedly connected to the step-up and step-down table 130. The cooperation between the positioning shaft 135 and the positioning seat 136 can limit the horizontal position of the step-up and step-down table 130, avoiding the horizontal displacement of the step-up and step-down table 130 from affecting the alignment of the product with the assembly station 140.
[0083] In some embodiments of the present utility model, such as Figure 5 and Figure 6 shown, the workpiece clamping portion 120 includes a finger assembly 121 and a sliding assembly 122. The slide base 322 of the sliding assembly 122 is connected to the disk assembly table 110, the slider of the sliding assembly 122 is connected to the finger assembly 121, a push block 123 is disposed on the top of the slider of the sliding assembly 122, and the finger pressing block 131 pushes the finger assembly 121 to press down through the push block 123. Specifically, the finger assembly 121 is a well-known technical solution to those skilled in the art and will not be described in detail in this embodiment.
[0084] Furthermore, a return spring 124 is disposed between the slider and the slide base 322 of the sliding assembly 122. The return spring 124 is used to reset the position of the finger assembly 121 and reset the workpiece clamping portion 120 after pressing down.
[0085] In some embodiments of the present utility model, such as Figure 1 , Figure 2 , Figures 8-11 shown, the crawler mechanism 200 includes a machine base 210, and the machine base 210 extends to the disk assembly mechanism 100 and the disk testing mechanism 300. It further includes two sprockets 220 rotatably disposed at both ends of the machine base 210, and a chain 221 is sleeved on the two sprockets 220 to form a circulating chain belt. A crawler station die 230 is disposed on the chain 221. The crawler station die 230 includes a first station die 233 and a second station die 235, and the first station die 233 and the second station die 235 are arranged staggeredly. A transmission mechanism 250 is disposed on one side of the machine base 210. The transmission mechanism 250 is respectively in transmission connection with the two sprockets 220, and the transmission mechanism 250 is in transmission connection with a driving mechanism. Among them, a first loading position 234 is disposed on the end face of the first station die 233, a second loading position 236 is disposed on the end face of the second station die 235, and the chain 221 moves a distance of two station dies each time.
[0086] Specifically, two sprockets 220 are arranged at both ends of the machine base 210, and the chain 221 is sleeved on the two sprockets 220 to form a circulating chain belt, and the area corresponding to the chain belt and the top end surface of the machine base 210 is the conveying surface. The crawler station mold 230 is arranged on the chain 221. The crawler station mold 230, as a loading unit of the chain 221, includes a first station mold 233 and a second station mold 235. The first station mold 233 and the second station mold 235 are respectively used to load products of different specifications, so that the seat plate machine crawler mechanism 200 of the production line can be used for loading two products at the same time. When the production line needs to detect different products, the production line does not need to stop, and only needs to adjust the circulation speed of the seat plate machine crawler mechanism 200, so that the corresponding crawler station mold 230 is aligned with the detection mechanism and the loading and unloading mechanism to quickly complete the adjustment and debugging process. The whole process is efficient and fast, saving a lot of time compared with the existing conveyor belt structure, thereby improving production efficiency.
[0087] The structures of the first loading position 234 and the second loading position 236 are customized according to products of different specifications, and the specific structure of the loading position is not described in this embodiment. It should be understood that, without departing from the basic concept of the utility model, the loading position structures on different types of station molds are different, and each loading position corresponds to a product of a specification.
[0088] The transmission mechanism 250 is arranged on one side of the machine base 210, and the transmission mechanism 250 is respectively connected to the two sprockets 220, and the transmission mechanism 250 is connected to a driving mechanism (not shown in the drawings). The transmission mechanism 250 is used to make the two sprockets 220 rotate synchronously to ensure that the flow rate of the crawler station mold 230 is stable and consistent. The crawler mechanism 200 of the seat plate machine of the utility model has two specifications of station molds, which can meet the needs of loading different products on the production line. When changing products, there is no need to stop the machine for adjustment, which saves equipment debugging time and greatly improves production efficiency.
[0089] In some embodiments of the present invention, Figures 7-10 As shown, a positioning groove 231 is provided on the track station mold 230, and at least two groups of positioning components 240 are provided on one side of the machine base 210. The positioning components 240 are used to plug into the positioning groove 231 to position the track station mold 230. A printing mechanism 900 is provided on one side of the track station mold 230, and the printing mechanism 900 is used to perform surface printing on the product in the track station mold 230.
