Cloth net braking mechanism and bundling machine
By clamping the grid bundle with the fixed top tightening assembly and setting up a synchronous rotation brake disc on the fixed top tightening assembly, the elastic and retractable braking force is provided, and the problem of unstable grid bundles and grid placement in the prior art is solved, and the uniform tension and stability of the grid bundles are achieved during the grid placement process is improved, and the operation reliability of the baler is improved.
Patent Information
- Application Number
- CN202422367816.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-26
AI Technical Summary
During the release process, the existing grid-laying braking mechanism has insufficient pressure due to changes in the diameter and mass of the grid bundle, resulting in a smaller tension, which poses a risk of jumping and stacking of grids, and cannot be applied to moving or rotating planes.
The fixed top tightening assembly and the moving top tightening assembly are used to clamp the net bundle, and by setting a synchronously rotating brake disc on the fixed top tightening assembly, the clamping assembly provides elastic and retractable braking force to ensure that the net bundle remains tightly maintained during the grid placement.
The uniform braking force of the net bundle during the release process is achieved, ensuring that the net bundle is always in a tight state, and improving the stability and reliability of the net rope conveying, bundling and cutting knife net cutting operations.
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Figure CN223142530U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of agricultural baling equipment, in particular to a net-laying braking mechanism and a baling machine. Background Art
[0002] A round baler is a commonly used agricultural machine used to pack crops such as grass and straw into round bales for easy storage and transportation.
[0003] The net brake mechanism of the round baler is an important part to ensure that the baled product is tight and easy to operate. Figure 1 As shown in the figure, the existing net-laying braking mechanism mainly includes a support arm b01, a pressure plate b02 rotatably connected to the top of the support arm b01, and a gas spring b03 with one end rotatably connected to the bottom of the support arm b01 and the other end rotatably connected to the top of the pressure plate b02. The net bundle is clamped between the inner walls of the support arm b01 and the pressure plate b02 under the action of the gas spring b03, and the net bundle is rotatably arranged. Through the action of the gas spring b03 on the pressure plate b02, the net-laying speed of the net bundle can be controlled, thereby achieving the effect of tightening the net bundle during the net-winding process.
[0004] However, as the net bundle is continuously released, the diameter and mass of the net bundle become smaller, and the pressure of the pressure plate b02 also decreases, which will eventually lead to insufficient pressure of the pressure plate, causing the tension of the net bundle to decrease during the release process, and even causing the net bundle to jump, with the risk of overlapping or entanglement. At the same time, this device is only suitable for fixed plane installation, and cannot be used for moving or rotating planes. Utility Model Content
[0005] The utility model provides a net-laying brake mechanism and a baling machine, so as to solve the problems in the existing net-laying instability, which is not conducive to the subsequent net rope conveying, baling and net-cutting operation technology.
[0006] The utility model discloses a net-laying brake mechanism, comprising a net-bundle fixing component and a brake component, wherein the net-bundle fixing component comprises a fixed top-tightening component and a dynamic top-tightening component which are arranged relatively, the fixed top-tightening component and the dynamic top-tightening component are used to clamp and fix the net-bundle between the two, and the net-bundle follows the two to make free rotational movement; the brake component comprises a brake disc which is fixed to the fixed top-tightening component and rotates synchronously with the net-bundle, and a clamping component which is used to clamp the brake disc and provide braking force for the brake disc; wherein the dynamic top-tightening component is elastically and telescopically arranged along the axial direction.
[0007] Further, the fixed tightening assembly includes a first flange seat, a first rotating shaft, and a first top disc. The first flange seat is fixed to the frame; the first rotating shaft is rotatably connected to the first flange seat and protrudes from both ends of the first flange seat; the first top disc is coaxially fixed to one end of the first rotating shaft and is arranged facing the moving tightening assembly, and the brake disc is coaxially fixed to the other end of the first rotating shaft.
[0008] Further, the first top disc includes a retaining disc with a diameter larger than the inner diameter of the net bundle and a top sleeve coaxially connected to the retaining disc and used for being inserted into the inner diameter of the net bundle. A chamfered surface is arranged at the end of the top sleeve.
[0009] Further, the retaining disc also has locking holes for fasteners to pass through, for fixing to the end face of the net bundle.
[0010] Further, the moving tightening assembly includes a second flange seat, a sleeve, a push-pull rod, and a second top disc. The second flange seat is fixed to the frame; the sleeve is fixedly connected to the second flange seat and extends in a direction away from the fixed tightening assembly; the push-pull rod passes through the second flange seat and extends into the sleeve. A first compression spring with one end abutted against the bottom and the other end abutted against the end of the push-pull rod is arranged in the sleeve, and the push-pull rod is slidably arranged relative to the sleeve; the second top disc is rotatably connected to the other end of the push-pull rod.
