Physical cleaning device for electrolytic nickel plate

By designing a physical cleaning device for electrolytic nickel plates, using ultrasonic ironing and automated cleaning of pipes, the problems of low cleaning efficiency and safety hazards of electrolytic nickel plates are solved, and efficient and safe cleaning of multiple electrolytic nickel plates is achieved.

CN223145467UActive Publication Date: 2025-07-25HUNAN XIANDENG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421567294.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-07-25
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

The cleaning efficiency of existing electrolytic nickel plates is low and has safety risks, especially manual rinsing during a single treatment leads to low efficiency and the solution is prone to splashing.

Method used

A physical cleaning device including a scalding box and a cleaning water tank is designed, and a scalding is performed using an ultrasonic transducer, combining an inclined cleaning tube and high-pressure air-drying to realize automated cleaning of multiple electrolytic nickel plates.

Benefits of technology

The cleaning efficiency and safety of electrolytic nickel plates are improved, and the automatic cleaning of multiple electrolytic nickel plates is realized, ensuring all-round cleaning and avoiding solution splashing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a physical cleaning device for an electrolytic nickel plate, and particularly relates to the technical field of electrolytic nickel plate cleaning equipment, the physical cleaning device comprises a scalding box body and a cleaning water tank, the side edge of the scalding box body is provided with a side support frame I, and the side edge of the cleaning box body is provided with a side support frame II. The cleaning device is provided with the containing basket, the electrolytic nickel plates are vertically arranged in parallel, scalding treatment can be conducted on the multiple electrolytic nickel plates at a time, the ultrasonic transducer is arranged in the scalding box body, scalding is conducted according to the ultrasonic principle, scalding efficiency and scalding quality can be effectively improved, the containing basket can be integrally moved, and the cleaning device is convenient to use. The cleaning operation is automatically carried out after scalding, the cleaning pipe which is obliquely arranged is used for carrying out high-pressure spraying, hot water or acidic water on the surface of the electrolytic nickel plate is washed away, then the high-pressure air pump is used for air drying, the cleaning and air drying processes are automatically operated, the safety is good, and the cleaning efficiency of the electrolytic nickel plate can be effectively improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of electrolytic nickel plate cleaning equipment, in particular to a physical cleaning device for electrolytic nickel plates. Background Art

[0002] Electrolytic nickel plate is a metal coating formed by reducing nickel ions to nickel metal by electrolysis and depositing it on a metal substrate. It has excellent corrosion resistance, wear resistance and conductivity. During the production process of electrolytic nickel plate, there will be some impurities, dirt and oxide layer on the surface of the coating, which are not conducive to the adhesion of the coating and will affect the quality and performance of the coating. Therefore, it needs to be scalded in a scalding tank. Scalding in a scalding tank is to soak and stir the electrolytic nickel plate in hot water or acidic solution to remove surface impurities and oxide layer. After scalding in the scalding tank, the surface adhesion of the electrolytic nickel plate is stronger and the finish is higher, thereby improving its surface quality and service life. In order to ensure the scalding quality of the electrolytic nickel plate, most of the electrolytic nickel plates are scalded individually at present. After scalding, the hot water or acidic solution on the electrolytic nickel plate needs to be manually rinsed, resulting in low cleaning efficiency of the electrolytic nickel plate. At the same time, the solution is easy to splash during the cleaning process, which poses certain safety hazards.

[0003] In view of this, the present utility model is proposed. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a physical cleaning device for electrolytic nickel plates. To solve the above technical problems, the basic concept of the technical solution adopted by the utility model is:

[0005] A physical cleaning device for electrolytic nickel plates comprises a scalding box and a cleaning water tank, wherein a side support frame 1 is provided on the side of the scalding box, a side support frame 2 is provided on the side of the cleaning box, a transmission screw and a guide rod are installed between the side support frame 1 and the side support frame 2, a movable nut seat is installed on the transmission screw and the guide rod, an electric push rod is fixedly provided below the movable nut seat, a lifting frame is connected to the lower end of the electric push rod, a placing basket is provided on the lower side of the lifting frame, an ultrasonic transducer is provided at the bottom cavity of the scalding box, a scalding tank is provided in the scalding box, a heating tank is provided between the scalding tank and the inner wall of the scalding box, a heating rod is installed in the heating tank, a cleaning pipe and an air-drying pipe are fixedly installed on the back plate of the cleaning water tank for cleaning and air-drying the electrolytic nickel plates.

[0006] As a further solution of the utility model: the cleaning pipe is located above the air-drying pipe, and both the cleaning pipe and the air-drying pipe are provided with branch pipes, which are arranged in a downward inclined structure to facilitate effective spraying and rapid drying of the electrolytic nickel plate.

