Paperboard turn-over manipulator during PU (polyurethane) spraying

Through the clamping frame body and the electromagnet pressing mechanism driven by the servo motor, the problem of bending during the flip of the cardboard is solved, and the smooth flip and conveying of the cardboard is achieved, ensuring the smooth progress of the spraying process.

CN223145036UActive Publication Date: 2025-07-25CHANGSHU XINCHANGTI AUTOMOBILE INTERIOR TRIM TECH CO LTD
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Patent Information

Application Number
CN202422208686.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-07-25
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

Existing cardboard flip robots are prone to cause cardboard to bend during flipping. Especially when spraying PU, the cardboard has low hardness and it is difficult to effectively protect the cardboard from damage.

Method used

The clamping frame body flip assembly driven by a servo motor is adopted, combined with the compression mechanism of the electromagnet and the compression spring, and the clamping frame body is driven to rotate through the servo motor. The electromagnet is used to adsorb and release the iron spring seat to achieve stable flip and slow compression of the cardboard, reducing cardboard damage.

Benefits of technology

It realizes smooth conveying of cardboard during the flip process, reduces cardboard bending and damage, and ensures that cardboard can be flipped smoothly and transported to the sprayer for another side spraying.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223145036U_ABST
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Abstract

The utility model discloses a paperboard turn-over manipulator during PU (polyurethane) spraying, and relates to the field of paperboard processing. Comprising an equipment base, an equipment shell is fixedly installed on the equipment base, a first conveying belt and a second conveying belt are arranged in the equipment shell, a turn-over assembly is arranged in the middle of the equipment shell, the turn-over assembly comprises a positioning plate fixed in the equipment shell, and a servo motor is fixedly installed on the positioning plate; and a driving shaft is fixedly installed at the output tail end of the servo motor, a clamping frame body is fixedly installed on the driving shaft, movable rollers are movably installed at the upper end and the lower end of the clamping frame body, a pressing mechanism is fixedly installed at the edge of one side of the clamping frame body, and the pressing mechanism comprises a mechanism shell fixed to the clamping frame body. According to the paperboard turn-over manipulator used during PU spraying, a paperboard can be fixed to the turn-over assembly through the pressing mechanism, and after the paperboard is fixed to the turn-over assembly, the clamping frame body on the turn-over assembly can drive the paperboard to be turned over rapidly.
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Description

Technical Field

[0001] The utility model relates to the field of cardboard processing, and particularly relates to a cardboard turning manipulator for spraying PU. Background Art

[0002] PU, whose full name is Polyurethane and is called polyurethane in Chinese, is a polymer material formed by the polycondensation reaction of polyols and polyisocyanates. Due to the excellent properties of polyurethane, it is widely used in many fields such as textiles, construction, aviation, ships, transportation, medicine, electronics, etc. Spraying polyurethane on the surface of cardboard can make polyurethane board. When producing polyurethane board, it is necessary to spray polyurethane on both sides of the cardboard. Therefore, a cardboard turning manipulator is needed to turn the cardboard over.

[0003] The publication number CN221135906U discloses a manipulator for turning over cardboard processing materials, including a fixing plate and a mounting plate. A pressing mechanism is arranged on one side of the fixing plate. The pressing mechanism includes a bottom plate. The bottom of the fixing plate is fixedly connected with the bottom plate. A chute is opened at the top of the bottom plate. A slide rail is fixedly connected inside the chute. The outer wall of the slide rail is movably connected with a slider.

[0004] The above device uses a moving fixture to clamp the cardboard. After the cardboard is clamped, the motor drives the fixture to rotate to realize the turning over of the cardboard. However, the cardboard itself has a low hardness, and the cardboard will be subject to a large resistance during the rotation process. When the fixture drives a long cardboard to turn over, it is easy to bend the cardboard. Therefore, a cardboard turning manipulator for spraying PU is proposed. Summary of the Utility Model

[0005] The main purpose of the utility model is to provide a cardboard turning manipulator for spraying PU, which can effectively solve the problems mentioned in the background art.