[0011] Further, a fixed cavity is arranged inside the second top disc, and a bearing is fixed in the fixed cavity. The push-pull rod is fixedly connected to the inner ring of the bearing.
[0012] Further, the clamping assembly includes a fixed plate, a movable plate, a screw, a second compression spring, and a friction plate. The fixed plate is fixed to the frame; the movable plate is arranged opposite and parallel to the fixed plate; one end of the screw is fixedly connected to the movable plate, and the other end passes through the fixed plate and is screwed with a nut; the second compression spring is sleeved on the screw and abuts against the fixed plate at one end and the nut at the other end; the friction plate is connected to the opposite faces of the fixed plate and the movable plate and is used for contacting the brake disc.
[0013] Further, the friction plate is detachably connected to the fixed plate, and / or the friction plate is detachably connected to the movable plate.
[0014] Further, a limiting bent portion bent towards the fixed plate is further arranged on one side of the movable plate away from the friction plate.
[0015] The present utility model also discloses a baler, including the net laying and braking mechanism as described in any one of the above.
[0016] The net laying and braking mechanism and the baler provided by the present utility model can achieve the following technical effects:
[0017] By relatively arranging a fixed pressing component and a movable pressing component to respectively hold both ends of the net bundle, and by arranging the movable pressing component to be elastically telescopic in the axial direction, the installation and fixation of the net bundle can be facilitated; and by arranging a brake disc on the fixed pressing component that rotates synchronously with the net bundle, braking force is provided under the clamping of the clamping component. Compared with the prior art, the provision of this braking force is independent of the size and dimensions of the net bundle, so a more uniform braking force can be provided to ensure that the net bundle is always in a tensioned state during net release. The structure is simple, convenient, stable and reliable, which is beneficial to subsequent operations such as net rope conveying, bundling and net cutting by the cutting knife.
[0018] The above general description and the following description are only exemplary and explanatory, and are not used to limit the present invention. Brief Description of the Drawings
[0019] One or more embodiments are exemplarily illustrated by corresponding drawings. These exemplary illustrations and the drawings do not constitute limitations on the embodiments. Elements with the same reference numerals in the drawings are regarded as similar elements, and among them:
[0020] Figure 1 is a background art drawing;
[0021] Figure 2 is a schematic structural diagram of the net laying braking mechanism in an embodiment of the present invention;
[0022] Figure 3 is a schematic structural diagram of the fixed pressing component in an embodiment of the present invention;
[0023] Figure 4 is a schematic structural diagram of the first top disc in an embodiment of the present invention;
[0024] Figure 5 is a schematic structural diagram of the movable pressing component in an embodiment of the present invention;
[0025] Figure 6 is a schematic connection structure diagram of the second top disc and the push-pull rod in an embodiment of the present invention;
[0026] Figure 7 is a schematic structural diagram of the clamping component in an embodiment of the present invention.
[0027] Reference Signs:
[0028] b01. Support arm; b02. Pressing plate; b03. Gas spring; b1. Net bundle fixing assembly; b11. Fixed tightening assembly; b111. First flange seat; b112. First rotating shaft; b113. First top plate; b1131. Stop plate; b1132. Top sleeve; b1133. Chamfered surface; b1134. Locking hole; b12. Moving tightening assembly; b121. Second flange seat; b122. Sleeve; b123. Push-pull rod; b124. First compression spring; b125. Second top plate; b1251. Fixed cavity; b1252. Bearing; b2. Braking assembly; b21. Brake disc; b22. Clamping assembly; b221. Fixed plate; b222. Movable plate; b2221. Limit bending part; b223. Screw; b224. Nut; b225. Second compression spring; b226. Friction plate. Detailed implementation manner
[0029] In order to more thoroughly understand the features and technical content of the embodiments of the present invention, the implementation of the embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The accompanying drawings are only for reference and illustration purposes and are not intended to limit the embodiments of the present invention. In the following technical description, for the convenience of explanation, multiple details are provided to provide a full understanding of the disclosed embodiments. However, one or more embodiments can still be implemented without these details. In other cases, well-known structures and devices can be shown in a simplified manner to simplify the drawings.
[0030] The terms "first", "second", etc. in the description and claims of the embodiments of the present invention and the above accompanying drawings are used to distinguish similar objects and do not necessarily need to be used to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so as to implement the embodiments of the present invention described here. In addition, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion.
