Self-stirring, vibrating and dispersing integrated pipeline double-liquid mixer

Through self-mixed vibration dispersed integrated pipeline dual-liquid mixer, the initially mixed liquid is remixed by planetary gear transmission and ultrasonic technology, which solves the problem of uneven mixing in the prior art, improves the performance of the slurry, and ensures the grouting and reinforcement effect.

CN223144584UActive Publication Date: 2025-07-25JIAOZUO QIANYE CEMENT +1
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Patent Information

Application Number
CN202421742643.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-07-25
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

The mixing effect of the existing dual-liquid grouting mixer is not ideal, resulting in a degradation of the slurry performance and affecting the grouting reinforcement effect.

Method used

A self-agitated vibration dispersed integrated pipe dual-liquid mixer is designed, including a tee pipe, a liquid mixing tube, a spindle, an impeller, a conical cylinder and annular frame. Through planetary gear transmission and ultrasonic transducer, remix of the preliminary mixed liquid is achieved and uniformity is improved.

Benefits of technology

The uniformity of the double-liquid mixing is achieved to the best state, ensuring the performance of the slurry after mixing, and ensuring the reinforcement effect of grouting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of grouting slurry mixing, and provides a self-stirring, vibration and dispersion integrated pipeline double-liquid mixer which comprises a three-way pipe, a liquid mixing pipe, a main shaft, an impeller, a conical barrel and an annular frame, a supporting rod is arranged in a liquid outlet pipe of the three-way pipe and extends in the radial direction, and a sleeve is arranged in the middle of the supporting rod; the liquid inlet end of the liquid mixing pipe is butted with the liquid outlet pipe of the three-way pipe; the main shaft is transversely arranged in the liquid mixing pipe and is coaxial with the liquid mixing pipe; the front end of the main shaft is rotationally arranged in the sleeve; the liquid inlet end, close to the liquid mixing pipe, of the impeller rotationally sleeves the front end of the main shaft; the conical barrel is fixed in the liquid mixing pipe, is close to the liquid inlet end of the liquid mixing pipe, and is arranged outside the front end of the main shaft in a sleeving manner. According to the double-liquid mixing device, liquid which is preliminarily mixed through the three-way structure can be mixed again, so that the mixing uniformity of the double liquid reaches the optimal state, the performance of mixed slurry is ensured, and the reinforcing effect of grouting is further ensured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of grouting slurry mixing, and particularly relates to a self-stirring, vibrating and dispersing integrated pipeline two-liquid mixer. Background Technique

[0002] The two-liquid grouting method is a construction plan in which two kinds of slurries are mixed in a certain proportion and then injected into the soil to improve the soil strength and bearing capacity. However, during the mixing process of the two kinds of slurries, whether they can be smoothly mixed in the mixer and their mixing uniformity will directly affect the quality of the two-liquid grouting.

[0003] At present, the traditional two-liquid grouting mixer has a tee structure, that is, the process in which two liquid slurries are respectively introduced from two single pipes into the same main pipe for mixing. This mixing method is simple and easy to use, and the cost is low. However, the mixing effect achieved only by the tee structure is not ideal. Often, the mixing uniformity of the two liquids cannot reach the best, resulting in a decline in the performance of the slurry, and further affecting the reinforcement effect of the grouting.

[0004] Therefore, it is necessary to provide an improved technical solution for the deficiencies of the above-mentioned existing technologies. Content of the Utility Model

[0005] The purpose of the utility model is to overcome the problem that the mixing effect of the two-liquid mixing method in the above-mentioned existing technologies is not ideal and the mixing uniformity of the two liquids cannot be guaranteed, and to provide a self-stirring, vibrating and dispersing integrated pipeline two-liquid mixer.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A self-stirring, vibrating and dispersing integrated pipeline two-liquid mixer, comprising: a tee pipe, a liquid mixing pipe, a main shaft, an impeller, a conical cylinder and an annular frame. A support rod is arranged in the liquid outlet pipe of the tee pipe, and the support rod extends radially. A sleeve is arranged in the middle of the support rod; the liquid inlet end of the liquid mixing pipe is butted against the liquid outlet pipe of the tee pipe; the main shaft is horizontally arranged inside the liquid mixing pipe and is coaxially arranged with it. The front end of the main shaft is rotatably arranged in the sleeve; the impeller is rotatably sleeved on the front end of the main shaft near the liquid inlet end of the liquid mixing pipe; the conical cylinder is fixed in the liquid mixing pipe, and the conical cylinder is near the liquid inlet end of the liquid mixing pipe. The conical cylinder is sleeved outside the front end of the main shaft, and the tip of the conical cylinder faces the impeller; the annular frame is fixed in the liquid mixing pipe, and the annular frame is near the liquid outlet end of the liquid mixing pipe to support the rear end of the main shaft; a secondary shaft parallel to the main shaft is rotatably arranged between the conical cylinder and the annular frame, and the main shaft and the secondary shaft are connected by a planetary gear transmission, so that the secondary shaft rotates around the main shaft while rotating itself.

