Feeding device for film coating machine
By designing a mixing mechanism driven by a servo motor and feeding device for the guide plate on the coating machine, the problem of uneven manual feeding is solved, and the consistency of coating thickness and production efficiency are improved, ensuring the stability and installation convenience of the equipment.
Patent Information
- Application Number
- CN202422122755.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The existing coating machines use manual feeding to cause uneven feeding, affecting the thickness and consistency of the coating film, and the artificial feeding speed is slow, which has become a production bottleneck.
A feeding device including a stirring mechanism driven by a servo motor is designed. Through a symmetrically arranged spiral stirring paddle and guide plate, the uniformity of materials and the precise discharge of materials are ensured, and the stability and installation efficiency of the device and the coating machine are improved in combination with the connecting structure.
It realizes uniform stirring and precise discharge of the coating, improves the thickness consistency and production efficiency of the coating film, reduces the risks of material waste and environmental pollution, and enhances the stability and installation convenience of the equipment.
Smart Images

Figure CN223145176U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of film coating, in particular to a feeding device for a film coating machine. Background Art
[0002] The coating machine is a device used to evenly coat liquid or slurry materials on the surface of a substrate. It is widely used in electronics, optics, packaging, textiles and other fields. The coating machine can accurately coat liquid or slurry materials on the substrate to ensure the thickness and uniformity of the coating and meet the quality requirements of the product. Modern coating machines usually support a variety of coating methods, such as blade coating, roller coating, spraying, etc., and can handle different types of coatings and substrates, and adapt to a variety of production processes. Since the coating machine in the related technology uses manual feeding, uneven feeding is prone to occur, resulting in problems affecting the thickness and consistency of the coating. In addition, manual feeding is slower than automatic feeding, which can easily become a bottleneck in the entire coating process, affecting production efficiency. Summary of the invention
[0003] In view of this, the present invention aims to solve one of the related technical problems at least to a certain extent.
[0004] In order to achieve the above object, the technical solution of the utility model is implemented as follows:
[0005] A feeding device for a coating machine comprises a mounting plate, a barrel structure, a discharging structure, a stirring mechanism, two feeding structures, two fixing structures and two connecting structures;
[0006] The two fixed structures are symmetrically arranged at the front end of the mounting plate, and a connecting structure is correspondingly arranged on each of the fixed structures, and the connecting structure is used to connect the moving slide of the coating machine;
[0007] The stirring mechanism is arranged inside the barrel structure, the two feeding structures are arranged symmetrically on the top of the barrel structure, the discharging structure is arranged at the bottom of the barrel structure, and the discharging structure is directly opposite to the nip roller of the coating machine;
[0008] The stirring mechanism includes a servo motor, a rotating shaft and two stirring components. The output end of the servo motor is connected to the end of the rotating shaft. The rotating shaft runs through the barrel structure. The two stirring components are symmetrically arranged on the rotating shaft. Both of the stirring components are arranged on the inner side of the barrel structure.
[0009] Furthermore, the barrel structure includes a barrel body and a cover plate, the two feeding structures are symmetrically arranged on the cover plate, the cover plate is detachably connected to the opening of the barrel body, and the two stirring components are symmetrically arranged in the barrel body.
[0010] Further, the feeding structure includes a hopper, a feeding pipe and a flow sensor. The hopper is communicated with the inner side of the cover plate through the feeding pipe, and the flow sensor is arranged on the feeding pipe.
[0011] Further, the stirring assembly includes a spiral stirring paddle and a plurality of stirring rods. The spiral stirring paddle is arranged on the outer wall of the rotating shaft, and the plurality of stirring rods are arranged in a circumferentially uniform manner at the end of the rotating shaft. The spiral stirring paddles of the two stirring assemblies have opposite rotation directions.
[0012] Further, the discharging structure includes a discharging groove and a guiding plate. The discharging groove is arranged at the bottom of the bucket body, and the guiding plate is arranged at the bottom of the discharging groove. The guiding plate is directly opposite to the pressing roller of the coating machine.
[0013] Further, the fixing structure is a strip-shaped fixing plate, and the end of the strip-shaped fixing plate is fixedly connected to the mounting plate.