[0031] In the embodiments of the present invention, the orientation or positional relationship indicated by terms such as "upper", "lower", "inner", "middle", "outer", "front", "rear", etc. is based on the orientation or positional relationship shown in the accompanying drawings. These terms are mainly used to better describe the embodiments of the present invention and their embodiments, and are not used to limit that the indicated device, element or component must have a specific orientation or be constructed and operated in a specific orientation. And, in addition to being able to represent the orientation or positional relationship, some of the above terms may also be used to represent other meanings. For example, the term "upper" may also be used to represent a certain attachment relationship or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in the embodiments of the present invention can be understood according to specific circumstances.
[0032] In addition, the terms "disposed", "connected", and "fixed" should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the utility model can be understood according to specific circumstances.
[0033] Unless otherwise specified, the term "plurality" means two or more and "plurality" means two or more.
[0034] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present utility model can be combined with each other.
[0035] like Figures 2 to 7 As shown, the utility model discloses a net-laying brake mechanism, including a net-bundle fixing component b1 and a brake component b2, as shown in FIG. Figure 2 As shown in , the net bundle fixing assembly b1 includes a fixed top tightening assembly b11 and a dynamic top tightening assembly b12 which are arranged relatively, and the fixed top tightening assembly b11 and the dynamic top tightening assembly b12 are used to clamp and fix the net bundle between the two, and the net bundle follows the two to make free rotation movement; in the embodiment of the utility model, the dynamic top tightening assembly b12 is elastically and retractably arranged along the axial direction. It should be pointed out here that the elastically retractable structure has various forms, such as using a cylinder to drive the axial movement of the dynamic top tightening assembly b12, or using a gas spring, or using a spring, etc., and the axially retractable arrangement can facilitate the installation and disassembly of the net bundle, and when installing or disassembling, the axial retractable dynamic top tightening assembly b12 can be used.
[0036] Please refer to Figure 2 The brake assembly b2 includes a brake disc b21 fixed to the fixed tightening assembly b11 and rotating synchronously with the net bundle, and a clamping assembly b22 for clamping the brake disc b21 and providing braking force for the brake disc b21; clamping here means providing appropriate friction force for the brake disc b21, so that the net bundle can maintain the set tension when releasing the net.
[0037] By relatively arranged fixed clamping components b11 and moving clamping components b12 respectively abutting against both ends of the net bundle, and by the axially elastically telescopic arrangement of the moving clamping components b12, the installation and fixation of the net bundle can be facilitated; and by the brake disc b21 arranged on the fixed clamping components b11 and rotating synchronously with the net bundle, braking force is provided under the clamping of the clamping components b22. Compared with the prior art, the provision of this braking force has nothing to do with the size and dimensions of the net bundle, so a more uniform braking force can be provided to ensure that the net bundle is always in a tensioned state during net release. The structure is simple, convenient, stable and reliable, which is beneficial to subsequent operations such as net rope conveying, bundling and net cutting by the cutting knife.
[0038] Optionally, as Figure 3 shown in, in some embodiments of the present invention, the fixed clamping components b11 include a first flange seat b111, a first rotating shaft b112 and a first top disc b113, wherein: the first flange seat b111 is fixed to the frame, the first rotating shaft b112 is rotatably connected to the first flange seat b111, and both ends protrude from the first flange seat b111; the first top disc b113 is coaxially fixed to one end of the first rotating shaft b112 and faces the moving clamping components b12, and the brake disc b21 is coaxially fixed to the other end of the first rotating shaft b112. Through such an arrangement, it can be ensured that the first top disc b113 and the brake disc b21 rotate synchronously with the first rotating shaft b112. When specifically connecting, the connection between the first rotating shaft b112 and the first top disc b113 as well as the brake disc b21 can be realized in the form of a keyway.
[0039] Optionally, as Figure 4 shown in, the first top disc b113 includes a retaining disc b1131 with a diameter larger than the inner diameter of the net bundle and a top sleeve b1132 coaxially connected to the retaining disc b1131 and used for being inserted into the inner diameter of the net bundle. A chamfered surface b1133 is provided at the end of the top sleeve b1132. When specifically installing, as Figure 2 shown in, the retaining disc b1131 is in contact with the end face of the net bundle, and the top sleeve b1132 is inserted into the inner diameter of the net bundle. In the embodiments of the present invention, through the setting of the chamfered surface b1133, it provides a guide for the net bundle to be inserted into the top sleeve b1132, which is beneficial to improving the convenience of net bundle installation.