[0008] In the self-stirring and vibration-dispersing integrated pipeline two-liquid mixer as described above, preferably, the diameter of the liquid mixing pipe is larger than the diameter of the liquid outlet pipe of the three-way pipe.

[0009] Preferably, both the conical cylinder and the annular frame are connected to the inner wall of the liquid mixing pipe through connecting rods.

[0010] Preferably, a bearing is nested inside the sleeve, and the front end of the main shaft is sleeved with the bearing.

[0011] Preferably, there are a pair of planetary gears, which are respectively located inside the conical cylinder and the annular frame;

[0012] Toothed rings are provided on the inner sides of both the conical cylinder and the annular frame.

[0013] Preferably, the planetary gear is composed of a driving wheel and a driven wheel. The driving wheels are sleeved on the outer parts of both ends of the main shaft, and both driving wheels are located at the centers of their respective toothed rings;

[0014] The driven wheel is arranged between the driving wheel and the corresponding toothed ring, and the driven wheel is engaged with both the driving wheel and the toothed ring simultaneously.

[0015] Preferably, the driven wheels inside the conical cylinder and the annular frame are connected by the auxiliary shaft.

[0016] Preferably, spiral blades are axially distributed on the outer part of the auxiliary shaft.

[0017] Preferably, baffles extend radially on the mutually corresponding surfaces of the conical cylinder and the annular frame;

[0018] The length of the baffle is not greater than the radius of the driven wheel.

[0019] Preferably, an ultrasonic transducer is provided on the outer part of the liquid mixing pipe;

[0020] A liquid delivery pipe with the same size as the liquid outlet pipe of the three-way pipe is docked at the liquid outlet end of the liquid mixing pipe.

[0021] Beneficial effects: The utility model can re-mix and process the liquids preliminarily mixed through the three-way structure, so that the uniformity of the two-liquid mixing reaches the best state, ensuring the performance of the mixed slurry, and further ensuring the reinforcement effect of grouting. Description of the Drawings

[0022] The attached drawings forming a part of this application are used to provide a further understanding of the utility model. The schematic embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an improper limitation to the utility model. Among them:

[0023] Figure 1It is the overall schematic diagram of the present utility model;

[0024] Figure 2 It is the internal structure schematic diagram of the present utility model;

[0025] Figure 3 It is Figure 1 the enlarged schematic diagram at position A in

[0026] In the figure: 1, three-way pipe; 2, support rod; 3, sleeve; 4, liquid mixing pipe; 5, main shaft; 6, impeller; 7, conical cylinder; 8, annular frame; 9, auxiliary shaft; 10, connecting rod; 11, gear ring; 12, driving wheel; 13, driven wheel; 14, spiral blade; 15, baffle; 16, ultrasonic transducer; 17, infusion pipe. Specific embodiments

[0027] Next, the technical solutions in the embodiments of the present utility model will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present utility model.

[0028] In the description of the present utility model, the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model rather than requiring the present utility model to be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. The terms "connected" and "connected" used in the present utility model should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection; it can be directly connected or indirectly connected through an intermediate component. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific situations.

[0029] Next, the present utility model will be described in detail with reference to the drawings and in combination with embodiments. It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other.

[0030] Embodiment. This embodiment aims to provide a self-stirring and vibrating dispersion integrated pipeline two-liquid mixer, and its main function is reflected in that it can re-mix and process the liquid initially mixed by the three-way structure to ensure the uniformity of the mixed slurry.