[0090] The positioning assembly 240 includes a slider structure 241 and a positioning pin 242 . The slider structure 241 is lifted and lowered vertically on the transport surface. The slider structure 241 extends above the positioning slot 231 and is connected to the positioning pin 242 . The positioning pin 242 is plugged into the positioning slot 231 through the slider structure 241 .
[0091] Specifically, each time the crawler station mold 230 moves a station, the detection mechanism or processing mechanism corresponding to the station needs to process and detect the product. In order to improve the quality of product processing, each time the crawler station mold 230 moves a station, the positioning components 240 on both sides of the machine base 210 will be pressed down into the positioning groove 231 on the crawler station mold 230, thereby fixing the position of the conveyor belt. In this embodiment, the positioning components 240 are provided with three groups, which are respectively arranged on both sides and the middle of the conveying area to better fix the position of the crawler station mold 230. The slider structure 241 can drive the positioning pin 242 to approach or move away from the positioning groove 231 of the crawler station mold 230. The positioning pin 242 is plugged into the positioning groove 231 under the drive of the slider structure 241 to complete the positioning of the crawler station mold 230.
[0092] The printing mechanism 900 is located above the crawler mechanism 200. When the workpiece enters the crawler mechanism 200 from the unloading station and flows to the top of the printing mechanism 900, the printing mechanism 900 prints on the surface of the workpiece. The printing mechanism 900 is an independent printing mechanism outside the disc assembly table 110, and prints on the surface of the product during the product transportation process. The printing mechanism 900 adopts an inkjet printing structure 910, which is a technical solution well known to those skilled in the art and will not be described in detail in this embodiment.
[0093] In some embodiments of the present invention, Figure 10 and Figure 11 As shown, the crawler station mold 230 is provided with a mounting hole 232, and the chain 221 is provided with a mounting seat 222 on one side close to the crawler station mold 230, and the mounting hole 232 and the mounting seat 222 are detachably connected by screws.
[0094] Specifically, the chain 221 is extended toward the direction of the crawler station mold 230 and is provided with a mounting seat 222, which is integrally formed with the chain 221, and can ensure the installation accuracy of the crawler station mold 230. The mounting hole 232 of the crawler station mold 230 is threadedly connected to the mounting seat 222 by screws, so that the crawler station mold 230 is fixed on the chain 221. In this embodiment, the mounting hole 232 adopts an open hole structure, and the staff can directly remove the screws in the mounting hole 232 by tools, which is convenient for quickly replacing a damaged crawler station mold 230 or replacing the crawler station mold 230 used for different products at a later time.
[0095] In some embodiments of the present invention, Figure 8 and Figure 10 As shown, the transmission mechanism 250 includes a transmission shaft 251 and a transition shaft 252. The transmission shaft 251 is connected to the sprocket 220. The two transmission shafts 251 are transmission connected through the transition shaft 252. The driving mechanism is transmission connected to any transmission shaft 251 to drive the two transmission shafts 251 to rotate synchronously.
[0096] Specifically, the length of the transition shaft 252 is set according to the distance between the two transmission shafts 251. Connecting the driving mechanism to any one of the transmission shafts 251 can make the other transmission shaft 251 rotate synchronously, thereby realizing the synchronous rotation of the two transmission shafts 251 and improving the rotation stability of the chain 221.
[0097] Further, as Figure 10 shown, the transmission shaft 251 and the transition shaft 252 are connected by a bevel gear 253 for transmission. Specifically, the transmission shaft 251 is provided with a bevel gear 253, and the transition shaft 252 is provided with a bevel gear 253. The bevel gear of the transition shaft 252 meshes with the bevel gear 253 of the transmission shaft 251 for transmission. Both ends of the transition shaft 252 adopt the above-mentioned meshing transmission structure, so that the two transmission shafts 251 realize synchronous rotation through the transition shaft 252.
[0098] Further, the driving mechanism is connected to the transmission shaft 251 through a speed change structure. Specifically, the speed change structure adopts a deceleration structure, that is, the rotation speed from the driving mechanism to the transmission shaft 251 is reduced and the torque is increased. The production rhythm of the seat plate machine track mechanism 200 is adjusted by the speed change structure in cooperation with the driving mechanism. The speed change structure is a well-known technical solution to those skilled in the art and will not be described in detail in this embodiment.
