Ear and bract shredding device for corn harvester

By designing the fruit ear buds and leaves chopping device for corn harvesters, using a combination of crushing rollers and chopping knifes, combined with the design of screen plates and movable plates, the problem of clogging of screen plates is solved, and efficient chopping and fineness control of fruit ear buds and leaves is achieved, extending the service life of the device.

CN223142545UActive Publication Date: 2025-07-25SHANDONG GUOFENG MACHINE
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Patent Information

Application Number
CN202421708103.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-07-25
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The screening plates of existing corn harvesters are prone to clogging when filtering the bud leaves, affecting the blanking of the bud leaves, resulting in poor chopping effect.

Method used

A fruit ear bud leaf chopping device for corn harvester is designed. The fruit ear bud leaf leaf is initially crushed by a motor driven front and rear crushing roller, and then the second crushing is performed by a chopping knife. The screen plate and the movable plate are used to lift and lower repeatedly to avoid blockage, and the support block and support spring are buffered and protected.

Benefits of technology

It realizes efficient chopping of fruit ears and buds, avoids clogging of the screen plate, improves the fineness control of chopping, and extends the service life of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chopping devices, and discloses a corn ear and bract chopping device for a corn harvester, which comprises a processing box, the driving box is fixedly connected to the right side of the treatment box; the limiting block is fixedly connected to the inner side of the treatment box; and a processing assembly is arranged in the processing box and the driving box. According to the ear and bract shredding device for the corn harvester, a rotating rod drives a rotating plate to rotate, the rotating plate drives a shaft rod to rotate, the top end of a transmission rod is rotationally connected to the outer wall of the shaft rod, and along with the change of the rotating position of the shaft rod, the transmission rod is driven to repeatedly ascend and descend, the transmission rod is hinged to a movable plate to ascend and descend, and the movable plate drives a sieve plate to ascend and descend; and the sieve plate repeatedly ascends and descends to drive clusters and bracts to vibrate, so that the chopping knife can uniformly chop, meanwhile, the sieve plate is prevented from being blocked, the chopping fineness is controlled through the sieve plate, the sieve plate is supported through the supporting blocks, descending of the sieve plate is buffered through the supporting springs, and the sieve plate is prevented from being damaged due to collision.
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Description

Technical Field

[0001] The utility model relates to the technical field of chopping devices, in particular to an ear husk chopping device for a corn harvester. Background Art

[0002] A corn harvester is an agricultural machine that uses machinery to complete multiple operations at one time, including picking the corn ears, stacking the corn, and returning the stalks to the field when the corn is ripe.

[0003] According to a corn harvester husk chopper disclosed in Chinese patent CN214126120U, the husks are chopped multiple times by setting a crushing box and a crushing cylinder, and the husks of a larger volume are repeatedly crushed by a sieve plate to ensure that they can be fully chopped. The corn husks can be fully chopped, so that they can be quickly degraded and returned to the field.

[0004] In the above patent, since the screen plate is fixedly installed inside the discharge port, husks are easily accumulated when the screen plate is used for filtering, resulting in blockage of the screen plate holes, thereby affecting the falling of husks. To this end, we provide a corn cob husk chopping device for a corn harvester. Utility Model Content

[0005] The utility model aims to provide a corn cob husk chopping device for a corn harvester to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a corn harvester ear husk chopping device, comprising: a processing box;

[0007] Connected to a feed bin disposed on the top of the processing box;

[0008] Connected to the discharge bin arranged at the bottom of the processing box;

[0009] A drive box fixedly connected to the right side of the processing box;

[0010] A limit block fixedly connected to the inner side of the processing box;

[0011] A processing assembly is arranged in the processing box and the driving box; the processing assembly comprises a crushing part fixedly connected to the inside of the processing box, the crushing part is connected to a shredding part, and the shredding part is connected to a screening part.

[0012] Preferably, the crushing part includes a motor fixedly connected to the inner wall of the driving box. The output end of the motor is fixedly connected to a front rotating shaft. The left end of the front rotating shaft movably penetrates through the right side of the processing box and is rotatably connected to the left inner wall of the processing box through a bearing. A front crushing roller is fixedly connected to the outer wall of the front rotating shaft. A front gear is fixedly connected to the outer wall of the front rotating shaft. A rear gear is meshed with the rear end of the front gear. The inner wall of the rear gear is fixedly connected to a rear rotating shaft. The left end of the rear rotating shaft movably penetrates through the right side of the processing box and is rotatably connected to the left inner wall of the processing box through a bearing. A rear crushing roller is fixedly connected to the outer wall of the rear rotating shaft.