[0031] Refer to Figure 1 and Figure 2, including: a tee 1, a liquid mixing pipe 4, a main shaft 5, an impeller 6, a conical cylinder 7 and an annular frame 8. A support rod 2 is fixed inside the liquid outlet pipe of the tee 1. The end of the support rod 2 extends radially so that its end is fixed on the inner wall of the liquid outlet pipe. A sleeve 3 is fixed in the middle of the support rod 2. A bearing is nested inside the sleeve 3, which is not shown in the figure. The liquid inlet end of the liquid mixing pipe 4 is butted against the liquid outlet pipe of the tee 1 so that the liquid mixing pipe 4 is communicated with the tee 1. The diameter of the liquid mixing pipe 4 is larger than that of the liquid outlet pipe of the tee 1. While providing sufficient installation space for the conical cylinder 7 and the annular frame 8, it is also necessary to ensure the normal flow of the fluid in the liquid mixing pipe 4. The liquid outlet end of the liquid mixing pipe 4 is butted with a liquid delivery pipe 17 of the same size as the liquid outlet pipe of the tee 1 to ensure that it can be matched and butted with the next section of the pipeline.

[0032] Refer to Figure 2 , the main shaft 5 is horizontally placed inside the liquid mixing pipe 4 and is coaxially arranged with it. The front end of the main shaft 5 is rotatably arranged inside the sleeve 3, and the front end of the main shaft 5 is fixedly sleeved with the bearing inside the sleeve 3. The impeller 6 is rotatably and fixedly sleeved on the front end of the main shaft 5 near the liquid inlet end of the liquid mixing pipe 4 so that the impeller 6 is driven to rotate by the fluid flow, and then the main shaft 5 is driven to rotate by the impeller 6.

[0033] Refer to Figure 2 and Figure 3 , the conical cylinder 7 is centrally fixed inside the liquid mixing pipe 4, that is, a connecting rod 10 is fixed between the outer side of the conical cylinder 7 and the inner wall of the liquid mixing pipe 4. The conical cylinder 7 is near the liquid inlet end of the liquid mixing pipe 4. At the same time, the conical cylinder 7 is also sleeved outside the front end of the main shaft 5, and the tip of the conical cylinder 7 faces the impeller 6. Among them, since the tip of the conical cylinder 7 will reduce its size, the inner side of the tip of the conical cylinder 7 fits the outer surface of the main shaft 5, and the impact of the fluid on the conical cylinder 7 can be reduced through the tip, and the fluid can be better guided to the channel between the conical cylinder 7 and the liquid mixing pipe 4. The annular frame 8 is fixed inside the liquid mixing pipe 4, that is, the outer side of the annular frame 8 is also connected to the inner wall of the liquid mixing pipe 4 through the connecting rod 10. The annular frame 8 near the liquid outlet end of the liquid mixing pipe 4 is used to support the rear end of the main shaft 5.

[0034] Refer to Figure 2, a secondary shaft 9 parallel to the main shaft 5 is rotatably provided between the conical cylinder 7 and the annular frame 8. The main shaft 5 and the secondary shaft 9 are connected by a planetary gear transmission, so that the secondary shaft 9 rotates around the main shaft 5 while rotating itself. Specifically, there are a pair of planetary gears, which are respectively located inside the conical cylinder 7 and the annular frame 8. Tooth rings 11 are provided on the inner sides of the conical cylinder 7 and the annular frame 8. The planetary gear is composed of a driving wheel 12 and a driven wheel 13. The driving wheels 12 are fixedly sleeved on the outer parts of both ends of the main shaft 5, and both driving wheels 12 are located at the centers of their respective corresponding tooth rings 11. The driven wheel 13 is arranged between the driving wheel 12 and the corresponding tooth ring 11, and the driven wheel 13 is engaged with both the driving wheel 12 and the tooth ring 11 at the same time. Based on this, when the driving wheel 12 rotates, it can drive the driven wheel 13 to rotate itself, and make the driven wheel 13 revolve around the driving wheel 12 along the tooth ring 11. Among them, the driven wheels 13 in the conical cylinder 7 and the annular frame 8 are connected by the secondary shaft 9, that is to say, the secondary shaft 9 rotates synchronously with the driven wheel 13. Spiral blades 14 are distributed axially on the outer part of the secondary shaft 9. Thus, whether the secondary shaft 9 rotates or revolves, it can stir the mixed liquid.

[0035] In this embodiment, baffles 15 extend radially along the mutually corresponding surfaces of the conical cylinder 7 and the annular frame 8. The length of the baffle 15 is not greater than the radius of the driven wheel 13. The baffle 15 is to prevent the driven wheel 13 from disengaging between the driving wheel 12 and the tooth ring 11, so as to stabilize the motion state of the driven wheel 13.

[0036] In this embodiment, an ultrasonic transducer 16 is attached to the outside of the mixing liquid pipe 4. By transmitting acoustic vibrations into the mixing liquid pipe 4, the agglomerates inside the slurry in the mixing liquid pipe 4 can be dispersed, and the uniformity of the mixed slurry can be further improved.