[0007] As a further solution of the utility model: a high-pressure water pump is arranged on the side of the cleaning water tank, the high-pressure water pump is connected to the cleaning pipe, a high-pressure air pump is arranged above the high-pressure water pump, and the high-pressure air pump is connected to the air drying pipe for supplying high-pressure gas into the air drying pipe.

[0008] As a further solution of the utility model: it further includes a water supply pipe, and the high-pressure water pump is connected to the cleaning pipe through the water supply pipe.

[0009] As a further solution of the utility model: it further includes an air supply pipe, and the high-pressure air pump is connected to the air drying pipe through the air supply pipe.

[0010] As a further solution of the utility model: support bottom ribs are arranged at the bottom of the placement basket, spacer ribs are arranged at the middle position of the placement basket, the arrangement direction of the spacer ribs is 90° to the arrangement direction of the support bottom ribs, and the spacer ribs are used to effectively space apart the electrolytic nickel plates to ensure that there is a certain gap between adjacent electrolytic nickel plates, facilitating sufficient scalding and cleaning.

[0011] As a further solution of the utility model: a moving motor is fixedly installed on the outer side of the second side support frame, a control box is arranged outside the scalding box body, and the moving motor is used to provide power support for the rotation of the transmission lead screw.

[0012] After adopting the above technical solutions, the utility model has the following beneficial effects compared with the prior art.

[0013] The cleaning device of the utility model is provided with a placement basket, and the electrolytic nickel plates are placed vertically and parallelly, so that multiple electrolytic nickel plates can be scalded at one time. An ultrasonic transducer is arranged in the scalding box body, and scalding is carried out using the ultrasonic principle, which can effectively improve the scalding efficiency and quality.

[0014] The placement basket of the utility model can be moved as a whole, and the automatic cleaning operation is carried out after scalding. High-pressure spraying is carried out using the inclined cleaning pipe to wash away the hot water or acidic water on the surface of the electrolytic nickel plates, and then air drying is carried out using a high-pressure air pump. The cleaning and air drying processes are automated operations with good safety, which can effectively improve the cleaning efficiency of the electrolytic nickel plates.

[0015] The following further describes in detail the specific implementation manners of the utility model with reference to the drawings. Description of the Drawings

[0016] The accompanying drawings, as part of this application, are used to provide a further understanding of the present utility model. The schematic embodiments and descriptions thereof of the present utility model are used to explain the present utility model, but do not constitute an improper limitation to the present utility model. Obviously, the accompanying drawings in the following description are only some embodiments. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. In the drawings:

[0017] Figure 1 is a schematic structural diagram of the present utility model;

[0018] Figure 2 is a front view of the present utility model;

[0019] Figure 3 is a side view of the present utility model;

[0020] Figure 4 is a schematic structural diagram of the placement basket of the present utility model;

[0021] Figure 5 is a schematic diagram of the inside of the hot washing box of the present utility model.

[0022] In the figure: 1. Hot washing box; 2. Cleaning water tank; 3. Control box; 4. First side support frame; 5. Transmission lead screw; 6. Guide rod; 7. Moving nut seat; 8. Electric push rod; 9. Lifting frame; 10. Placement basket; 11. Moving motor; 12. Second side support frame; 13. Cleaning pipe; 14. Air drying pipe; 15. High-pressure water pump; 16. Water supply pipe; 17. High-pressure air pump; 18. Air supply pipe; 19. Support bottom rib; 20. Spacing rib; 21. Hot washing groove; 22. Heating groove; 23. Heating rod; 24. Bottom cavity; 25. Ultrasonic transducer.

[0023] It should be noted that these accompanying drawings and text descriptions are not intended to limit the scope of the concept of the present utility model in any way, but to illustrate the concept of the present utility model to those skilled in the art by referring to specific embodiments. Detailed implementation manners

[0024] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The following embodiments are used to illustrate the present utility model, but are not used to limit the scope of the present utility model.

[0025] Such as Figures 1 to 5As shown in the figure, a physical cleaning device for electrolytic nickel plates includes a hot washing box body 1 and a cleaning water tank 2. A first side support frame 4 is arranged on the side of the hot washing box body 1, and a second side support frame 12 is arranged on the side of the cleaning box body. A transmission lead screw 5 and a guide rod 6 are installed between the first side support frame 4 and the second side support frame 12. A moving nut seat 7 is arranged on the transmission lead screw 5 and the guide rod 6. An electric push rod 8 is fixedly arranged below the moving nut seat 7. The lower end of the electric push rod 8 is connected with a lifting frame 9. A placing basket 10 is arranged on the lower side of the lifting frame 9. An ultrasonic transducer 25 is arranged at the bottom cavity 24 of the hot washing box body 1. A hot washing tank 21 is arranged in the hot washing box body 1. A heating tank 22 is arranged between the hot washing tank 21 and the inner wall of the hot washing box body 1. A heating rod 23 is installed in the heating tank 22. A cleaning pipe 13 and a drying pipe 14 are fixedly installed on the back plate of the cleaning water tank 2, which are used for cleaning and drying the electrolytic nickel plates.

