Stepless adjustment travel switch device

By designing the Wuji adjusting stroke switch device, the problem that the existing stroke switch baffle cannot be adjusted is solved, and high flexibility, low cost and accurate equipment motion stroke detection is achieved.

CN223140595UActive Publication Date: 2025-07-22PUXIANG BIOENERGY CO LTD
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Patent Information

Application Number
CN202422375690.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-07-22
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The baffle of the existing stroke switch cannot be adjusted according to the actual situation, resulting in a high cost of use.

Method used

A non-pole adjustment stroke switching device is designed, including a baffle assembly that can be adjusted in height, a first and second feedback components, a driving assembly and a transmission rod. The drive assembly drives the transmission rod to drive the baffle assembly to move back and forth, and the feedback component is triggered to detect the limit position of the device.

Benefits of technology

It achieves compact structure, convenient operation and high adjustment flexibility, reduces the cost of stroke switches, and improves detection accuracy and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stepless adjustment travel switch device, which comprises a baffle plate assembly, a first feedback component, a second feedback component, a driving assembly and a transmission rod, the baffle assembly comprises a baffle with the height capable of being adjusted in a stepless mode, and the first feedback component and the second feedback component are arranged at the two ends of the third installation plate respectively and used for detecting the limiting position of reciprocating motion of equipment. One end of the transmission rod is connected with the output end of the driving assembly, and the other end of the transmission rod is connected with the equipment and the baffle assembly. Under the driving of the driving assembly, the transmission rod drives the baffle assembly to move in a reciprocating mode, and then the baffle is driven to trigger the first feedback component or the second feedback component. The stroke switch has the advantages of being compact in structure, convenient to operate, high in adjusting flexibility and the like, stepless height adjustment can be conducted on the baffle according to the installation height of the first feedback component and the installation height of the second feedback component, it is guaranteed that the stroke switch accurately feeds back the movement stroke of equipment, and the use cost of the stroke switch is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of travel switches, and particularly relates to a stepless adjustment travel switch device. Background Art

[0002] In equipment such as pusher that needs to perform reciprocating motion, travel switches are usually used as auxiliary devices to determine whether the equipment reaches the limit motion distance during reciprocating motion. The component arranged at the limit motion position of the equipment in the travel switch is generally called a feedback component. If the feedback component needs to be triggered, an external device such as a baffle is required. When the baffle moves to the limit position following the equipment, the baffle touches the feedback component, and the feedback component then feeds back the position information to the control system, thereby controlling the operating state of the equipment.

[0003] For the baffle device of the existing travel switch, most are fixedly designed according to the position of the toggle arm of the travel switch and cannot be adjusted. If the base of the fixed travel switch is moved, it will cause the baffle device to be unable to make the toggle arm of the travel switch act, and thus unable to trigger the feedback device, and the travel switch cannot detect the limit motion distance of the equipment. Summary of the Utility Model

[0004] The technical problem to be solved by the utility model is to provide a stepless adjustment travel switch device with a compact structure, convenient operation, and high adjustment flexibility in view of the deficiency that the baffle of the existing travel switch cannot be adjusted in height according to the actual situation, resulting in a high use cost of the travel switch. To achieve the above object, the utility model can adopt the following technical solutions:

[0005] A stepless adjustment travel switch device includes: a baffle assembly, a first feedback component, a second feedback component, a driving component, and a transmission rod; the baffle assembly includes a baffle that can be adjusted in height steplessly, the first feedback component and the second feedback component are respectively arranged at both ends of the third mounting plate for detecting the limit positions of the reciprocating movement of the equipment; one end of the transmission rod is connected to the output end of the driving component, and the other end of the transmission rod is connected to the equipment and the baffle assembly; under the drive of the driving component, the transmission rod drives the baffle assembly to reciprocate, and then drives the baffle to touch the first feedback component or the second feedback component.

[0006] As a further improvement of the utility model, the baffle assembly further includes a connection hole, an extension rod, and a connecting rod. One end of the extension rod is provided with a connection hole for connecting the transmission rod, the other end of the extension rod is connected to the connecting rod, the connecting rod is used for installing the baffle, and the baffle can be adjusted in height steplessly on the connecting rod.

[0007] As a further improvement of the present utility model, chamfered planes are symmetrically arranged on both sides of the connecting rod, and a half-thread is arranged between the two chamfered planes. The baffle is sleeved on the connecting rod and fixed by a nut; the chamfered planes are used to limit the left and right displacement of the baffle.

[0008] As a further improvement of the present utility model, nuts are arranged on both sides of the baffle to limit the up and down displacement of the baffle.