[0006] To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0007] A cardboard turning manipulator for spraying PU, comprising an equipment base, on which an equipment housing is fixedly installed. Inside the equipment housing, there is a first conveyor belt and a second conveyor belt. At the middle position of the equipment housing, there is a turning component, which includes a positioning plate fixed inside the equipment housing. On the positioning plate, a servo motor is fixedly installed. At the output end of the servo motor, a driving shaft is fixedly installed. On the driving shaft, a clamping frame is fixedly installed. At both the upper and lower ends of the clamping frame, movable rollers are movably installed. At one side edge of the clamping frame, a pressing mechanism is fixedly installed. The pressing mechanism includes a mechanism housing fixed on the clamping frame. At the upper end of the mechanism housing, an electromagnet is fixedly installed. At the lower end of the mechanism housing, a pressing rod is movably installed. At the lower end of the pressing rod, a pressing block is fixedly installed. The pressing rod will drive the pressing rod to move up and down.

[0008] Furthermore, the turning component further includes a bearing fixed on the positioning plate, and an access through-hole is provided at one side edge of the clamping frame.

[0009] Furthermore, bolts are provided at the four corners of the positioning plate, and the positioning plate is fixed inside the equipment housing through the bolts.

[0010] Furthermore, the driving shaft is movably installed on the positioning plate through a bearing, the clamping frame is movably installed inside the equipment housing through the driving shaft. At both the upper and lower ends of the clamping frame, movable holes are provided. The movable rollers are movably installed on the clamping frame through the movable holes. The servo motor can drive the driving shaft to rotate, and after the driving shaft rotates, it will drive the clamping frame to rotate.

[0011] Furthermore, the pressing mechanism further includes a pressing spring arranged inside the mechanism housing. At the upper end of the pressing rod, an iron spring seat is fixedly installed. At the lower surface of the pressing block, a rubber pad is fixedly installed. The pressing spring will provide elastic force to the iron spring seat, making it tend to move downward.

[0012] Furthermore, a movable hole is provided at the lower end of the mechanism housing, and the pressing rod is movably installed at the lower end of the mechanism housing through the movable hole.

[0013] Furthermore, the pressing block is movably installed at the lower end of the mechanism housing through the pressing rod. One end of the pressing spring is connected to the upper end of the mechanism housing, and the other end of the pressing spring is connected to the iron spring seat. The pressing rod passes through the clamping frame through the access through-hole. The electromagnet can adsorb the iron spring seat, and when the iron spring seat is adsorbed by the electromagnet, it will drive the pressing rod to move upward.

[0014] Compared with the prior art, the present utility model has the following beneficial effects:

[0015] The cardboard can be conveyed into the clamping frame body. The servo motor can drive the drive shaft to rotate. After the drive shaft rotates, it will drive the clamping frame body to rotate, causing the cardboard in the clamping frame body to be turned over. The turned-over cardboard will slide along the movable roller onto the second conveyor belt, facilitating the conveyance of the cardboard into the spraying machine for spraying on the other side. Moreover, during the turning-over process, the cardboard always remains within the clamping frame body, which can reduce the occurrence of cardboard bending accidents.

[0016] After the cardboard is conveyed into the clamping frame body, the magnetic force of the electromagnet can be controlled to slowly decrease. After the magnetic force of the electromagnet slowly decreases, the compression spring will drive the pressing block on the pressing rod to slowly move downward, thereby pressing the cardboard tightly within the clamping frame body. The slow downward movement of the pressing block can reduce the damage to the cardboard. At the same time, the iron spring seat can be adsorbed by the electromagnet. After the iron spring seat is adsorbed by the electromagnet, the pressing rod will drive the pressing block to reset, thereby releasing the cardboard within the clamping frame body. Description of the Drawings

[0017] Figure 1 is the overall structural schematic diagram of the present utility model;

[0018] Figure 2 is the partial structural schematic diagram of the present utility model;

[0019] Figure 3 is the schematic diagram of the turning-over component of the present utility model;

[0020] Figure 4 is the schematic diagram of the pressing mechanism of the present utility model.

[0021] In the figure: 1. Equipment base; 2. Equipment housing; 3. First conveyor belt; 4. Second conveyor belt; 5. Turning-over component; 501. Clamping frame body; 502. Movable roller; 503. Positioning plate; 504. Inlet and outlet through-hole; 505. Drive shaft; 506. Bearing; 507. Servo motor; 6. Pressing mechanism; 601. Mechanism housing; 602. Electromagnet; 603. Compression spring; 604. Pressing rod; 605. Pressing block; 606. Rubber pad; 607. Iron spring seat. Detailed Embodiments

[0022] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further elaborated below in conjunction with specific embodiments.

