Emulsion separating, precipitating and cleaning device
By designing an emulsion separation and precipitation cleaning device, the separation and cleaning problems of copper slag in the emulsion are solved by using the partition and lifting components in the rectangular box, and the multiple utilization of emulsion and the recycling and reuse of copper slag are realized.
Patent Information
- Application Number
- CN202422344410.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-25
AI Technical Summary
The prior art is difficult to effectively separate and clean the copper slag mixed into the emulsion during the continuous rolling mill, making it difficult to reuse the emulsion and the copper slag to be recycled and reused.
A system of emulsion separation and precipitation cleaning device is designed, and the partition plate and lifting components in the rectangular box are used to achieve precipitation and cleaning of copper slag through the flow and impact force of the emulsion, and clean emulsion and copper slag are separated.
The multiple reuse of emulsion and the recycling of copper slag have been realized, and the recycling rate of resources has been improved.
Smart Images

Figure CN223144202U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsion separation, and particularly relates to an emulsion separation, precipitation and cleaning device. Background Art
[0002] Copper plates are processed into copper rods with a diameter of 8 mm, and these copper rods are subsequently used in the production of high-purity electrolytic copper foils. Such copper foils are renowned for their excellent electrical conductivity, thermal conductivity, and mechanical properties, and are widely used in industries such as electronics, communication, power, and construction.
[0003] Copper billets with a size of 80 mm × 70 mm produced by a continuous casting machine are rolled into round copper rods with a diameter of 8 mm by a continuous rolling mill. During the production process, an emulsion is used to reduce the temperature of the moving parts and bearings of the continuous rolling mill and provide lubrication. Due to the friction and extrusion of the copper rods between multiple moving parts of the continuous rolling mill, some copper rod abrasives (i.e., copper slag) will be mixed into the emulsion. It is very difficult to clean and separate the emulsion and copper slag when they are combined and enter the storage tank, resulting in a large workload. In order to achieve the recycling of resources, it is necessary to separate the copper slag from the emulsion so that the emulsion can be used again, and after the separated copper slag is cleaned, it can also be remelted. Therefore, an emulsion separation, precipitation and cleaning device is proposed to solve the above problems. Summary of the Utility Model
[0004] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide an emulsion separation, precipitation and cleaning device.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0006] An emulsion separation, precipitation and cleaning device of the utility model includes a rectangular box body. It is characterized in that the rectangular box body is of a hollow structure and has an open upper end. An outlet groove is provided at the front end of the rectangular box body, and a rear baffle is provided at the rear end of the rectangular box body. Five equally spaced partitions are provided inside the rectangular box body. Notches are provided at the upper ends of the rear baffle and the five partitions, and the six notches are distributed in a staggered manner in sequence. Cleaning ports are provided at the bottoms of the five partitions, and corresponding lifting components are provided on one side of the five cleaning ports.
[0007] As a preferred technical solution of the utility model, the lifting component includes a slide rail. The slide rail is arranged on one side of the corresponding partition. A lifting baffle is slidably connected inside the slide rail. A round steel is fixedly connected to the upper end of the lifting baffle, and a handle is fixedly connected to the upper end of the round steel.
[0008] As a preferred technical solution of the utility model, the outlet groove is arranged to slope downwards.
[0009] As a preferred technical solution of the present utility model, the rectangular box body, the outlet groove, the rear baffle, the five partition plates and the lifting baffle are all made of 10-mm-thick steel plates.
[0010] Compared with the prior art, the working principle and beneficial effects of the present utility model are as follows:
[0011] The liquid containing copper slag emulsion coming out of the continuous rolling mill enters the separation, precipitation and cleaning device through the notch on the rear baffle and is continuously added. When the liquid in the first pool is full, it will enter the next pool in turn through the notch on the partition plate. Since the copper slag will sink to the bottom, the emulsion in the pool further back in the device is purer. At the same time, in this process, the copper slag is precipitated and the emulsion is separated. When the liquid just flows into the last pool, all the five lifting baffles are pulled up. Due to the relatively fast flow rate of the emulsion, the impact force of the emulsion is used to impact the precipitated copper slag to clean the copper slag. Finally, the emulsion enters the underground storage tank through the outlet groove, so as to realize the separation of the emulsion and the precipitated copper slag. Through this box body, the emulsion and the copper slag are separated, precipitated and cleaned, and the clean emulsion is obtained and reused repeatedly, and the clean copper slag is recycled into the furnace to melt the copper slag for reuse. Description of the Drawings
[0012] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:
[0013] Figure 1 is a schematic structural diagram of the present utility model;
[0014] Figure 2 is a partial schematic diagram of A of the present utility model;
[0015] In the figure: 1, rectangular box body; 2, outlet groove; 3, rear baffle; 4, partition plate; 5, notch; 6, cleaning port; 7, lifting assembly; 701, slide rail; 702, lifting baffle; 703, round steel; 704, handle. Detailed Embodiments
[0016] The following describes the preferred embodiments of the present utility model with reference to the drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present utility model, and are not used to limit the present utility model.