[0009] As a further improvement of the present utility model, the baffle includes a flat plate, a first inclined plate and a second inclined plate. The first inclined plate and the second inclined plate are symmetrically arranged on both sides of the flat plate to touch the first feedback component or the second feedback component; a through hole is arranged in the middle of the flat plate, and the baffle passes through the connecting rod through the through hole.

[0010] As a further improvement of the present utility model, the middle part of the through hole is square, and the two ends of the through hole are arc-shaped to match the connecting rod.

[0011] As a further improvement of the present utility model, it further includes a first mounting plate arranged in the horizontal direction and a second mounting plate arranged in the vertical direction. The second mounting plate is connected to the first mounting plate. The third mounting plate is connected to the second mounting plate and is located below the first mounting plate, and the mounting height of the third mounting plate on the second mounting plate is adjustable. The driving component is arranged on the first mounting plate. The transmission rod passes through the second mounting plate and is connected to the device and the baffle component. The baffle component passes through the first mounting plate, and the baffle is located below the first mounting plate.

[0012] As a further improvement of the present utility model, a first crank arm is arranged on the first feedback component, and the baffle touches the first crank arm.

[0013] As a further improvement of the present utility model, a second crank arm is arranged on the second feedback component, and the baffle touches the second crank arm.

[0014] As a further improvement of the present utility model, the driving component is a hydraulic cylinder or a pneumatic cylinder or an electric push rod.

[0015] Compared with the prior art, the advantages of the present utility model are as follows:

[0016] 1. The stepless adjustment travel switch device of the present utility model sets a baffle in the baffle assembly that can be adjusted in height steplessly. Driven by the driving assembly, the transmission rod drives the baffle assembly to reciprocate, and then drives the baffle to touch the first feedback component or the second feedback component to detect the limit position of the reciprocating movement of the equipment. The present utility model has the characteristics of compact structure, convenient operation, and high adjustment flexibility. It can adjust the height of the baffle steplessly according to the installation heights of the first feedback component and the second feedback component to ensure that the travel switch accurately feedbacks the movement stroke of the equipment, reducing the use cost of the travel switch.

[0017] 2. In the stepless adjustment travel switch device of the present utility model, a half-thread is set on the connecting rod. The baffle is locked on the connecting rod through a nut, and the baffle can be adjusted in height steplessly by using the thread design. At the same time, a flat cut surface is set on the connecting rod to ensure that the baffle will not shake left and right after being fixed, improving the installation stability of the baffle and ensuring that the baffle can accurately touch the feedback component, thus improving the detection accuracy of the travel switch. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic diagram of the overall structural principle of the stepless adjustment travel switch device in a specific embodiment of the present utility model;

[0019] Figure 2 is a schematic diagram of the partial structural principle of the stepless adjustment travel switch device in a specific embodiment of the present utility model;

[0020] Figure 3 is an exploded schematic diagram of the structural principle of the baffle assembly in a specific embodiment of the present utility model;

[0021] Figure 4 is a schematic diagram of the partial structural principle of the baffle assembly in a specific embodiment of the present utility model;

[0022] Figure 5 is a schematic diagram of the structural principle of the connecting rod in a specific embodiment of the present utility model;

[0023] Figure 6 is a schematic diagram of the structural principle of the baffle in a specific embodiment of the present utility model;

[0024] Legend: 1. Baffle assembly; 11. Connecting hole; 12. Extension rod; 13. Connecting rod; 131. Flat cut surface; 132. Half-thread; 14. Baffle; 141. Flat plate; 142. First inclined plate; 143. Second inclined plate; 15. Through hole; 16. Nut; 2. First feedback component; 21. First crank arm; 3. Second feedback component; 31. Second crank arm; 4. First mounting plate; 5. Driving assembly; 6. Transmission rod; 7. Second mounting plate; 8. Third mounting plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] The present utility model will be further described below in conjunction with the accompanying drawings of the specification and specific preferred embodiments, but the protection scope of the present utility model is not limited thereby.

[0026] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "side part", "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial direction", "radial direction", "circumferential direction", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model.

[0027] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, the meaning of "a plurality" is two or more, unless otherwise specifically defined.

