Barley-derived component separation and purification device

By introducing structures such as water pumps, cylinders and brushes into the barley-derived component separation and purification device, the problem of flocs adhering to the inner wall of the rotary sink tank is solved, and efficient cleaning and simplified cleaning process is achieved.

CN223144213UActive Publication Date: 2025-07-25HANGZHOU BOK BIOTECHNOLOGIES CO LTD
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Patent Information

Application Number
CN202422439791.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-07-25
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

After the existing barley-derived ingredients separation and purification device is completed, more barley flocs are easily adhered to the inner wall of the rotary sink, and the internal space of the rotary sink is small, which is time-consuming and labor-intensive to clean, which affects the cleaning efficiency.

Method used

A device including a rotary sinker, a heating tank, a water pump, a cylinder, a steel pipe, a nozzle and a brush is designed. Clean water is injected through the water pump and sprayed through the nozzle. The height of the steel pipe is adjusted in combination with the cylinder and the surface of the hose is cleaned with the brush to achieve efficient cleaning of the rotary sinker.

Benefits of technology

It improves the cleaning convenience and efficiency of the rotary sink tank, avoids secondary pollution, and simplifies the cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model particularly relates to the technical field of barley separation and purification, and discloses a barley-derived component separation and purification device which comprises a rotary sedimentation tank and a heating tank, an air cylinder is fixedly arranged in the middle of the top end of the rotary sedimentation tank, and a second water pump is fixedly arranged on the surface, close to the air cylinder, of the rotary sedimentation tank. A communicating pipe is inserted into the top end, close to the second water pump, of the rotary sinking tank, a hose is inserted into a water outlet of the second water pump, the output end of the air cylinder penetrates through the rotary sinking tank and is fixedly provided with a supporting plate, the two ends of the supporting plate are sleeved with steel pipes, and a plurality of nozzles are inserted into the side walls, close to the rotary sinking tank, of the steel pipes at equal intervals. Through the arrangement of the rotary sinking tank, the communicating pipe, the second water pump, the air cylinder, the hose, the supporting plate, the steel pipe and the nozzles, clear water can be injected into the steel pipe by starting the second water pump and then is evenly sprayed out from the multiple nozzles, the height of the steel pipe can be adjusted by starting the air cylinder, and therefore the convenience and efficiency of cleaning the interior of the rotary sinking tank are improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of barley separation and purification, and particularly relates to a device for separating and purifying barley-derived components. Background Art

[0002] Barley is an annual herbaceous plant of the genus Hordeum in the family Poaceae. Barley is also the best raw material for producing beer and whisky. During the beer production process, barley needs to be saccharified and fermented. After saccharification, the barley needs to be filtered, boiled, and whirlpool settled to purify the barley juice for further fermentation.

[0003] In the existing device for separating and purifying barley-derived components, after use, a large amount of barley flocs are likely to adhere to the inner wall of the whirlpool settling tank. The internal space of the whirlpool settling tank is narrow, and cleaning is time-consuming and laborious, thus affecting the cleaning efficiency of the whirlpool settling tank. Summary of the Utility Model

[0004] The utility model provides a device for separating and purifying barley-derived components, aiming to solve the problem that in the existing device for separating and purifying barley-derived components, after use, a large amount of barley flocs are likely to adhere to the inner wall of the whirlpool settling tank, the internal space of the whirlpool settling tank is narrow, and cleaning is time-consuming and laborious, thus affecting the cleaning efficiency of the whirlpool settling tank.

[0005] The utility model is realized as follows: A device for separating and purifying barley-derived components includes a whirlpool settling tank and a heating tank. At the middle position of the top end of the whirlpool settling tank, a cylinder is fixedly installed. On the surface of the whirlpool settling tank close to the cylinder, a water pump II is fixedly installed. A communicating pipe is inserted at the top end of the whirlpool settling tank close to the water pump II. The water outlet of the water pump II is inserted with a hose. The output end of the cylinder penetrates through the whirlpool settling tank and is fixedly installed with a support plate. Steel pipes are sleeved at both ends of the support plate. A number of nozzles are equidistantly inserted on the side wall of the steel pipe close to the whirlpool settling tank. The other end of the hose penetrates through the communicating pipe and is inserted at the top end of the steel pipe. An inclined insertion pipe is inserted on the side wall of the whirlpool settling tank close to the heating tank. A water pump I is fixedly installed at the top end of the inclined insertion pipe. The two ends of the water pump I are sequentially connected to the inclined insertion pipe and the heating tank through pipelines.