[0014] Further, the connecting structure includes a connecting bolt, a compression spring, a fixing nut and a long strip hole. The long strip hole is arranged on the strip-shaped fixing plate. The connecting bolt passes through the long strip hole. Both the compression spring and the fixing nut are arranged on the connecting bolt. The fixing nut presses the lower end face of the moving sliding table of the coating machine through the compression spring.
[0015] Further, a positioning card slot capable of cooperating with the moving sliding table of the coating machine is arranged at the front end of the mounting plate.
[0016] Further, two rib plates are arranged at the position where the lower end face of the mounting plate is connected to the bucket structure. The two rib plates are symmetrically arranged on the left and right sides of the positioning card slot.
[0017] Compared with the prior art, the feeding device for a coating machine of the present utility model has the following advantages:
[0018] 1. By driving the rotating shaft through a servo motor, the stirring assembly can efficiently and evenly stir the materials in the bucket, ensuring the consistency of the coating during the entire feeding process, preventing material precipitation or stratification. The two stirring assemblies are symmetrically arranged, and the spiral stirring paddles have opposite rotation directions, which can effectively balance the forces generated during the stirring process, reduce vibration, and further improve the uniformity and stability of stirring. The servo motor provides precise speed and torque control, and can adjust the stirring intensity and speed according to the characteristics of different materials, so as to adapt to different coating requirements.
[0019] 2. The discharge chute and the guide plate can ensure that the materials are accurately introduced into the pressure roller area of the coating machine, avoiding material waste or overflow, improving the material utilization rate and coating accuracy. The discharge chute is located at the bottom of the material barrel. Combined with the use of the guide plate, it can effectively guide the materials to flow out smoothly, reduce the possible blockage or retention during the discharging process, and ensure the continuity of the coating process. The setting of the guide plate can reduce the splashing of materials during discharging, reduce the risk of environmental pollution, and at the same time reduce the contact time between the materials and the air, preventing the material performance from decreasing due to oxidation or volatilization.
[0020] 3. Through the combined use of connecting bolts, compression springs and fixing nuts, the connection structure can ensure a firm and reliable connection between the device and the moving slide of the coating machine, reducing the risk of loosening or falling off during operation. The long slot allows the connecting bolt to move within a certain range, facilitating alignment and installation, enabling the device to flexibly adapt to different equipment layouts during installation, and improving the installation efficiency. The application of the compression spring in the connection structure can not only provide the necessary fastening force but also have a certain damping effect, reducing the impact of the vibration generated during the operation of the coating machine on the feeding device and protecting the stability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The attached drawings forming a part of the present utility model are used to provide a further understanding of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation to the present utility model. In the drawings:
[0022] Figure 1 Schematic diagram of a feeding device for a coating machine according to an embodiment of the present utility model;
[0023] Figure 2 Schematic diagram of the connection structure according to an embodiment of the present utility model;
[0024] Figure 3 Schematic diagram of the rib plate structure according to an embodiment of the present utility model;
[0025] Figure 4 Schematic diagram of the feeding structure according to an embodiment of the present utility model;
[0026] Figure 5 Schematic diagram of the stirring mechanism structure according to an embodiment of the present utility model;
[0027] Figure 6 Schematic diagram of the discharge structure according to an embodiment of the present utility model.
[0028] Description of the reference numerals in the drawings:
[0029] 101. Mounting plate; 102. Positioning slot; 103. Rib plate; 201. Connecting bolt; 202. Strip-shaped fixing plate; 203. Compression spring; 204. Fixing nut; 301. Bucket body; 302. Cover plate; 303. Discharge chute; 304. Guide plate; 401. Hopper; 402. Flow sensor; 501. Screw agitator; 502. Stirring rod; 503. Rotating shaft; 504. Servo motor. Detailed implementation manners
[0030] It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments may be combined with each other.
[0031] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more.
[0032] In the description of the present utility model, it should be noted that, unless otherwise clearly defined and limited, the terms "mount", "connect", "connection" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0033] The present utility model will be described in detail below with reference to the drawings and in combination with the embodiments.