[0099] In some embodiments of the present utility model, as Figures 8-10 shown, the crawler working station die 230 is embedded in the top end face of the machine base 210, and the side plates of the machine base 210 cover the sides of the crawler working station die 230. Specifically, the sides of the machine base 210 can protect the conveyor belt from being knocked and damaged during operation. And the side plates cover the sprockets 220 and the chain 221 in the machine base 210, playing a good dust-proof effect.
[0100] In some embodiments of the present utility model, as Figure 8 shown, protective covers 211 are provided at both ends of the machine base 210, and the protective covers 211 cover the corner areas of the chain 221. Specifically, the protective covers 211 can protect both ends of the conveying surface, reduce the exposed area of the chain 221, and play a protective role for the chain 221.
[0101] In some embodiments of the present utility model, as Figure 2 、 Figures 12-17 shown, a loading station 301, a defective product discharging station 302 and a tape loading station 303 are provided on the periphery of the disk test bench 310. The workpiece test clamping part 320 circulates in the loading station 301, the workpiece test part 331, the defective product discharging station 302 and the tape loading station 303 in sequence; the driving pressing block 341 is arranged corresponding to the positions of the loading station 301, the defective product discharging station 302 and the tape loading station 303.
[0102] In this embodiment, the three workstations that the workpiece test clamping part 320 needs to actively press down and approach are the loading workstation 301, the defective product discharging workstation 302, and the tape loading workstation 303 respectively. The workstation of the workpiece test part 331 is actively approached by the annular test bench 330.
[0103] In some embodiments of the present utility model, such as Figure 2 and Figure 15 shown, the annular test bench 330 is in a semi-circular ring shape. The workpiece test part 331 is provided with a capacity test workstation 331a, a charging test workstation 331b, a short-circuit test workstation 331c, and a discharging test workstation 331d. The charging test workstation 331b is provided with at least two groups for fully charging the workpiece.
[0104] Specifically, the numbers of the capacity test workstation 331a and the charging test workstation 331b are adaptively adjusted according to different situations. It should be understood that without departing from the basic concept of the present utility model, the number of test workstations set can be flexibly changed, and all should be regarded as within the protection scope defined by the present utility model. The defective product discharging workstation 302 is located on one side of the discharging test workstation 331d, and the discharging test workstation 331d is provided with two groups, improving the detection accuracy of the capacitor discharging performance.
[0105] In some embodiments of the present utility model, such as Figure 12 , Figure 13 and Figure 16 shown, the lifting and lowering pressure plate 340 is provided with three groups of driving pressure blocks 341. The driving pressure blocks 341 extend from the edge of the lifting and lowering pressure plate 340 to the slide seat 322 corresponding to the workpiece test clamping part 320. When the lifting and lowering pressure plate 340 presses down, the three groups of driving pressure blocks 341 simultaneously drive the workpiece test clamping part 320 at the corresponding position to press down. When the lifting and lowering pressure plate 340 resets, the return compression spring 323 drives the slide seat 322 to reset.
[0106] Specifically, the number of the driving pressure blocks 341 of the lifting and lowering pressure plate 340 can be adjusted according to the actual situation, facilitating the subsequent rapid adjustment of the layout of the test mechanism to cope with the detection of different products. Only by installing the driving pressure blocks 341 at the corresponding workstations can the workpiece test clamping part 320 at the corresponding workstations be driven to press down.
[0107] Furthermore, as Figure 12 and Figure 13 shown, it includes a guide post 350. The guide post 350 is arranged on one side of the disc test bench 310. The lifting and lowering pressure plate 340 is sleeved with the guide post 350 through a positioning rod 342 arranged. Specifically, the guide post 350 can improve the lifting stability of the lifting and lowering pressure plate 340, so that the operation of the disc test mechanism 300 is more stable.
[0108] In some embodiments of the present utility model, such as Figure 1 ,Figure 2 and Figure 5 As shown in Figure 5 , the workpiece testing clamping part 320 includes a gripper seat 321 and a sliding seat 322. The gripper seat 321 is fixedly connected to the disc testing table 310. The sliding seat 322 is slidably connected within the gripper seat 321. A return compression spring 323 is arranged between the sliding seat 322 and the gripper seat 321, and the return compression spring 323 is used to reset the position of the sliding seat 322.