[0006] Preferably, a discharge pipe I is inserted at the bottom end of the whirlpool settling tank. A funnel-shaped groove is opened at the inner bottom of the whirlpool settling tank. The discharge pipe I is communicated with the funnel-shaped groove. A valve is installed at the bottom end of the discharge pipe I to facilitate the discharge of flocs.

[0007] Preferably, a discharge pipe II is inserted on the side wall of the whirlpool settling tank above the funnel-shaped groove. The discharge pipe II is communicated with the inside of the whirlpool settling tank. A valve is installed at the end of the discharge pipe II to facilitate the discharge of the purified barley juice.

[0008] Preferably, a sealing cover is rotatably connected to the side wall of the cyclone settling tank near the second discharge pipe. An inspection opening is provided on the side wall of the cyclone settling tank near the sealing cover. The inspection opening penetrates through the side wall of the cyclone settling tank. The internal dimension of the inspection opening is adapted to the external dimension of one end of the sealing cover, facilitating the inspection of the interior of the cyclone settling tank.

[0009] Preferably, a clamping block is clamped inside the connecting pipe. A brush is woven on the inner side wall of the clamping block. The brush is made of cotton cloth and sleeved on the outer surface of the hose, improving the convenience of cleaning the surface of the hose.

[0010] Preferably, a dovetail groove is provided on the inner side wall of the connecting pipe near the clamping block for the clamping block to be clamped. The external dimension of the clamping block is adapted to the internal dimension of the dovetail groove. The dovetail groove is made of rubber, improving the convenience of installing the brush.

[0011] Compared with the prior art, the embodiments of the present application mainly have the following beneficial effects:

[0012] Firstly, by providing a cyclone settling tank, a connecting pipe, a second water pump, a cylinder, a hose, a support plate, a steel pipe and a nozzle, starting the second water pump can inject clean water into the interior of the steel pipe and then spray it out evenly from a number of nozzles. Starting the cylinder can adjust the height of the steel pipe, thereby improving the convenience and efficiency of cleaning the interior of the cyclone settling tank. Secondly, by providing a clamping block, a brush and a dovetail groove, the brush is made of cotton cloth. When the brush contacts the hose, it can clean the surface of the hose, thereby preventing dust on the outer surface of the hose from entering the cyclone settling tank and causing secondary pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a front view structural diagram of the present utility model.

[0014] Figure 2 It is a side view sectional structural diagram of the cyclone settling tank of the present utility model.

[0015] Figure 3 It is a top view structural diagram of the cyclone settling tank of the present utility model.

[0016] Figure 4 It is a front view sectional structural diagram of the connecting pipe of the present utility model.

[0017] Reference numerals are: 1, cyclone settling tank; 2, inclined insertion pipe; 3, heating tank; 4, first water pump; 5, first discharge pipe; 6, sealing cover; 7, second discharge pipe; 8, connecting pipe; 9, second water pump; 10, cylinder; 11, hose; 12, support plate; 13, steel pipe; 14, nozzle; 15, funnel groove; 16, inspection opening; 17, clamping block; 18, brush; 19, dovetail groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terms used in the specification of this application are merely for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification, claims, and drawings of this application are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the specification, claims, or drawings of this application are used to distinguish different objects and not to describe a specific order.

[0019] Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of this application. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.