[0034] A feeding device for a coating machine, as Figure 1As shown in the figure, it includes an installation plate 101, a material bucket structure, a discharge structure, a stirring mechanism, two feeding structures, two fixing structures and two connecting structures; the two fixing structures are symmetrically arranged on the front end of the installation plate 101, and a connecting structure is correspondingly arranged on each fixing structure, and the connecting structure is used to connect the moving slide of the coating machine; the stirring mechanism is arranged inside the material bucket structure, the two feeding structures are symmetrically arranged on the top of the material bucket structure, the discharge structure is arranged at the bottom of the material bucket structure, and the discharge structure is directly opposite to the pressure roller of the coating machine; at the front end of the installation plate 101, there is a positioning slot 102 that can cooperate with the moving slide of the coating machine. At the position where the lower end face of the installation plate 101 is connected to the material bucket structure, there are two rib plates 103, and the two rib plates 103 are symmetrically arranged on the left and right sides of the positioning slot 102.
[0035] As Figure 5 shown in the figure, the stirring mechanism includes a servo motor 504, a rotating shaft 503 and two stirring components. The output end of the servo motor 504 is connected to the end of the rotating shaft 503. The rotating shaft 503 penetrates the material bucket structure, and the two stirring components are symmetrically arranged on the rotating shaft 503, and both of the two stirring components are arranged inside the material bucket structure. As Figure 5 shown in the figure, the stirring component includes a spiral stirring paddle 501 and a plurality of stirring rods 502. The spiral stirring paddle 501 is arranged on the outer wall of the rotating shaft 503, and the plurality of stirring rods 502 are arranged in a circumferentially uniform manner at the end of the rotating shaft 503. The spiral directions of the spiral stirring paddles 501 of the two stirring components are opposite. By driving the rotating shaft 503 through the servo motor 504, the stirring component can stir the materials in the material bucket efficiently and evenly, ensuring the consistency of the coating during the whole feeding process and preventing the materials from precipitating or stratifying. The two stirring components are symmetrically arranged, and the spiral directions of the spiral stirring paddles 501 are opposite, which can effectively balance the forces generated during the stirring process, reduce vibration, and further improve the uniformity and stability of stirring. The servo motor 504 provides precise speed and torque control, and can adjust the stirring intensity and speed according to the characteristics of different materials, so as to adapt to different coating requirements.
[0036] The material bucket structure includes a material bucket body 301 and a cover plate 302. The two feeding structures are symmetrically arranged on the cover plate 302. The cover plate 302 is detachably connected to the opening of the material bucket body 301, and the two stirring components are symmetrically arranged inside the material bucket body 301.
[0037] As Figure 4 shown in the figure, the feeding structure includes a hopper 401, a feeding pipe and a flow sensor 402. The hopper 401 is communicated with the inside of the cover plate 302 through the feeding pipe, and the feeding pipe is provided with a flow sensor 402.
[0038] As Figure 6As shown in the figure, the discharging structure includes a discharging chute 303 and a guiding plate 304. The discharging chute 303 is arranged at the bottom of the barrel body 301, and the guiding plate 304 is arranged at the bottom of the discharging chute 303. The guiding plate 304 is directly opposite to the pressing roller of the coating machine. The discharging chute 303 and the guiding plate 304 can ensure the accurate introduction of materials into the area of the pressing roller of the coating machine, avoid material waste or overflow, and improve the material utilization rate and coating accuracy. The discharging chute 303 is located at the bottom of the barrel. Combined with the use of the guiding plate 304, it can effectively guide the smooth outflow of materials, reduce the possible blockage or retention during the discharging process, and ensure the continuity of the coating process. The setting of the guiding plate 304 can reduce the splashing of materials during discharging, reduce the risk of environmental pollution, and at the same time reduce the contact time between the materials and air, preventing the reduction of material performance due to oxidation or volatilization.