[0109] Specifically, the gripper seat 321 is fixedly connected to the disc testing table 310. The sliding seat 322 is sleeved on the gripper seat 321 and can move along the extending direction of the gripper seat 321. The return compression spring 323 is sleeved on the sliding seat 322. When the sliding seat 322 is driven by the driving block 341 to move downward within the gripper seat 321, the sliding seat 322 squeezes the return compression spring 323, and at this time the return compression spring 323 is compressed. When the driving block 341 resets, the elastic potential energy of the return compression spring 323 is converted into kinetic energy to drive the sliding seat 322 to reset.
[0110] Furthermore, as shown in Figure 12 and Figure 14 As shown in Figure 14 , the sliding seat 322 is provided with clamping arms 324 arranged oppositely and an opening and closing pressure rod 325 for driving the two clamping arms 324 to open and close. The clamping driving structure 360 pushes the opening and closing pressure rod 325 to make the two clamping arms 324 open and clamp the workpiece.
[0111] Specifically, the clamping arms 324 are arranged on the sliding seat 322. When the sliding seat 322 moves up and down, the clamping arms 324 move up and down synchronously so that the clamping arms 324 approach the workpiece. The opening and closing pressure rod 325 is driven independently by the clamping driving structure 360. When the opening and closing pressure rod 325 is pressed down, the opening and closing pressure rod 325 squeezes the two clamping arms 324 to move outward to achieve opening. When the clamping driving structure 360 resets, the opening and closing pressure rod 325 resets through the return spring 124 to make the two clamping arms 324 close to clamp the workpiece. The structure of the opening and closing pressure rod 325 driving the two clamping arms 324 to open and close is a well-known technical solution to those skilled in the art and will not be described in detail in this embodiment.
[0112] Furthermore, as shown in Figure 14 As shown in Figure 14 , the workpiece testing clamping part 320 includes a blanking part 326. The ejector pin of the blanking part 326 is located between the two clamping arms 324. The clamping driving structure 360 drives the blanking part 326 to push the workpiece between the two clamping arms 324 to fall off.
[0113] Specifically, the blanking part 326 is driven by the clamping driving structure 360 and pushed downward to accelerate the workpiece to fall into the designated working position from within the clamping arms 324. The blanking part 326 also uses the return spring 124 to reset. After the clamping driving structure 360 is separated from the blanking part 326, the return spring 124 pushes the blanking part 326 to reset.
[0114] In this embodiment, the workpiece test clamping part 320 is realized by mechanical component transmission, which saves the overall driving components of the disc test mechanism 300, reduces the mechanism damage rate, and has better working stability.
[0115] In some embodiments of the present invention, as Figure 13 and Figure 17 shown, three groups of clamping drive structures 360 are provided, which are respectively arranged at the loading station 301, the defective product discharging station 302, and the tape loading station 303. The three groups of clamping drive structures 360 respectively and independently correspond to the opening and closing of the workpiece test clamping part 320. Specifically, the clamping drive structure 360 adopts a cylinder structure, which mainly functions to push the opening and closing pressure lever 325 and the unloading part 326. The cylinder structure is a well-known technical solution to those skilled in the art and will not be described in detail in this embodiment.
[0116] Furthermore, as Figure 13 and Figure 17 shown, the three groups of clamping drive structures 360 are installed on the installation base 370, and the installation base 370 drives the three groups of clamping drive structures 360 to lift and lower synchronously. Specifically, in other embodiments, the clamping drive structure 360 can be respectively installed on the corresponding driving pressure blocks 341 and lift and lower synchronously with the driving pressure blocks 341. However, it is not convenient to adjust the position of the driving pressure block 341 of the lifting and lowering pressure plate 340 when installed on the driving pressure block 341. In this embodiment, the independently lifting installation base 370 drives the three groups of clamping drive structures 360 to move synchronously. The installation base 370 lifts and lowers synchronously with the lifting and lowering pressure plate 340. And the actions of the clamping drive structures 360 on the installation base 370 can be independently controlled. When the annular test bench 330 detects a capacitor defective product, the clamping drive structure 360 at the defective product discharging station 302 pushes the opening and closing pressure lever 325 to make the capacitor product fall into the defective product collection area. When the capacitor product is detected to be qualified and the workpiece test clamping part 320 rotates to the defective product discharging station 302, the clamping drive structure 360 does not work.
