Device for removing static electricity on surface of optical thin film
By designing the clamping and extrusion fixing mechanism, the problem of fixing the diameter of the installation roller shaft in optical film electrostatic removal equipment is solved, and the rapid disassembly and assembly of roller shafts of different diameters is achieved, and the processing efficiency is improved.
Patent Information
- Application Number
- CN202422379408.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The diameter of the installation roller shaft of existing optical film electrostatic removal equipment is fixed, resulting in the need to replace the installation roller shaft when replacing the central rollers of different diameters, and the disassembly and assembly are not fast enough, which affects the processing operation.
An optical film surface electrostatic removal device is designed, using a clamping mechanism and an extrusion fixing mechanism. The threaded rod is driven to rotate through the rotating rod, and the thread sleeve moves outward, driving the concave plate to extrude the optical film cylinder, realizing the rapid fixing and disassembly of roller shafts of different diameters.
It realizes rapid disassembly and assembly of optical film roller shafts of different diameters, improves processing efficiency, and facilitates electrostatic removal operation.
Smart Images

Figure CN223142189U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of static eliminators, in particular to a static eliminator for the surface of an optical film. Background Art
[0002] An optical film is an optical dielectric material composed of thin layered dielectrics that propagates light beams through interfaces. It is widely used in the fields of optics and optoelectronics. During the manufacturing process of an optical film, charged ions are easily adhered to the surface of the optical film, and these charged ions can easily affect the winding and cutting of the optical film. Therefore, it is necessary to perform static elimination on the film when manufacturing an optical film.
[0003] Currently, static elimination operations are all carried out using static eliminators to eliminate static electricity from optical films. For example, an optical film surface static eliminator disclosed in Chinese Patent Publication No. "CN213230731 U" includes a base, a lower static elimination roller, and an upper static elimination roller. A lower static elimination roller is provided on the upper right side of the base, and an upper static elimination roller is provided corresponding to the optical film above the lower static elimination roller. A first spring is provided corresponding to the upper static elimination roller above the lower static elimination roller.
[0004] Currently, optical films are all wound around a hollow center roller, and the diameter of the mounting roller shaft used in current static elimination equipment is fixed. When it is necessary to fix center rollers with different diameters, it is necessary to replace the corresponding mounting roller shaft, and the disassembly and assembly of the mounting roller shaft are not convenient and fast enough, which affects normal processing operations. Summary of the Utility Model
[0005] The purpose of the utility model is to solve the disadvantages in the prior art that the diameter of the mounting roller shaft used in current static elimination equipment is fixed, and when it is necessary to fix center rollers with different diameters, it is necessary to replace the corresponding mounting roller shaft, and the disassembly and assembly of the mounting roller shaft are not convenient and fast enough, etc., and to propose a static eliminator for the surface of an optical film.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] Design a static eliminator for the surface of an optical film, including a base and a static elimination unit fixed on the top of the base. Symmetrical columns are fixed on both sides of the top of the base, and a mounting roller shaft is rotatably connected between the columns. A clamping mechanism for quick disassembly is provided between the mounting roller shaft and the columns, and an extrusion fixing mechanism is provided inside the mounting roller shaft.
[0008] Furthermore, the clamping mechanism includes sliding grooves opened on both sides of the top of the column. The inner wall of the sliding groove is slidably connected with clamping blocks. A pull rod is fixed to the outer end of the clamping block. The pull rod penetrates through the sliding groove and extends to the outside of the column. A spring is sleeved on the surface of the pull rod, and both ends of the spring are in contact with the clamping block and the sliding groove respectively.
[0009] Furthermore, guide bars are fixed to both the front and rear sides of the clamping block, and guide grooves are opened on the inner wall of the sliding groove. The guide bars are slidably connected with the guide grooves.
[0010] Furthermore, the extrusion fixing mechanism includes a number of grooves opened on the surface of the mounting roller shaft. The inner side of the groove is slidably connected with a concave plate. A number of threaded sleeves are fixed to the inner side of the concave plate. A threaded rod is rotatably connected through the bottom of the groove. A transmission component for simultaneously driving the concave plate to extrude outward is provided between the threaded rod and the mounting roller shaft.
[0011] Furthermore, the transmission component includes a circular cavity opened inside the mounting roller shaft. A rotating rod is rotatably connected to the inner wall of the circular cavity. Transmission bevel gears are fixed to both sides of the surface of the rotating rod. The inner end of the threaded rod penetrating through the groove is fixed with a driven bevel gear. The driven bevel gear is meshed with the transmission bevel gear. One end of the rotating rod penetrates through the circular cavity and extends to the outside of the mounting roller shaft.