[0039] The fixing structure is a strip-shaped fixing plate 202, and the end of the strip-shaped fixing plate 202 is welded to the mounting plate 101. The connecting structure includes a connecting bolt 201, a compression spring 203, a fixing nut 204 and a long slot. The long slot is arranged on the strip-shaped fixing plate 202. The connecting bolt 201 passes through the long slot, and both the compression spring 203 and the fixing nut 204 are arranged on the connecting bolt 201. The fixing nut 204 presses the lower end surface of the moving slide of the coating machine through the compression spring 203. Through the combined use of the connecting bolt 201, the compression spring 203 and the fixing nut 204, the connecting structure can ensure the firm and reliable connection between the device and the moving slide of the coating machine, and reduce the risk of loosening or falling off during operation. The long slot allows the connecting bolt 201 to move within a certain range, which is convenient for alignment and installation, enabling the device to flexibly adapt to different equipment layouts during installation and improving the installation efficiency. The application of the compression spring 203 in the connecting structure can not only provide the necessary fastening force, but also has a certain shock-absorbing effect, which can reduce the impact of the vibration generated during the operation of the coating machine on the feeding device and protect the stability of the equipment.
[0040] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A feeding device for a coating machine, characterized in that: It includes an installation plate (101), a material barrel structure, a discharging structure, a stirring mechanism, two feeding structures, two fixing structures and two connecting structures; The two fixing structures are symmetrically arranged on the front end of the installation plate (101) from left to right. One connecting structure is correspondingly arranged on each fixing structure, and the connecting structure is used to connect the moving slide of the coating machine; The stirring mechanism is arranged inside the material barrel structure. The two feeding structures are symmetrically arranged on the top of the material barrel structure from left to right. The discharging structure is arranged at the bottom of the material barrel structure, and the discharging structure is directly opposite to the pressing roller of the coating machine; The stirring mechanism includes a servo motor (504), a rotating shaft (503) and two stirring components. The output end of the servo motor (504) is connected to the end of the rotating shaft (503). The rotating shaft (503) penetrates the material barrel structure. The two stirring components are symmetrically arranged on the rotating shaft (503), and the two stirring components are both arranged inside the material barrel structure.
2. The feeding device for a coating machine according to claim 1, wherein: The material barrel structure includes a material barrel body (301) and a cover plate (302). The two feeding structures are symmetrically arranged on the cover plate (302). The cover plate (302) is detachably connected to the opening of the material barrel body (301). The two stirring components are symmetrically arranged inside the material barrel body (301).
3. The feeding device for a coating machine according to claim 2, characterized in that: The feeding structure includes a hopper (401), a feeding pipe and a flow sensor (402). The hopper (401) is communicated with the inside of the cover plate (302) through the feeding pipe, and the feeding pipe is provided with the flow sensor (402).
4. The feeding device for a coating machine according to claim 2, characterized in that: The stirring component includes a spiral stirring paddle (501) and a plurality of stirring rods (502). The spiral stirring paddle (501) is arranged on the outer wall of the rotating shaft (503). The plurality of stirring rods (502) are arranged in a circumferentially uniform manner at the end of the rotating shaft (503). The spiral directions of the spiral stirring paddles (501) of the two stirring components are opposite.
5. The feeding device for a coating machine according to claim 2, characterized in that: The discharging structure includes a discharging groove (303) and a guide plate (304). The discharging groove (303) is arranged at the bottom of the material barrel body (301). The guide plate (304) is arranged at the bottom of the discharging groove (303), and the guide plate (304) is directly opposite to the pressing roller of the coating machine.
6. A feeding device for a coating machine according to any one of claims 1-5, characterized in that: The fixing structure is a strip-shaped fixing plate (202), and the end of the strip-shaped fixing plate (202) is fixedly connected to the installation plate (101).
7. The feeding device for a coating machine according to claim 6, wherein: The connecting structure includes a connecting bolt (201), a compression spring (203), a fixing nut (204) and a long strip hole. The long strip hole is arranged on the strip-shaped fixing plate (202). The connecting bolt (201) penetrates through the long strip hole. The compression spring (203) and the fixing nut (204) are both arranged on the connecting bolt (201). The fixing nut (204) presses the lower end face of the moving slide of the coating machine through the compression spring (203).
8. The feeding device for a coating machine according to claim 6, characterized in that: At the front end of the installation plate (101), there is a positioning card slot (102) that can cooperate with the moving slide of the coating machine.
9. The feeding device for a coating machine according to claim 8, characterized in that: At the position where the lower end surface of the mounting plate (101) is connected to the drum structure, there are two rib plates (103), and the two rib plates (103) are symmetrically arranged on the left and right sides of the positioning card slot (102).