[0037] During actual use, the slurry preliminarily mixed by the three-way pipe 1 will flow into the mixing liquid pipe 4. When the slurry enters the mixing liquid pipe 4, the impeller 6 is driven to rotate under the impact of the slurry, and the main shaft 5 rotates synchronously with the impeller 6. At this time, the planetary gears inside the conical cylinder 7 and the annular frame 8 rotate synchronously under the rotation of the main shaft 5, so that the secondary shaft 9 rotates around the main shaft 5 while rotating itself, thereby realizing the stirring of the slurry.

[0038] This embodiment can re-mix and process the liquid preliminarily mixed by the three-way structure, so that the uniformity of the two-liquid mixing reaches the best state, ensure the performance of the mixed slurry, and further ensure the reinforcement effect of grouting.

[0039] It can be understood that the above description is only exemplary, and the embodiments of the present application do not limit this.

[0040] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model are within the scope of protection of the pending claims of the present utility model.

Claims

1. An integrated self-stirring and vibrating dispersion pipeline two-fluid mixer, characterized in that, Comprising: A tee pipe, in which a support rod is provided in the liquid outlet pipe, and the support rod extends radially, and a sleeve is provided in the middle of the support rod; A liquid mixing pipe, the liquid inlet end of which is butted against the liquid outlet pipe of the tee pipe; A main shaft, horizontally placed inside the liquid mixing pipe and coaxially arranged with it, and the front end of the main shaft is rotatably arranged inside the sleeve; An impeller, rotatably sleeved on the front end of the main shaft near the liquid inlet end of the liquid mixing pipe; A conical cylinder, fixed inside the liquid mixing pipe, and the conical cylinder is near the liquid inlet end of the liquid mixing pipe, the conical cylinder is sleeved outside the front end of the main shaft, and the tip of the conical cylinder faces the impeller; An annular frame, fixed inside the liquid mixing pipe, and the annular frame is near the liquid outlet end of the liquid mixing pipe to support the rear end of the main shaft; A sub-shaft parallel to the main shaft is rotatably arranged between the conical cylinder and the annular frame, and the main shaft and the sub-shaft are connected by planetary gears, so that the sub-shaft rotates around the main shaft while rotating itself.

2. The self-stirring and vibration-dispersing integrated pipeline two-component mixer according to claim 1, wherein The diameter of the liquid mixing pipe is larger than the diameter of the liquid outlet pipe of the tee pipe.

3. The self-stirring vibration dispersion integrated pipeline two-fluid mixer according to claim 1, wherein Both the conical cylinder and the annular frame are connected to the inner wall of the liquid mixing pipe through connecting rods.

4. The self-stirring and vibration-dispersing integrated pipeline two-liquid mixer according to claim 1, characterized in that, A bearing is nested inside the sleeve, and the front end of the main shaft is sleeved with the bearing.

5. The self-stirring vibration dispersion integrated pipeline two-fluid mixer according to claim 1, characterized in that, There are a pair of the planetary gears, respectively located inside the conical cylinder and the annular frame; Toothed rings are provided on the inner sides of both the conical cylinder and the annular frame.

6. The self-stirring vibration dispersion integrated pipeline two-fluid mixer according to claim 5, characterized in that, The planetary gear is composed of a driving wheel and a driven wheel, and the driving wheels are sleeved on the outer sides of both ends of the main shaft, and both driving wheels are located at the centers of their respective toothed rings; The driven wheel is arranged between the driving wheel and the corresponding toothed ring, and the driven wheel meshes with both the driving wheel and the toothed ring at the same time.

7. The self-stirring and vibration-dispersing integrated pipeline two-fluid mixer according to claim 6, characterized in that, The driven wheels inside the conical cylinder and the annular frame are connected by the sub-shaft.

8. The self-stirring and vibration-dispersing integrated pipeline two-liquid mixer according to claim 7, wherein Spiral blades are axially distributed on the outer part of the sub-shaft.

9. The self-stirring vibration dispersion integrated pipeline two-fluid mixer according to claim 8, characterized in that, On the mutually corresponding surfaces of the conical cylinder and the annular frame, baffles extend radially; The length of the baffle is not greater than the radius of the driven wheel.

10. The self-stirring vibration dispersion integrated pipeline two-fluid mixer according to claim 1, characterized in that, An ultrasonic transducer is provided outside the liquid mixing pipe; The liquid outlet end of the liquid mixing pipe is butted against an infusion pipe with the same size as the liquid outlet pipe of the tee pipe.