[0028] Embodiment

[0029] As Figures 1 to 6 shown, the stepless adjustment travel switch device of the present utility model includes: a baffle assembly 1, a first feedback component 2, a second feedback component 3, a drive assembly 5, and a transmission rod 6. The baffle assembly 1 includes a baffle 14 whose height can be adjusted steplessly. The first feedback component 2 and the second feedback component 3 are respectively arranged at both ends of the third mounting plate 8 for detecting the limit positions of the reciprocating movement of the device. One end of the transmission rod 6 is connected to the output end of the drive assembly 5, and the other end of the transmission rod 6 is connected to the device and the baffle assembly 1. Driven by the drive assembly 5, the transmission rod 6 drives the baffle assembly 1 to reciprocate, and then drives the baffle 14 to touch the first feedback component 2 or the second feedback component 3. When the in-place signal for the device to retreat or advance is received, the first feedback component 2 or the second feedback component 3 will send an in-place signal, causing the drive assembly 5 to drive the transmission rod 6 to run in the opposite direction, and so on.

[0030] As Figure 2 shown, the first feedback component 2 is provided with a first crank arm 21, and the baffle 14 touches the first crank arm 21. The second feedback component 3 is provided with a second crank arm 31, and the baffle 14 touches the second crank arm 31.

[0031] In this embodiment, the driving component 5 is a hydraulic cylinder, which drives the transmission rod 6 to reciprocate, thereby realizing the reciprocating movement of the equipment and the baffle component 1. In other embodiments, the driving component 5 can also be an air cylinder or an electric push rod, as long as it can realize the reciprocating movement of the equipment.

[0032] In this embodiment, by arranging a baffle 14 with infinitely adjustable height in the baffle component 1, under the drive of the driving component 5, the transmission rod 6 drives the baffle component 1 to reciprocate, thereby driving the baffle 14 to touch the first feedback component 2 or the second feedback 3 to detect the limit position of the reciprocating movement of the equipment. The utility model has the characteristics of compact structure, convenient operation, and high adjustment flexibility. The height of the baffle 14 can be infinitely adjusted according to the installation heights of the first feedback component 2 and the second feedback component 3 to ensure that the travel switch accurately feedbacks the movement stroke of the equipment, reducing the use cost of the travel switch.

[0033] As Figure 3 shown, the baffle component 1 further includes a connection hole 11, an extension rod 12, and a connecting rod 13. One end of the extension rod 12 is provided with a connection hole 11 for connecting the transmission rod 6 to realize the connection between the baffle component 1 and the driving component 5; the other end of the extension rod 12 is connected to the connecting rod 13, and the connecting rod 13 is used for installing the baffle 14, and the baffle 14 can be infinitely adjusted in height on the connecting rod 13.

[0034] As Figure 4 and Figure 5 shown, along the length direction of the connecting rod 13, two symmetrically arranged flat surfaces 131 are provided on both sides of the connecting rod 13, and a half-thread 132 is provided between the two flat surfaces 131. The baffle 14 is sleeved on the connecting rod 13 and fixed by a nut 16. The infinitely adjustable height of the baffle 14 on the connecting rod 13 can be realized through the half-thread 132, and the flat surfaces 131 are used to limit the left and right displacement of the baffle 14 to prevent the baffle 14 from shaking left and right.

[0035] As Figure 5 shown, nuts 16 are provided on both sides of the baffle 14 to limit the up and down displacement of the baffle 14.

[0036] As Figure 6As shown, the baffle 14 includes a flat plate 141, a first inclined plate 142, and a second inclined plate 143. The first inclined plate 142 and the second inclined plate 143 are symmetrically arranged on both sides of the flat plate 141 for touching the first feedback component 2 or the second feedback component 3. A through hole 15 is provided in the middle of the flat plate 141, and the baffle 14 passes through the connecting rod 13 through the through hole 15. It can be understood that the specific shape of the baffle 14 can be adjusted according to the specific structure of the travel switch. For example, the baffle 14 can be made into an L shape or an H shape to meet the triggering requirements of different feedback components. When the travel switch works for a long time, angle deviation may occur. If the old-fashioned baffle with a fixed length is used, the situation where the travel switch crank arm cannot be collided will occur. However, with the baffle assembly 1 of this embodiment, the height of the baffle 14 moving up and down can be adjusted at any time to match the position change of the feedback component.

[0037] Further, the middle part of the through hole 15 is square, and the two ends of the through hole 15 are arc-shaped to match the connecting rod 13, ensuring that the baffle 14 can move smoothly along the vertical direction on the connecting rod 13 and can also limit the left and right rotation of the baffle 14 on the connecting rod 13.