[0040] Optionally, as Figure 4 shown in, in order to prevent the net bundle from rotating relative to the first top disc b113 during rotation, the retaining disc b1131 also has locking holes b1134 for fasteners to pass through, which are used for fixedly connecting with the end face of the net bundle. Through such an arrangement, when the net bundle is sleeved on the first top disc b113, and then the screw is inserted into the locking hole b1134 to be fixedly connected with the process hole on the end face of the net bundle, the synchronism of the rotation of the brake disc b21 and the net bundle can be ensured.
[0041] Optionally, as shown in Figure 5 In some embodiments of the present utility model, the specific structure of the moving pressing component b12 includes: a second flange seat b121, a sleeve b122, a push rod b123, and a second top plate b125. Specifically: the second flange seat b121 is fixed to the frame; the sleeve b122 is fixedly connected to the second flange seat b121 and extends in a direction away from the fixed pressing component b11; the push rod b123 passes through the second flange seat b121 and extends into the sleeve b122. A first compression spring b124 is provided in the sleeve b122 with one end abutting against the bottom and the other end abutting against the end of the push rod b123. The push rod b123 is slidably disposed relative to the sleeve b122; the second top plate b125 is rotatably connected to the other end of the push rod b123. By moving the push rod b123 in the sleeve b122, the second top plate b125 can be horizontally translated in the axial direction. By the pressing of the first compression spring b124, the pressing force of the second top plate b125 against the net bundle can be ensured, thereby ensuring the fixing reliability of the net bundle.
[0042] Optionally, as shown in Figure 6 In the embodiments of the present utility model, the second top plate b125 has a fixing cavity b1251 inside. A bearing b1252 is fixed in the fixing cavity b1251. The push rod b123 is fixedly connected to the inner ring of the bearing b1252. Through this structural design, the second top plate b125 can rotate relative to the push rod b123. When installing the bearing b1252, it can be fixed in the fixing cavity b1251 by a retaining ring or the like, so that the push rod b123 will not rotate during movement, improving the reliability of the mechanism in use.
[0043] Optionally, as shown in Figure 7 The clamping component b22 includes: a fixing plate b221, a movable plate b222, a screw rod b223, a second compression spring b225, and a friction plate b226. Specifically: the fixing plate b221 is fixed to the frame; when specifically fixed, it is adapted to the position of the first flange seat b111 so that the brake disc b21 can extend between the fixing plate b221 and the movable plate b222; the movable plate b222 is disposed opposite and parallel to the fixing plate b221; one end of the screw rod b223 is fixedly connected to the movable plate b222, and the other end passes through the fixing plate b221 and is screwed with a nut b224; the second compression spring b225 is sleeved on the screw rod b223 and has one end abutting against the fixing plate b221 and the other end abutting against the nut b224; thus, by adjusting the position of the nut b224 on the screw rod b223, the clamping force on the brake disc b21 can be adjusted by means of the second compression spring b225; the friction plate b226 is connected to the opposite surfaces of the fixing plate b221 and the movable plate b222 and is used to contact the brake disc b21.
[0044] Optionally, as shown in Figure 7As shown, since the friction plate b226 needs to be replaced after long-term friction, in order to facilitate the replacement of the friction plate b226, in the embodiment of the present utility model, the friction plate is detachably connected to the fixed plate, and the friction plate is detachably connected to the movable plate. The detachable connection here can be detachably fixed in the form of fasteners.
[0045] Optionally, as Figure 7 shown, on the side of the movable plate b222 away from the friction plate b226, there is also a limiting bent portion b2221 bent towards the fixed plate b221. The bent portion is configured such that when the bent portion contacts the fixed plate b221, the thickness of the two friction plates b226 has reached the limit of use. By providing the limiting bent portion, damage to the brake disc b21 can be avoided.
[0046] The present utility model also provides a baling machine, including the net laying braking mechanism of any one of the above.
[0047] An application scenario of an exemplary embodiment:
[0048] As Figures 2 to 7 shown, before installing the net bale, first move the second top plate b125 to the rightmost end. After manually inserting one end of the net bale into the top sleeve b1132 of the first top plate b113, then move the second top plate b125 to the left so that the right end of the net bale is stuffed into the second top plate b125, and keep pressing the net bale under the action of the first compression spring b124. The net bale installation is completed. Then adjust the distance between the fixed plate b221 and the movable plate b222 in the clamping assembly b22 so that the brake disc b21 is clamped between the two friction plates b226. By adjusting the position of the adjusting nut b224 on the screw b223, the pressure of the second compression spring b225 on the movable plate b222 is adjusted, so that the frictional force of the two friction plates b226 on the brake disc b21 keeps the net rope in a tensioned state at all times when the net is released. The net rope in the tensioned state is beneficial for subsequent conveying, baling and cutting the net by the cutter. The net laying braking mechanism of this structure is simple in structure, convenient to install, and can solve the problems of fixing the net bale and releasing and stretching the net of the baling machine.