[0117] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "schematic embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic descriptions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0118] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the claims and their equivalents.
Claims
1. A high-speed seat board machine, characterized in that, It includes a disk assembly mechanism (100), a crawler mechanism (200), a disk testing mechanism (300), a carrier tape conveying mechanism (400), and a finished product collecting mechanism (500) arranged in sequence; On one side of the disk assembly mechanism (100), there is a bare product feeding mechanism (600) and a seat plate feeding mechanism (700), and on one side of the carrier tape conveying mechanism (400), there is a carrier tape placing mechanism (800); Among them, the disk assembly mechanism (100) includes: a disk assembly table (110), multiple workpiece clamping parts (120) are arranged equidistantly around the periphery of the disk assembly table (110), and the disk assembly table (110) drives the workpiece clamping parts (120) to rotate; a lifting and pressing table (130), coaxially arranged with the disk assembly table (110), located above the workpiece clamping parts (120) and rising and falling along the axial direction of the disk assembly table (110), the lifting and pressing table (130) is used to control the work of all the workpiece clamping parts (120) simultaneously; multiple assembly stations (140), arranged equidistantly around the periphery of the disk assembly table (110), the assembly stations (140) are arranged below the workpiece clamping parts (120), the lifting and pressing table (130) drives the workpiece clamping parts (120) to approach the assembly stations (140), and the disk assembly table (110) drives the workpiece clamping parts (120) to flow among the assembly stations (140); a workpiece discharging part (150), arranged on one side of the disk assembly table (110), above the workpiece clamping parts (120), when the workpiece clamping parts (120) flow to the position of the discharging conveyor belt, the workpiece discharging part (150) drives the workpiece clamping parts (120) to discharge the workpieces; The disk testing mechanism (300) includes: a disk testing table (310), multiple workpiece testing clamping parts (320) are arranged equidistantly around the periphery of the disk testing table (310), and the disk testing table (310) rotates with its axis as the center of rotation; an annular testing table (330), coaxially arranged with the disk testing table (310) and can be lifted and lowered below the workpiece testing clamping parts (320), multiple groups of workpiece testing parts (331) are arranged equidistantly on the annular testing table (330), and the setting distance between adjacent workpiece testing parts (331) is equal to the setting distance between adjacent workpiece clamping parts; a lifting and pressing disk (340), coaxially arranged with the disk testing table (310) and can be lifted and lowered along the axial direction, multiple driving pressing blocks (341) are arranged on the periphery of the lifting and pressing disk (340), the driving pressing blocks (341) extend above the workpiece testing clamping parts (320), when the lifting and pressing disk (340) descends, it can drive multiple groups of the workpiece testing clamping parts (320) to press down simultaneously; a clamping driving structure (360), arranged on one side of the driving pressing blocks (341) and above the workpiece testing clamping parts (320), used to drive the workpiece testing clamping parts (320) to load and unload workpieces.
2. The high-speed seat board machine according to claim 1, characterized in that, The assembly station (140) is successively provided with a tray loading station, a first leg separating station, a flattening station, a seat board inserting station, a second leg separating station, a first seat board shaping station, a second seat board shaping station, a testing station, a leg cutting station, a first leg shape detection station, a second leg shape detection station, a blanking station, a capacity defective discharging station, and a leg shape defective discharging station; Among them, the workpiece blanking part (150) is located above the blanking station, the capacity defective discharging station, and the leg shape defective discharging station, and the workpiece blanking part (150) is used to drive the workpiece clamping parts (120) at the three stations to work simultaneously; The bare product feeding mechanism (600) is docked with the tray loading station, the seat board feeding mechanism (700) is docked with the seat board inserting station, and one end of the track mechanism (200) is docked with the blanking station.
3. The high-speed seat board machine according to claim 2, characterized in that, Finger pressing blocks (131) are arranged on the periphery of the lifting pressure table (130), the finger pressing blocks (131) extend from the periphery of the lifting pressure table (130) to one side of the workpiece clamping part (120), limit blocks (132) are arranged at the ends of the finger pressing blocks (131), limit grooves (133) are arranged on the limit blocks (132), and the push blocks (123) of the workpiece clamping part (120) are located in the limit grooves (133). When the finger pressing blocks (131) are pressed down, the limit blocks (132) push the workpiece clamping part (120) down.