[0020] Please refer to Figures 1-4, the embodiments provided by the present utility model: a barley-derived component separation and purification device, including a cyclone sedimentation tank 1 and a heating tank 3. An inclined insertion pipe 2 is inserted into the side wall of the cyclone sedimentation tank 1 close to the heating tank 3. The heating tank 3 is used to heat and boil the barley juice. A water pump 4 is fixedly installed at the top end of the inclined insertion pipe 2 through bolts. The two ends of the water pump 4 are sequentially connected to the inclined insertion pipe 2 and the heating tank 3 through pipes. Starting the water pump 4 can pump the boiled barley juice into the interior of the cyclone sedimentation tank 1. The inclined insertion pipe 2 is obliquely inserted into the side wall of the cyclone sedimentation tank 1. When the boiled barley juice enters the interior of the cyclone sedimentation tank 1, a high-speed rotating eddy current can be formed. The eddy current will generate centripetal force. Under the action of centripetal force and gravity, the flocs in the barley juice can be accelerated to precipitate. A discharge pipe 5 is inserted into the bottom end of the cyclone sedimentation tank 1. A funnel groove 15 is provided at the inner bottom of the cyclone sedimentation tank 1 to load the precipitated flocs. The discharge pipe 5 is connected to the funnel groove 15. A valve is installed at the bottom end of the discharge pipe 5 to facilitate the discharge of the flocs. A discharge pipe 7 is inserted into the side wall of the cyclone sedimentation tank 1 close to the upper part of the funnel groove 15. The discharge pipe 7 is connected to the interior of the cyclone sedimentation tank 1. A valve is installed at the end of the discharge pipe 7. Opening the discharge pipe 7 facilitates the discharge of the separated and purified barley juice. A cylinder 10 is fixedly installed at the middle position of the top end of the cyclone sedimentation tank 1. A water pump 9 is fixedly installed on the surface of the cyclone sedimentation tank 1 close to the cylinder 10. A connecting pipe 8 is inserted into the top end of the cyclone sedimentation tank 1 close to the water pump 9. The water outlet of the water pump 9 is inserted with a hose 11. The output end of the cylinder 10 penetrates through the cyclone sedimentation tank 1 and is fixedly installed with a support plate 12. Steel pipes 13 are sleeved at both ends of the support plate 12. A number of nozzles 14 are inserted into the side wall of the steel pipe 13 close to the cyclone sedimentation tank 1 at equal intervals. The other end of the hose 11 penetrates through the connecting pipe 8 and is inserted into the top end of the steel pipe 13. The operator can use a pipe to connect to the water inlet pipe of the water pump 9. Starting the water pump 9 can pump the clear water into the interior of the steel pipe 13. The pressurized clear water is sprayed out from a number of nozzles 14, thereby flushing the inner wall of the cyclone sedimentation tank 1. The operator starts the cylinder 10 to drive the support plate 12 to move vertically, thereby facilitating the adjustment of the positions of the steel pipe 13 and the nozzles 14, thus improving the convenience and efficiency of cleaning the interior of the cyclone sedimentation tank 1.

[0021] A sealing cover 6 is rotatably connected to the side wall of the cyclone sedimentation tank 1 close to the discharge pipe 7. An inspection opening 16 is provided on the side wall of the cyclone sedimentation tank 1 close to the sealing cover 6. The inspection opening 16 penetrates through the side wall of the cyclone sedimentation tank 1. The internal dimension of the inspection opening 16 is adapted to the external dimension of one end of the sealing cover 6, which facilitates the operator to manually inspect and clean the interior of the cyclone sedimentation tank 1.

[0022] A clamping block 17 is clamped inside the connecting pipe 8. A brush 18 is woven on the inner side wall of the clamping block 17. The brush 18 is made of cotton cloth and sleeved on the outer surface of the hose 11. When the hose 11 moves, the convenience of cleaning the surface of the hose 11 is improved, thereby preventing dust on the outer surface of the hose 11 from entering the cyclone tank 1 and causing secondary pollution. A dovetail groove 19 is provided on the inner side wall of the connecting pipe 8 near the clamping block 17 for the clamping block 17 to be clamped. The external dimensions of the clamping block 17 are adapted to the internal dimensions of the dovetail groove 19. The dovetail groove 19 is made of rubber and has elasticity, which improves the convenience of installing the brush 18.

[0023] Working principle: When this barley-derived component separation and purification device is in use, the operator first connects to an external power source and starts the first water pump 4 to pump the boiled barley juice in the heating tank 3 to the inside of the cyclone tank 1 through the inclined insertion pipe 2. The inclined insertion pipe 2 is obliquely inserted on the side wall of the cyclone tank 1. When the boiled barley juice enters the inside of the cyclone tank 1, a high-speed rotating eddy current can be formed. The eddy current will generate centripetal force. Under the action of centripetal force and gravity, the flocs in the barley juice can be accelerated to precipitate into the inside of the funnel groove 15. After the barley juice is left to stand and cool, the flocs and the barley juice are separated. Opening the valve at the end of the second discharge pipe 7 can discharge the barley juice suspended directly above the funnel groove 15, thereby realizing the purification of the barley juice and facilitating further fermentation treatment. When the operator opens the first discharge pipe 5, the flocs can be discharged. When the tank needs to be cleaned, the operator can use a pipeline to connect to the water inlet pipe of the second water pump 9 and start the second water pump 9 to pump clear water into the inside of the steel pipe 13. The pressurized clear water is sprayed out from a plurality of nozzles 14, thereby flushing the inner side wall of the cyclone tank 1. The operator starts the cylinder 10 to drive the support plate 12 to move vertically, thereby facilitating the adjustment of the positions of the steel pipe 13 and the nozzles 14, thus improving the convenience and efficiency of cleaning the inside of the cyclone tank 1.