[0049] The above description and the drawings fully illustrate the embodiments of the present utility model so that those skilled in the art can practice them. Other embodiments may include structural and other changes. The embodiments only represent possible variations. Unless explicitly required, the individual components and functions are optional, and the order of operations can vary. Parts and features of some embodiments can be included in or replaced by parts and features of other embodiments. The embodiments of the present utility model are not limited to the structures described above and shown in the drawings, and various modifications and changes can be made without departing from its scope. The scope of the present utility model is only limited by the appended claims.
Claims
1. A cloth net braking mechanism, characterized in that, Comprising: A net bundle fixing assembly (b1), including a fixed tightening assembly (b11) and a moving tightening assembly (b12) arranged oppositely. The fixed tightening assembly (b11) and the moving tightening assembly (b12) are used to clamp and fix the net bundle between them, and the net bundle rotates freely following them. A braking assembly (b2), including a brake disc (b21) fixed to the fixed tightening assembly (b11) and rotating synchronously with the net bundle, and a clamping assembly (b22) for clamping the brake disc (b21) and providing braking force for the brake disc (b21). Wherein, the moving tightening assembly (b12) is axially elastically telescopic.
2. The network deployment braking mechanism according to claim 1, characterized in that, The fixed tightening assembly (b11) includes: A first flange seat (b111), fixed to the frame. A first rotating shaft (b112), rotatably connected to the first flange seat (b111), and protruding from both ends of the first flange seat (b111). A first top disc (b113), coaxially fixed to one end of the first rotating shaft (b112) and facing the moving tightening assembly (b12), and the brake disc (b21) is coaxially fixed to the other end of the first rotating shaft (b112).
3. The net laying braking mechanism according to claim 2, wherein The first top disc (b113) includes a retaining disc (b1131) with a diameter larger than the inner diameter of the net bundle and a top sleeve (b1132) coaxially connected to the retaining disc (b1131) and used to be inserted into the inner diameter of the net bundle. A chamfered surface (b1133) is provided at the end of the top sleeve (b1132).
4. The net laying braking mechanism according to claim 3, wherein The retaining disc (b1131) also has locking holes (b1134) for fasteners to pass through, for fixedly connecting with the end face of the net bundle.
5. The net laying braking mechanism according to claim 1, characterized in that, The moving tightening assembly (b12) includes: A second flange seat (b121), fixed to the frame. A sleeve (b122), fixedly connected to the second flange seat (b121) and extending in a direction away from the fixed tightening assembly (b11). A push-pull rod (b123), passing through the second flange seat (b121) and extending into the sleeve (b122). A first compression spring (b124) with one end abutting against the bottom and the other end abutting against the end of the push-pull rod (b123) is arranged in the sleeve (b122), and the push-pull rod (b123) can be slidably arranged relative to the sleeve (b122). A second top disc (b125), rotatably connected to the other end of the push-pull rod (b123).
6. The net laying braking mechanism according to claim 5, wherein A fixed cavity (b1251) is provided inside the second top disc (b125), and a bearing (b1252) is fixed in the fixed cavity (b1251). The push-pull rod (b123) is fixedly connected to the inner ring of the bearing (b1252).
7. The network deployment braking mechanism according to claim 1, characterized in that, The clamping assembly (b22) includes: A fixed plate (b221), fixed to the frame. A movable plate (b222), arranged opposite to and parallel with the fixed plate (b221). The screw (b223) is fixedly connected to the movable plate (b222) at one end, and a nut (b224) is screwed on the other end after passing through the fixed plate (b221). The second compression spring (b225) is sleeved on the screw (b223), and abuts against the fixed plate (b221) at one end and abuts against the nut (b224) at the other end. The friction plate (b226) is connected to the opposite surfaces of the fixed plate (b221) and the movable plate (b222) and is used to contact the brake disc (b21).
8. The cloth net braking mechanism according to claim 7, wherein the friction plate (b226) is detachably connected to the fixed plate (b221), and / or the friction plate (b226) is detachably connected to the movable plate (b222).
9. The cloth net braking mechanism according to claim 8, wherein a limiting bending portion (b2221) bent towards the fixed plate (b221) is further provided on the side of the movable plate (b222) away from the friction plate (b226).
10. A baler, characterized in that, Comprising: The cloth net braking mechanism according to any one of claims 1 to 9.