4. The high-speed seat board machine according to claim 3, characterized in that, Buffer slider groups (134) are arranged on the finger pressing blocks (131) above the assembly station (140) where the workpiece contacts the station. The buffer slider groups (134) replace the limit blocks (132) and are connected to the push blocks (123) of the workpiece clamping part (120).
5. The high-speed seat plate machine according to claim 4, characterized in that, The workpiece blanking part (150) includes an arc-shaped pressing plate (151) and a pressing plate driving component (152). The push rod of the pressing plate driving component (152) is connected to the arc-shaped pressing plate (151). The arc-shaped pressing plate (151) is located above the blanking station, the capacity defective discharging station, and the leg shape defective discharging station. The pressing plate driving component (152) is used to drive the arc-shaped pressing plate (151) to press down three groups of the workpiece clamping parts (120) simultaneously so that the workpieces of the workpiece clamping parts (120) fall into the designated stations.
6. The high-speed seat board machine according to claim 1, characterized in that, The track mechanism (200) includes a machine base (210), and the machine base (210) extends to the disc assembly mechanism (100) and the disc testing mechanism (300); it also includes: Two sprockets (220) are rotatably arranged at both ends of the machine base (210), and a chain (221) is sleeved on the two sprockets (220) to form a circulating chain belt; Track station molds (230) are arranged on the chain (221). The track station molds (230) include a first station mold (233) and a second station mold (235), and the first station mold (233) and the second station mold (235) are arranged in an alternating manner; The transmission mechanism (250) is arranged on one side of the machine base (210). The transmission mechanism (250) is respectively in transmission connection with the two sprockets (220), and the transmission mechanism (250) is in transmission connection with a driving mechanism; Wherein, a first loading position (234) is arranged on the end face of the first station die (233), a second loading position (236) is arranged on the end face of the second station die (235), and the chain (221) moves a distance of two station dies each time.
7. The high-speed seat board machine according to claim 6, characterized in that, A positioning groove (231) is arranged on the crawler belt station die (230). At least two groups of positioning components (240) are arranged on one side of the machine base (210). The positioning components (240) are used for inserting into the positioning groove (231) to position the position of the crawler belt station die (230). An embossing mechanism (900) is arranged on one side of the crawler belt station die (230), and the embossing mechanism (900) is used for surface printing of the product in the crawler belt station die (230); The positioning component (240) includes a slider structure (241) and a positioning pin (242). The slider structure (241) vertically moves up and down on the transportation surface. The slider structure (241) extends above the positioning groove (231) and is connected with the positioning pin (242). The positioning pin (242) is inserted into the positioning groove (231) through the slider structure (241).
8. The high-speed seat board machine according to claim 1, characterized in that, A loading station (301), a defective product discharging station (302), and a tape loading station (303) are arranged on the periphery of the disc test bench (310). The workpiece test clamping part (320) circulates in the loading station (301), the workpiece test part (331), the defective product discharging station (302), and the tape loading station (303) in sequence; the driving pressing block (341) is arranged corresponding to the positions of the loading station (301), the defective product discharging station (302), and the tape loading station (303).
9. The high-speed seat plate machine according to claim 8, wherein, The annular test bench (330) is in a semi-circular ring shape. The workpiece test part (331) is provided with a capacity test station (331a), a charging test station (331b), a short-circuit test station (331c), and a discharging test station (331d). At least two groups of charging test stations (331b) are provided to fully charge the workpiece.
10. The high-speed seat board machine according to claim 9, characterized in that, The workpiece test clamping part (320) includes a gripper seat (321) and a sliding seat (322). The gripper seat (321) is fixedly connected with the disc test bench (310). The sliding seat (322) is slidably connected in the gripper seat (321). A return compression spring (323) is arranged between the sliding seat (322) and the gripper seat (321); The step-up and step-down disc (340) is provided with three groups of the driving pressing blocks (341), and the driving pressing blocks (341) extend from the edge of the step-up and step-down disc (340) to the sliding seat (322) corresponding to the workpiece test clamping part (320); when the step-up and step-down disc (340) presses down, the three groups of the driving pressing blocks (341) simultaneously drive the workpiece test clamping parts (320) at corresponding positions to press down; When the step-up and step-down disc (340) resets, the return compression spring (323) drives the sliding seat (322) to reset.
Citation Information
Patent Citations
Full-automatic seat plate machine
CN117864745A