[0012] Furthermore, limiting grooves are opened at both the front and rear ends of the groove. Positioning blocks slidably connected with the limiting grooves are fixed to both the front and rear sides of the concave plate.
[0013] For an electrostatic eliminator for the surface of an optical film proposed by the present utility model, the beneficial effects are as follows: By rotating the rotating rod, the threaded rod can be driven to rotate through the transmission bevel gear and the driven bevel gear. The threaded rod can drive its corresponding threaded sleeve to move outward, thereby driving the concave plate to extrude the optical film cylinder outward, and optical film rollers with different diameters can be fixed. The clamping block and the mounting roller shaft are used in cooperation to facilitate quick disassembly and assembly, and facilitate electrostatic elimination processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a three-dimensional structural diagram of the present utility model;
[0015] Figure 2 is a partial three-dimensional structural diagram of the present utility model Figure 1 ;
[0016] Figure 3 is a partial three-dimensional structural diagram of the present utility model Figure 2 ;
[0017] Figure 4 is a partial three-dimensional structural diagram of the present utility model Figure 3;
[0018] Figure 5 This is a utility model Figure 2 Partial enlarged view of location A in this utility model.
[0019] In the figure: 1, base; 2, static eliminator unit; 3, column; 4, mounting roller shaft; 5, clamping mechanism; 51, chute; 52, clamping block; 53, pull rod; 54, spring; 6, extrusion fixing mechanism; 61, groove; 62, concave plate; 63, threaded sleeve; 64, threaded rod; 7, guide bar; 8, guide groove; 9, transmission component; 91, circular cavity; 92, rotating rod; 93, driving bevel gear; 94, driven bevel gear; 10, limiting groove; 11, positioning block. Specific embodiments
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.
[0021] Refer to Figures 1-4 , an optical film surface static eliminator, including a base 1 and a static eliminator unit 2 fixed on the top of the base 1. The static eliminator unit 2 uses a static eliminator for static elimination treatment. Symmetric columns 3 are fixed on both sides of the top of the base 1, and a mounting roller shaft 4 is rotatably connected between the columns 3. Clamping tubes for clamping are integrally formed at both ends of the mounting roller shaft 4. A clamping mechanism 5 for quick disassembly is provided between the mounting roller shaft 4 and the column 3. An extrusion fixing mechanism 6 is provided inside the mounting roller shaft 4; by rotating the rotating rod 92 of this static eliminator, the threaded rod 64 can be driven to rotate through the driving bevel gear 93 and the driven bevel gear 94. The threaded rod 64 can drive its corresponding threaded sleeve 63 to move outwards, thereby driving the concave plate 62 to extrude the optical film cylinder outwards, and optical film rollers with different diameters can be fixed. The clamping block 52 cooperates with the mounting roller shaft 4 to facilitate quick disassembly and assembly, and facilitate static elimination processing.
[0022] In this embodiment, the clamping mechanism 5 includes chutes 51 opened on both sides of the top of the column 3. The inner wall of the chute 51 is slidably connected with a clamping block 52. The top of the clamping block 52 is arc-shaped, which is convenient for automatically extruding the clamping block 52 outwards when pressing down to complete clamping. A pull rod 53 is fixed at the outer end of the clamping block 52. The pull rod 53 penetrates through the chute 51 and extends to the outside of the column 3. A spring 54 is sleeved on the surface of the pull rod 53, and both ends of the spring 54 are respectively in contact with the clamping block 52 and the chute 51. The clamping block 52 can clamp the mounting roller shaft 4, which is convenient for quickly disassembling and assembling the film roller.
[0023] Furthermore, guide bars 7 are fixed on both the front and rear sides of the clamping block 52, and a guide groove 8 is provided on the inner wall of the slide groove 51. The guide bar 7 is slidably connected to the guide groove 8, and the guide bar 7 cooperates with the guide groove 8 to guide the clamping block 52.
[0024] Furthermore, the extrusion and fixing mechanism 6 includes a plurality of grooves 61 formed on the surface of the mounting roller 4, a concave plate 62 is slidably connected to the inner side of the groove 61, a plurality of threaded sleeves 63 are fixed to the inner side of the concave plate 62, a threaded rod 64 is rotatably connected to the bottom of the groove 61, and a transmission assembly 9 for simultaneously driving the concave plate 62 to be extruded outward is provided between the threaded rod 64 and the mounting roller 4, and the threaded rod 64 drives the threaded sleeve 63 to drive the concave plate 62 to be extruded outward.