[0013] Preferably, the chopping part includes a driving shaft fixedly connected to the outer wall of the right end of the front rotating shaft. The driving shaft is connected to a driven shaft through a conveyor belt. A rotating rod is fixedly connected to the inner wall of the driven shaft. The left end of the rotating rod movably penetrates through the right side of the processing box and is rotatably connected to the left inner wall of the processing box through a bearing. Chopping knives are fixedly connected to the outer wall of the rotating rod.

[0014] Preferably, the screening part includes a guide plate fixedly connected to the inner bottom of the processing box. A groove is formed in the top of the guide plate. A support block is fixedly connected to the inner surface of the groove through a support spring. A sieve plate is fixedly connected to the top of the support block. Baffles are fixedly connected to both sides of the top surface of the sieve plate. A movable plate is fixedly connected to the right side of the sieve plate. The right end of the movable plate penetrates through a movable groove formed in the right side of the processing box. A transmission rod is hinged to the top of the movable plate. The top end of the transmission rod is rotatably connected to the side surface of a rotating plate through a shaft rod. The left side of the rotating plate is fixedly connected to the right side of the rotating rod.

[0015] Preferably, the outer end bottom of the limiting block is in contact with the top surface of the sieve plate, and the limiting block is used to limit the upward reset of the sieve plate.

[0016] Preferably, the bottom end of the support block is slidably connected to the inner surface of the groove, which facilitates the support block to drive the sieve plate to move.

[0017] Preferably, the shape of the sieve plate is set to be arc-shaped, which is set according to the rotation trajectory of the chopping knives and improves the chopping efficiency.

[0018] Compared with the prior art, the utility model provides a device for chopping ear bracts of a corn harvester, which has the following beneficial effects:

[0019] For the device for chopping ear bracts of the corn harvester, when the motor is started and runs, the front crushing roller is driven to rotate through the front rotating shaft. The front rotating shaft drives the front gear to rotate. The rear end of the front gear is meshed with the rear gear. The rear gear drives the rear rotating shaft to rotate in the reverse direction. The rear rotating shaft drives the rear crushing roller to rotate in the reverse direction. Through the opposite rotation of the front crushing roller and the rear crushing roller, the ear bracts are crushed.

[0020] The ear husk shredding device for the corn harvester drives the driving shaft to rotate through the front rotating shaft. The driving shaft drives the driven shaft to rotate through belt transmission. The driven shaft drives the rotating rod to rotate, and the rotating rod drives the shredding knife to rotate, so as to perform secondary crushing treatment on the crushed ear husks, thereby improving the crushing effect.

[0021] For the ear husk shredding device of the corn harvester, the rotating rod drives the rotating plate to rotate, and the rotating plate drives the shaft rod to rotate. The top end of the transmission rod is rotatably connected to the outer wall of the shaft rod. As the rotating position of the shaft rod changes, the transmission rod is driven to lift repeatedly. The transmission rod is hinged to drive the movable plate to lift, and the movable plate drives the sieve plate to lift. The sieve plate lifts repeatedly to drive the ear husks to vibrate, which can make the shredding knife cut evenly, avoid clogging of the sieve plate, and control the shredding fineness by using the sieve plate. The sieve plate is supported by the support block, and the support spring is used to buffer the descent of the sieve plate to avoid damage to the sieve plate caused by collision. Brief Description of the Drawings

[0022] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0023] Figure 2 It is a schematic diagram of the sectional structure of the present utility model;

[0024] Figure 3 It is a schematic diagram of the internal structure of the present utility model;

[0025] Figure 4 It is a schematic diagram of the crushing part structure of the present utility model;

[0026] Figure 5 It is a schematic diagram of the screening part structure of the present utility model.

[0027] In the figure: processing box 1, feeding bin 2, discharging bin 3, driving box 4, processing component 5, crushing part 51, motor 511, front rotating shaft 512, front crushing roller 513, front gear 514, rear gear 515, rear rotating shaft 516, rear crushing roller 517, shredding part 52, driving shaft 521, driven shaft 522, rotating rod 523, shredding knife 524, screening part 53, guide plate 531, groove 532, support spring 533, support block 534, sieve plate 535, baffle 536, movable plate 537, transmission rod 538, rotating plate 530, shaft rod 539, limit block 6. Detailed Description of the Embodiment

[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts belong to the scope of protection of the present invention.

[0029] In the present invention, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] Embodiment 1

[0031] The ear husk chopping device for a corn harvester provided by the present invention is as Figures 1 to 5 shown: An ear husk chopping device for a corn harvester includes: a processing box 1;

[0032] A feed bin 2 communicatively arranged at the top of the processing box 1;

[0033] A discharge bin 3 communicatively arranged at the bottom of the processing box 1;

[0034] A drive box 4 fixedly connected to the right side of the processing box 1;

[0035] A limiting block 6 fixedly connected to the inner side of the processing box 1;

[0036] A processing assembly 5 is arranged in the processing box 1 and the drive box 4; the processing assembly 5 includes a crushing part 51 fixedly connected to the inside of the processing box 1, the crushing part 51 is connected with a chopping part 52, and the chopping part 52 is connected with a screening part 53.