[0038] As Figure 1 and Figure 2 As shown, it further includes a first mounting plate 4 arranged in the horizontal direction and a second mounting plate 7 arranged in the vertical direction. The second mounting plate 7 is connected to the first mounting plate 4. A third mounting plate 8 located below the first mounting plate 4 is arranged in the horizontal direction and is connected to the second mounting plate 7, and the mounting height of the third mounting plate 8 on the second mounting plate 7 is adjustable. The driving assembly 5 is arranged on the first mounting plate 4. The transmission rod 6 passes through the second mounting plate 7 and is connected to the device and the baffle assembly 1. The baffle assembly 1 passes through the first mounting plate 4, and the baffle 14 is located below the first mounting plate 4. Corresponding through holes are provided on the first mounting plate 4 to facilitate the reciprocating movement of the baffle assembly 1.

[0039] Although the present utility model is disclosed above with preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art can make many possible changes and modifications to the technical solution of the present utility model by using the methods and technical contents disclosed above, or modify it into an equivalent embodiment with equivalent changes. Therefore, any simple modification, equivalent replacement, equivalent change, and modification made to the above embodiments according to the technical essence of the present utility model without departing from the technical solution of the present utility model still fall within the scope of protection of the technical solution of the present utility model.

Claims

1. A stepless adjustment travel switch device, characterized in that, Comprising: A baffle assembly (1), a first feedback component (2), a second feedback component (3), a drive assembly (5) and a transmission rod (6); the baffle assembly (1) includes a baffle (14) whose height can be adjusted steplessly, the first feedback component (2) and the second feedback component (3) are respectively arranged at both ends of the third mounting plate (8) for detecting the extreme positions of the reciprocating movement of the device; one end of the transmission rod (6) is connected to the output end of the drive assembly (5), and the other end of the transmission rod (6) is connected to the device and the baffle assembly (1); under the drive of the drive assembly (5), the transmission rod (6) drives the baffle assembly (1) to reciprocate, thereby driving the baffle (14) to touch the first feedback component (2) or the second feedback component (3).

2. The stepless adjustment travel switch device according to claim 1, wherein The baffle assembly (1) further includes a connection hole (11), an extension rod (12) and a connecting rod (13), one end of the extension rod (12) is provided with a connection hole (11) for connecting the transmission rod (6), the other end of the extension rod (12) is connected to the connecting rod (13), the connecting rod (13) is used for installing the baffle (14), and the baffle (14) can adjust its height steplessly on the connecting rod (13).

3. The stepless adjustment travel switch device according to claim 2, wherein Both sides of the connecting rod (13) are symmetrically provided with flat surfaces (131), and a half-thread (132) is provided between the two flat surfaces (131), the baffle (14) is sleeved on the connecting rod (13) and fixed by a nut (16); the flat surfaces (131) are used to limit the left and right displacement of the baffle (14).

4. The stepless adjustment travel switch device according to claim 3, characterized in that, Nuts (16) are provided on both sides of the baffle (14) for limiting the up and down displacement of the baffle (14).

5. The stepless adjustment travel switch device according to claim 4, wherein The baffle (14) includes a flat plate (141), a first inclined plate (142) and a second inclined plate (143), the first inclined plate (142) and the second inclined plate (143) are symmetrically arranged on both sides of the flat plate (141) for touching the first feedback component (2) or the second feedback component (3); a through hole (15) is provided in the middle of the flat plate (141), and the baffle (14) passes through the connecting rod (13) through the through hole (15).

6. The stepless adjustment travel switch device according to claim 5, characterized in that The middle part of the through hole (15) is square, and the two ends of the through hole (15) are arc-shaped to match the connecting rod (13).

7. The stepless adjustment travel switch device according to any one of claims 1 to 6, characterized in that, It further includes a first mounting plate (4) arranged in the horizontal direction and a second mounting plate (7) arranged in the vertical direction, the second mounting plate (7) is connected to the first mounting plate (4), the third mounting plate (8) is connected to the second mounting plate (7) and is located below the first mounting plate (4), and the mounting height of the third mounting plate (8) on the second mounting plate (7) is adjustable, the drive assembly (5) is arranged on the first mounting plate (4), the transmission rod (6) passes through the second mounting plate (7) and is connected to the device and the baffle assembly (1), the baffle assembly (1) passes through the first mounting plate (4), and the baffle (14) is located below the first mounting plate (4).

8. The stepless adjustment travel switch device according to any one of claims 1 to 6, characterized in that, A first crank arm (21) is provided on the first feedback component (2), and the baffle (14) touches the first crank arm (21).

9. The stepless adjustment travel switch device according to any one of claims 1 to 6, characterized in that, A second crank arm (31) is provided on the second feedback component (3), and the baffle plate (14) touches the second crank arm (31).

10. The stepless adjustment travel switch device according to any one of claims 1 to 6, characterized in that, The drive assembly (5) is a hydraulic cylinder, a pneumatic cylinder or an electric push rod.