[0025] In addition, the transmission assembly 9 includes a circular cavity 91 opened inside the mounting roller shaft 4, the inner wall of the circular cavity 91 is rotatably connected with a rotating rod 92, and transmission bevel teeth 93 are fixed on both sides of the surface of the rotating rod 92, the threaded rod 64 passes through the inner end of the groove 61 and is fixed with a driven bevel tooth 94, the driven bevel tooth 94 is meshed and connected with the transmission bevel tooth 93, one end of the rotating rod 92 passes through the circular cavity 91 and extends to the outside of the mounting roller shaft 4, and the rotating rod 92 can drive the threaded rod 64 to rotate through the transmission bevel tooth 93 and the driven bevel tooth 94.
[0026] It should be noted that both the front and rear ends of the groove 61 are provided with limiting grooves 10, and the front and rear sides of the concave plate 62 are fixed with positioning blocks 11 that are slidably connected to the limiting grooves 10. The limiting grooves 10 cooperate with the positioning blocks 11 to limit the concave plate 62 and prevent it from falling out.
[0027] Working method: When performing static electricity removal processing on optical films, the staff first pulls the pull rod 53 outward, and the pull rod 53 drives the clamping block 52 to squeeze the spring 54. Then the staff removes the entire installation roller 4 and puts the center of the film roller on the installation roller 4. Then the staff turns the rotating rod 92 by hand, and the rotating rod 92 drives the transmission bevel gear 93 to drive the driven bevel gear 94 to rotate, and the driven bevel gear 94 drives the threaded rod 64 to rotate. Finally, the threaded rod 64 drives the threaded sleeve 63 to reciprocate, and the threaded sleeve 63 can drive the concave plate 62 to press against the film roller to fix the film roller. After installation, the installation roller 4 can be re-inserted into the top of the column 3.
[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An electrostatic eliminating device for the surface of an optical thin film, comprising a base (1) and an electrostatic eliminating unit (2) fixed to the top of the base (1), characterized in that: On both sides of the top of the base (1), symmetric columns (3) are fixed, and an installation roller shaft (4) is rotatably connected between the columns (3). A clamping mechanism (5) for quick disassembly is provided between the installation roller shaft (4) and the columns (3), and an extrusion fixing mechanism (6) is provided inside the installation roller shaft (4).
2. The electrostatic removal device for the surface of an optical thin film according to claim 1, characterized in that: The clamping mechanism (5) includes sliding grooves (51) opened on both sides of the top of the column (3). A clamping block (52) is slidably connected to the inner wall of the sliding groove (51). A pull rod (53) is fixed to the outer end of the clamping block (52). The pull rod (53) penetrates through the sliding groove (51) and extends to the outside of the column (3). A spring (54) is sleeved on the surface of the pull rod (53), and both ends of the spring (54) are in contact with the clamping block (52) and the sliding groove (51) respectively.
3. The electrostatic removing device for the surface of an optical thin film according to claim 2, characterized in that: Guide strips (7) are fixed on both the front and rear sides of the clamping block (52), and guide grooves (8) are opened on the inner wall of the sliding groove (51). The guide strips (7) are slidably connected to the guide grooves (8).
4. An electrostatic removal device for the surface of an optical film according to claim 1, characterized in that: The extrusion fixing mechanism (6) includes a number of grooves (61) opened on the surface of the installation roller shaft (4). A concave plate (62) is slidably connected to the inner side of the groove (61). A number of threaded sleeves (63) are fixed to the inner side of the concave plate (62). A threaded rod (64) is rotatably connected through the bottom of the groove (61). A transmission component (9) for simultaneously driving the concave plate (62) to extrude outward is provided between the threaded rod (64) and the installation roller shaft (4).
5. An electrostatic removing device for the surface of an optical film according to claim 4, characterized in that: The transmission component (9) includes a circular cavity (91) opened inside the installation roller shaft (4). A rotating rod (92) is rotatably connected to the inner wall of the circular cavity (91). Transmission bevel gears (93) are fixed on both sides of the surface of the rotating rod (92). A driven bevel gear (94) is fixed to the inner end of the threaded rod (64) penetrating through the groove (61). The driven bevel gear (94) is meshed with the transmission bevel gear (93). One end of the rotating rod (92) penetrates through the circular cavity (91) and extends to the outside of the installation roller shaft (4).
6. An electrostatic removal device for the surface of an optical film according to claim 4, characterized in that: Limit grooves (10) are opened at both the front and rear ends of the groove (61). Positioning blocks (11) slidably connected to the limit grooves (10) are fixed on both the front and rear sides of the concave plate (62).
Citation Information
Patent Citations
Optical film surface destaticizing device
CN213230731U