[0037] The crushing part 51 includes a motor 511 fixedly connected to the inner wall of the drive box 4, the output end of the motor 511 is fixedly connected with a front rotating shaft 512, the left end of the front rotating shaft 512 movably penetrates through the right side of the processing box 1 and is rotatably connected to the left inner wall of the processing box 1 through a bearing. The outer wall of the front rotating shaft 512 is fixedly connected with a front crushing roller 513, the outer wall of the front rotating shaft 512 is fixedly connected with a front gear 514, the rear end of the front gear 514 is engaged with a rear gear 515, the inner wall of the rear gear 515 is fixedly connected with a rear rotating shaft 516, the left end of the rear rotating shaft 516 movably penetrates through the right side of the processing box 1 and is rotatably connected to the left inner wall of the processing box 1 through a bearing, and the outer wall of the rear rotating shaft 516 is fixedly connected with a rear crushing roller 517.

[0038] In this embodiment, the bottom of the outer end of the limiting block 6 is arranged in contact with the top surface of the sieve plate 535, and the limiting block 6 is used to limit the upward reset of the sieve plate 535.

[0039] Example 2

[0040] On the basis of Example 1, the corn harvester cob husk chopping device provided by the utility model is as follows: Figures 1 to 5 As shown: the shredding part 52 includes a driving shaft 521 fixedly connected to the outer wall of the right end of the front rotating shaft 512, the driving shaft 521 is connected to the driven shaft 522 through a conveyor belt transmission, the inner wall of the driven shaft 522 is fixedly connected to a rotating rod 523, the left end of the rotating rod 523 movably passes through the right side of the processing box 1, and is rotatably connected to the left inner wall of the processing box 1 through a bearing, and the outer wall of the rotating rod 523 is fixedly connected to a shredding knife 524.

[0041] In this embodiment, the chopping knives 524 are staggeredly arranged, so as to fully chop the ear bracts. Example

[0042] On the basis of Example 1, the corn cob husk chopping device for a corn harvester provided by the utility model is as follows: Figures 1 to 5 As shown: the screening part 53 includes a material guide plate 531 fixedly connected to the bottom of the processing box 1, a groove 532 is opened on the top of the material guide plate 531, the inner surface of the groove 532 is fixedly connected to a support block 534 through a support spring 533, a sieve plate 535 is fixedly connected to the top of the support block 534, baffles 536 are fixedly connected to both sides of the top surface of the sieve plate 535, a movable plate 537 is fixedly connected to the right side of the sieve plate 535, the right end of the movable plate 537 passes through the movable groove opened on the right side of the processing box 1, a transmission rod 538 is hinged on the top of the movable plate 537, the top of the transmission rod 538 is rotatably connected to the side of the rotating plate 530 through the shaft rod 539, and the left side of the rotating plate 530 is fixedly connected to the right side of the rotating rod 523.

[0043] In this embodiment, the bottom end of the support block 534 is slidably connected to the inner surface of the groove 532, so that the support block 534 can drive the screen plate 535 to move.

[0044] Furthermore, the shape of the screen plate 535 is set to be an arc, which is set according to the rotation trajectory of the chopping knife 524 and improves the chopping efficiency.

[0045] During the actual operation process, when this device is in use, the ear bracts are poured into the processing box 1 through the feeding bin 2. The motor 511 is started to operate, driving the front crushing roller 513 to rotate through the front rotating shaft 512. The front rotating shaft 512 drives the front gear 514 to rotate. The rear end of the front gear 514 meshes with the rear gear 515, and the rear gear 515 drives the rear rotating shaft 516 to rotate in the reverse direction. The rear rotating shaft 516 drives the rear crushing roller 517 to rotate in the reverse direction. Through the opposite rotation of the front crushing roller 513 and the rear crushing roller 517, the ear bracts are crushed. At the same time, the front rotating shaft 512 drives the driving shaft 521 to rotate. The driving shaft 521 drives the driven shaft 522 to rotate through the conveyor belt. The driven shaft 522 drives the rotating rod 523 to rotate, and the rotating rod 523 drives the chopping knife 524 to rotate, performing secondary crushing on the crushed ear bracts that have fallen, thereby improving the crushing effect.