[0017] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model; the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and defined, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0018] Figure 1-2 The present utility model provides an emulsion separation, precipitation and cleaning device, which includes a rectangular box body 1 with a length of 3620 mm × a width of 1220 mm × a height of 800 mm. The rectangular box body 1 is of a hollow structure and has an open upper end. An outlet groove 2 is provided at the front end of the rectangular box body 1, and a rear baffle 3 is provided at the rear end of the rectangular box body 1. Five equally spaced partition plates 4 are provided inside the rectangular box body 1. Notches 5 are provided at the upper ends of the rear baffle 3 and the five partition plates 4. The six notches 5 are distributed in a staggered manner in sequence. The notch 5 is 300 mm × 100 mm. Cleaning ports 6 are provided at the bottoms of the five partition plates 4. The cleaning port 6 is 190 mm × 190 mm. A corresponding lifting assembly 7 is provided on one side of each of the five cleaning ports 6.
[0019] Further, the lifting assembly 7 includes a slide rail 701 provided on one side of the corresponding partition plate 4. A lifting baffle 702 is slidably connected inside the slide rail 701. The lifting baffle 702 is a plate with a size of 200 mm × 200 mm and can cover the cleaning port 6. A round steel 703 is fixedly connected to the upper end of the lifting baffle 702, and a handle 704 is fixedly connected to the upper end of the round steel 703. Pulling up the handle 704 will drive the lifting baffle 702 to rise, thereby opening the cleaning port 6, and using the impact force of the emulsion to impact the precipitated copper slag to play a role in cleaning the copper slag. The outlet groove 2 is inclined downward, and the emulsion enters the underground storage tank through the outlet groove 2.
[0020] The rectangular box body 1, the outlet groove 2, the rear baffle 3, the five partition plates 4 and the lifting baffle 702 are all made of 10 mm thick steel plates.
[0021] The working principle of the present utility model:
[0022] The liquid containing copper slag emulsion discharged from the continuous rolling mill enters the separation, precipitation and cleaning device through the notch 5 on the rear baffle 3 and is continuously added. When the liquid in the first pool is full, it will enter the next pool in sequence through the notch 5 on the partition board 4. Since the copper slag will sink to the bottom, the emulsion in the later pools flowing into the device is purer. At the same time, during this process, it plays a role in copper slag precipitation and emulsion separation. When the liquid just flows into the last pool, all five lifting baffles 702 are pulled up. Due to the relatively fast flow rate of the emulsion, the impact force of the emulsion is used to impact the precipitated copper slag to play a role in cleaning the copper slag. Finally, the emulsion enters the underground storage tank through the outlet trough 2, thus realizing the separation of the emulsion and the precipitated copper slag. Through this box body, the emulsion and copper slag are separated, precipitated and cleaned, and clean emulsion is obtained and reused repeatedly. The clean copper slag is recycled into the furnace to melt the copper slag for reuse again.
[0023] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An emulsion separation and precipitation cleaning device, comprising a rectangular box body (1), characterized in that, The rectangular box body (1) has a hollow structure and an open upper end. An outlet groove (2) is provided at the front end of the rectangular box body (1), and a rear baffle (3) is provided at the rear end of the rectangular box body (1). Five equally spaced partitions (4) are provided inside the rectangular box body (1). Notches (5) are provided at the upper ends of the rear baffle (3) and the five partitions (4), and the six notches (5) are distributed in a staggered manner in sequence. Cleaning ports (6) are provided at the bottoms of the five partitions (4), and corresponding lifting components (7) are provided on one side of each of the five cleaning ports (6).
2. The emulsion separation and precipitation cleaning device according to claim 1, characterized in that, The lifting component (7) includes a slide rail (701). The slide rail (701) is arranged on one side of the corresponding partition (4). A lifting baffle (702) is slidably connected to the inner side of the slide rail (701). A round steel (703) is fixedly connected to the upper end of the lifting baffle (702), and a handle (704) is fixedly connected to the upper end of the round steel (703).
3. The emulsion separation, precipitation and cleaning device according to claim 1, characterized in that, The outlet groove (2) is arranged to slope downwards.
4. An emulsion separation, precipitation and cleaning device according to claim 2, characterized in that, The rectangular box body (1), the outlet groove (2), the rear baffle (3), the five partitions (4) and the lifting baffle (702) are all made of 10 mm thick steel plates.