[0024] Secondly, the brush 18 is made of cotton cloth. When the brush 18 contacts the hose 11, it can clean the surface of the hose 11, thereby preventing dust on the outer surface of the hose 11 from entering the cyclone tank 1 and causing secondary pollution.

[0025] It should be noted that for the foregoing embodiments, for the sake of simple description, they are all expressed as a series of action combinations. However, those skilled in the art should know that the present invention is not limited by the described action sequence, because according to the present invention, certain steps may be performed in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily essential to the present invention.

[0026] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are merely illustrative. For example, the division of the above-mentioned units may have other division methods in actual implementation. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the displayed or discussed coupling or communication connection between each other can be through some interfaces. The indirect coupling or communication connection between devices or units can be in the form of telecommunications or other forms.

[0027] The units described above as separate components may or may not be physically separated. The components displayed as units may or may not be physical units, that is, they may be located in one place or distributed to multiple network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0028] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative work belong to the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict and without creative work, combine, add or delete the features in the embodiments of the present invention according to the situation and make other adjustments, so as to obtain different technical solutions that are essentially not divorced from the concept of the present invention. These technical solutions also belong to the scope of protection of the present invention.

Claims

1. A device for separating and purifying barley-derived components, characterized in that, It includes a cyclone sedimentation tank (1) and a heating tank (3): At the middle position of the top end of the cyclone sedimentation tank (1), a cylinder (10) is fixedly installed. On the surface of the cyclone sedimentation tank (1) close to the cylinder (10), a second water pump (9) is fixedly installed. At the top of the cyclone sedimentation tank (1) close to the second water pump (9), a connecting pipe (8) is inserted. The water outlet of the second water pump (9) is inserted with a hose (11). The output end of the cylinder (10) penetrates through the cyclone sedimentation tank (1) and is fixedly installed with a support plate (12). Both ends of the support plate (12) are sleeved with steel pipes (13). A number of nozzles (14) are inserted at equal intervals on the side wall of the steel pipe (13) close to the cyclone sedimentation tank (1). The other end of the hose (11) penetrates through the connecting pipe (8) and is inserted at the top end of the steel pipe (13). On the side wall of the cyclone sedimentation tank (1) close to the heating tank (3), an inclined insertion pipe (2) is inserted. At the top end of the inclined insertion pipe (2), a first water pump (4) is fixedly installed. The two ends of the first water pump (4) are sequentially connected to the inclined insertion pipe (2) and the heating tank (3) through pipelines.

2. The barley-derived component separation and purification device according to claim 1, characterized in that: A first discharge pipe (5) is inserted at the bottom end of the cyclone sedimentation tank (1). A funnel groove (15) is formed at the inner bottom of the cyclone sedimentation tank (1). The first discharge pipe (5) is communicated with the funnel groove (15). A valve is installed at the bottom end of the first discharge pipe (5).

3. The barley-derived component separation and purification device according to claim 2, characterized in that: A second discharge pipe (7) is inserted on the side wall of the cyclone sedimentation tank (1) above the funnel groove (15). The second discharge pipe (7) is communicated with the inside of the cyclone sedimentation tank (1). A valve is installed at the end of the second discharge pipe (7).

4. The barley-derived component separation and purification device according to claim 3, wherein: A sealing cover (6) is rotatably connected to the side wall of the cyclone sedimentation tank (1) close to the second discharge pipe (7). An inspection opening (16) is formed on the side wall of the cyclone sedimentation tank (1) close to the sealing cover (6). The inspection opening (16) penetrates through the side wall of the cyclone sedimentation tank (1). The internal dimension of the inspection opening (16) is adapted to the external dimension of one end of the sealing cover (6).

5. The barley-derived component separation and purification device according to claim 1, characterized in that: A clamping block (17) is clamped inside the connecting pipe (8). A brush (18) is woven on the inner side wall of the clamping block (17). The brush (18) is made of cotton cloth and is sleeved on the outer surface of the hose (11).

6. The barley-derived component separation and purification device according to claim 1, wherein: A dovetail groove (19) for clamping the clamping block (17) is formed on the inner side wall of the connecting pipe (8) close to the clamping block (17). The external dimension of the clamping block (17) is adapted to the internal dimension of the dovetail groove (19). The dovetail groove (19) is made of rubber.