[0046] The ear bracts after secondary crushing fall onto the surface of the sieve plate 535 to control the chopping fineness. The rotating rod 523 drives the rotating plate 530 to rotate, and the rotating plate 530 drives the shaft rod 539 to rotate. The top end of the transmission rod 538 is rotationally connected to the outer wall of the shaft rod 539. As the rotational position of the shaft rod 539 changes, the transmission rod 538 is driven to lift and lower repeatedly. The transmission rod 538 is hinged to drive the movable plate 537 to lift and lower, and the movable plate 537 drives the sieve plate 535 to lift and lower. The sieve plate 535 lifting and lowering repeatedly drives the ear bracts to vibrate, enabling the chopping knife 524 to chop evenly and avoiding blockage of the sieve plate 535. The sieve plate 535 is supported by the support block 534, and the support spring 533 is used to buffer the downward movement of the sieve plate 535 to avoid damage to the sieve plate 535 caused by collision. At the same time, the limit block 6 is used to limit the upward reset of the sieve plate 535 to prevent the sieve plate 535 from contacting the chopping knife 524.

[0047] The screened ear bracts are collected through the discharge bin 3, and at the same time, the guide plate 531 is used to guide the falling of the ear bracts.

[0048] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

Claims

1. An ear husk chopping device for a corn harvester, comprising: Processing box (1); Connected to a feed bin (2) disposed on the top of the processing box (1); Connected to a discharge bin (3) arranged at the bottom of the processing box (1); A drive box (4) fixedly connected to the right side of the processing box (1); A limit block (6) fixedly connected to the inner side of the processing box (1); The invention is characterized in that: a processing assembly (5) is arranged inside the processing box (1) and the driving box (4); the processing assembly (5) comprises a crushing part (51) fixedly connected to the inside of the processing box (1); the crushing part (51) is connected to a shredding part (52); and the shredding part (52) is connected to a screening part (53).

2. The ear husk shredding device for a corn harvester according to claim 1, characterized in that: The crushing section (51) comprises a motor (511) fixedly connected to the inner wall of the driving box (4); the output end of the motor (511) is fixedly connected to a front rotating shaft (512); the left end of the front rotating shaft (512) movably passes through the right side of the processing box (1) and is rotatably connected to the left inner wall of the processing box (1) via a bearing; the outer wall of the front rotating shaft (512) is fixedly connected to a front crushing roller (513); the outer wall of the front rotating shaft (512) is fixedly connected to a front gear (514); the rear end of the front gear (514) is meshed with a rear gear (515); the inner wall of the rear gear (515) is fixedly connected to a rear rotating shaft (516); the left end of the rear rotating shaft (516) movably passes through the right side of the processing box (1) and is rotatably connected to the left inner wall of the processing box (1) via a bearing; the outer wall of the rear rotating shaft (516) is fixedly connected to a rear crushing roller (517).

3. The ear husk chopping device for a corn harvester according to claim 1, characterized in that: The shredding portion (52) comprises a driving shaft (521) fixedly connected to the outer wall of the right end of the front rotating shaft (512); the driving shaft (521) is connected to a driven shaft (522) via a conveyor belt transmission; the inner wall of the driven shaft (522) is fixedly connected to a rotating rod (523); the left end of the rotating rod (523) movably passes through the right side of the processing box (1) and is rotatably connected to the inner wall of the left side of the processing box (1) via a bearing; and the outer wall of the rotating rod (523) is fixedly connected to a shredding knife (524).

4. The ear husk chopping device for a corn harvester according to claim 1, characterized in that: The screening portion (53) comprises a material guide plate (531) fixedly connected to the bottom of the processing box (1); a groove (532) is provided at the top of the material guide plate (531); a support block (534) is fixedly connected to the inner surface of the groove (532) via a support spring (533); a sieve plate (535) is fixedly connected to the top of the support block (534); baffles (536) are fixedly connected to both sides of the top surface of the sieve plate (535); a movable plate (537) is fixedly connected to the right side of the sieve plate (535); the right end of the movable plate (537) passes through a movable groove provided on the right side of the processing box (1); a transmission rod (538) is hingedly connected to the top of the movable plate (537); the top end of the transmission rod (538) is rotatably connected to the side of the rotating plate (530) via a shaft rod (539); and the left side of the rotating plate (530) is fixedly connected to the right side of the rotating rod (523).

5. A husk chopping device for a corn harvester according to claim 1, characterized in that: The bottom of the outer end of the limiting block (6) is arranged in contact with the top surface of the sieve plate (535).

6. The ear husk shredding device for a corn harvester according to claim 4, characterized in that: The bottom end of the support block (534) is slidably connected to the inner surface of the groove (532).

7. A husk shredding device for a corn harvester according to claim 4, characterized in that: The shape of the sieve plate (535) is set to be arc-shaped.

Citation Information

Patent Citations

  • Corn harvester bract chopper

    CN214126120U