[0023] As Figure 1 Figure 2As shown in the figure, a cardboard turning manipulator for spraying PU includes an equipment base 1, on which an equipment housing 2 is fixedly installed. Inside the equipment housing 2, there is a first conveyor belt 3 and a second conveyor belt 4. At the middle position of the equipment housing 2, there is a turning component 5. The turning component 5 includes a positioning plate 503 fixed inside the equipment housing 2. On the positioning plate 503, a servo motor 507 is fixedly installed. At the output end of the servo motor 507, a driving shaft 505 is fixedly installed. On the driving shaft 505, a clamping frame 501 is fixedly installed. At the upper and lower ends of the clamping frame 501, movable rollers 502 are movably installed. At one side edge of the clamping frame 501, a pressing mechanism 6 is fixedly installed. The pressing mechanism 6 can fix the cardboard on the turning component 5. After the cardboard is fixed on the turning component 5, the clamping frame 501 on the turning component 5 can drive the cardboard to turn quickly.

[0024] As Figure 3 shown in the figure, at the middle position of the equipment housing 2, there is a turning component 5. The turning component 5 includes a positioning plate 503 fixed inside the equipment housing 2. On the positioning plate 503, a servo motor 507 is fixedly installed. At the output end of the servo motor 507, a driving shaft 505 is fixedly installed. On the driving shaft 505, a clamping frame 501 is fixedly installed. At the upper and lower ends of the clamping frame 501, movable rollers 502 are movably installed. The turning component 5 also includes a bearing 506 fixed on the positioning plate 503. At one side edge of the clamping frame 501, an access through-hole 504 is provided.

[0025] Specifically, the cardboard can be conveyed into the clamping frame 501. The servo motor 507 can drive the driving shaft 505 to rotate. After the driving shaft 505 rotates, it will drive the clamping frame 501 to rotate, so that the cardboard in the clamping frame 501 turns over. The turned-over cardboard will slide along the movable roller 502 onto the second conveyor belt 4, which is convenient for conveying the cardboard into the spraying machine for spraying the other side. And during the turning process, the cardboard always remains in the clamping frame 501, which can reduce the occurrence of accidents of cardboard bending.

[0026] As Figure 4 shown in the figure, the pressing mechanism 6 includes a mechanism housing 601 fixed on the clamping frame 501. At the upper end of the mechanism housing 601, an electromagnet 602 is fixedly installed. At the lower end of the mechanism housing 601, a pressing rod 604 is movably installed. At the lower end of the pressing rod 604, a pressing block 605 is fixedly installed. The pressing mechanism 6 also includes a pressing spring 603 arranged inside the mechanism housing 601. At the upper end of the pressing rod 604, an iron spring seat 607 is fixedly installed. At the lower surface of the pressing block 605, a rubber pad 606 is fixedly installed.

[0027] Specifically, after the cardboard is conveyed into the clamping frame body 501, the magnetic force of the electromagnet 602 can be controlled to slowly decrease. After the magnetic force of the electromagnet 602 slowly decreases, the compression spring 603 will drive the pressing block 605 on the downward pressing rod 604 to slowly move downward, thereby pressing the cardboard tightly in the clamping frame body 501. The slow downward movement of the pressing block 605 can reduce the damage to the cardboard. At the same time, the iron spring seat 607 can be adsorbed by the electromagnet 602. After the iron spring seat 607 is adsorbed by the electromagnet 602, the downward pressing rod 604 will drive the pressing block 605 to reset, thereby loosening the cardboard in the clamping frame body 501.

[0028] It should be noted that the present utility model is a cardboard turning manipulator during the spraying of PU. In actual use, first, the cardboard is conveyed into the clamping frame body 501 by the first conveyor belt 3. After the cardboard is conveyed into the clamping frame body 501, the magnetic force of the electromagnet 602 can be controlled to slowly decrease. Since one end of the compression spring 603 is connected to the upper end of the mechanism housing 601 and the other end of the compression spring 603 is connected to the iron spring seat 607, after the magnetic force of the electromagnet 602 slowly decreases, the compression spring 603 will drive the pressing block 605 on the downward pressing rod 604 to slowly move downward, thereby pressing the cardboard tightly in the clamping frame body 501. After the cardboard is pressed tightly in the clamping frame body 501, the servo motor 507 can be started. Since the drive shaft 505 is movably installed on the positioning plate 503 through the bearing 506 and the clamping frame body 501 is movably installed in the equipment housing 2 through the drive shaft 505, after the servo motor 507 is started, it will drive the drive shaft 505 to rotate. After the drive shaft 505 rotates, it will drive the clamping frame body 501 to rotate, turning the cardboard over. When the pressing mechanism 6 is inclined downward towards the second conveyor belt 4, the servo motor 507 can be turned off. Then, the electromagnet 602 can be started. After the electromagnet 602 is started, the pressing block 605 will reset, loosening the cardboard in the clamping frame body 501. At this time, the turned-over cardboard will slide along the movable roller 502 onto the second conveyor belt 4, facilitating the conveyance of the cardboard into the spraying machine for spraying the other side.

[0029] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A cardboard turning manipulator for spraying PU, comprising an equipment base (1), on which an equipment housing (2) is fixedly installed. A first conveyor belt (3) and a second conveyor belt (4) are arranged inside the equipment housing (2), and it is characterized in that: A turnover component (5) is provided at the middle position of the device housing (2). The turnover component (5) includes a positioning plate (503) fixed inside the device housing (2). A servo motor (507) is fixedly installed on the positioning plate (503). A drive shaft (505) is fixedly installed at the output end of the servo motor (507). A clamping frame body (501) is fixedly installed on the drive shaft (505). Moving rollers (502) are movably installed at both the upper and lower ends of the clamping frame body (501). A pressing mechanism (6) is fixedly installed at one side edge of the clamping frame body (501). The pressing mechanism (6) includes a mechanism housing (601) fixed on the clamping frame body (501). An electromagnet (602) is fixedly installed at the upper end of the mechanism housing (601). A downward pressure rod (604) is movably installed at the lower end of the mechanism housing (601). A downward pressure block (605) is fixedly installed at the lower end of the downward pressure rod (604).

2. The cardboard turning manipulator during PU spraying according to claim 1, characterized in that: The turnover component (5) further includes a bearing (506) fixed on the positioning plate (503). An access through hole (504) is provided at one side edge of the clamping frame body (501).

3. The cardboard turning manipulator during PU spraying according to claim 2, characterized in that: Bolts are provided at the four corners of the positioning plate (503). The positioning plate (503) is fixed inside the device housing (2) by bolts.

4. The cardboard turning manipulator during PU spraying according to claim 3, wherein: The drive shaft (505) is movably installed on the positioning plate (503) through the bearing (506). The clamping frame body (501) is movably installed inside the device housing (2) through the drive shaft (505). Moving holes are provided at both the upper and lower ends of the clamping frame body (501). The moving rollers (502) are movably installed on the clamping frame body (501) through the moving holes.

5. A cardboard turning manipulator during spraying PU according to claim 4, characterized in that: The pressing mechanism (6) further includes a pressing spring (603) provided inside the mechanism housing (601). An iron spring seat (607) is fixedly installed at the upper end of the downward pressure rod (604). A rubber pad (606) is fixedly installed on the lower surface of the downward pressure block (605).

6. A cardboard turning manipulator during PU spraying according to claim 5, characterized in that: A moving hole is provided at the lower end of the mechanism housing (601). The downward pressure rod (604) is movably installed at the lower end of the mechanism housing (601) through the moving hole.

7. A cardboard turning manipulator during PU spraying according to claim 6, characterized in that: The downward pressure block (605) is movably installed at the lower end of the mechanism housing (601) through the downward pressure rod (604). One end of the pressing spring (603) is connected to the upper end of the mechanism housing (601). The other end of the pressing spring (603) is connected to the iron spring seat (607). The downward pressure rod (604) passes through the clamping frame body (501) through the access through hole (504).

Citation Information

Patent Citations

  • Manipulator for turning over paperboard processing materials

    CN221135906U