[0026] Among them, the cleaning pipe 13 is located above the drying pipe 14. Branch pipes are arranged on both the cleaning pipe 13 and the drying pipe 14. The branch pipes are arranged in a downward inclined structure, which is convenient for effectively spraying and quickly drying the electrolytic nickel plates.

[0027] A high-pressure water pump 15 is arranged on the side of the cleaning water tank 2. The high-pressure water pump 15 is connected with the cleaning pipe 13. A high-pressure air pump 17 is arranged above the high-pressure water pump 15. The high-pressure air pump 17 is connected with the drying pipe 14, which is used for supplying high-pressure gas into the drying pipe 14.

[0028] It also includes a water supply pipe 16. The high-pressure water pump 15 is connected with the cleaning pipe 13 through the water supply pipe 16.

[0029] It also includes an air supply pipe 18. The high-pressure air pump 17 is connected with the drying pipe 14 through the air supply pipe 18.

[0030] Support bottom ribs 19 are arranged at the bottom of the placing basket 10. Spacing ribs 20 are arranged at the middle position of the placing basket 10. The arrangement direction of the spacing ribs 20 is 90° with the arrangement direction of the support bottom ribs 19. The spacing ribs 20 are used for effectively spacing and separating the electrolytic nickel plates, ensuring that there is a certain gap between adjacent electrolytic nickel plates, which is convenient for sufficient hot washing and cleaning.

[0031] A moving motor 11 is fixedly installed on the outside of the second side support frame 12. A control box 3 is arranged outside the hot washing box body 1. The moving motor 11 is used to provide power support for the rotation of the transmission lead screw 5.

[0032] The working principle of the present utility model is as follows: Place the electrolytic nickel plate in the gap between two adjacent spacer ribs 20. The supporting bottom rib 19 can effectively support the electrolytic nickel plate, and the spacer ribs 20 are used for supporting and protecting the electrolytic nickel plate. Select the working temperature and pH value of the scalding and washing box 1 according to the specifications of the electrolytic nickel plate, adjust the scalding and washing solution. When it reaches the working range, the electric push rod 8 extends, driving the placement basket 10 to move downward, submerging the electrolytic nickel plate into the solution in the scalding and washing box 1. Under the action of the ultrasonic transducer 25, ultrasonic vibration is generated to perform scalding on the electrolytic nickel plate. During the scalding process, the placement basket 10 moves horizontally and vertically within a small range, causing the electrolytic nickel plate to be briefly separated from the placement basket 10 to avoid contact dead angles and ensure that the electrolytic nickel plate is scalded comprehensively. After the scalding is completed, the electric push rod 8 contracts, and the moving nut seat 7 drives the placement basket 10 to move to the cleaning water tank 2. The placement basket 10 moves downward. Then, high-pressure water is used to spray and wash the electrolytic nickel plate in the placement basket 10. During the cleaning process, the placement basket 10 moves horizontally and vertically within the range of the cleaning water tank 2 to ensure that the electrolytic nickel plate can be cleaned comprehensively. After the cleaning, the high-pressure air pump 17 is started, and high-pressure air is used to blow off and dry the water on the surface of the electrolytic nickel plate;

[0033] The structure of the present utility model is reasonably designed and convenient for installation and use. The cleaning device is provided with a placement basket 10. The electrolytic nickel plates are placed vertically and parallelly, and multiple electrolytic nickel plates can be scalded at one time. The ultrasonic transducer 25 is arranged in the scalding and washing box 1, and scalding is carried out using the ultrasonic principle, which can effectively improve the scalding efficiency and quality. The placement basket 10 can move as a whole, and automatic cleaning operations are performed after scalding. High-pressure spraying is carried out using the inclined cleaning pipe 13 to wash off the hot water or acidic water on the surface of the electrolytic nickel plate. Then, air drying is carried out using a high-pressure air pump. The cleaning and air drying processes are automated operations with good safety, and the cleaning efficiency of the electrolytic nickel plate can be effectively improved.

[0034] The above are only the preferred embodiments of the present utility model, and do not impose any form of limitation on the present utility model. Although the present utility model has been disclosed above with the preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art of this patent, without departing from the technical solution scope of the present utility model, can make some changes or modifications using the technical content prompted above into equivalent embodiments of equivalent changes. However, as long as it does not depart from the content of the technical solution of the present utility model, any simple modification, equivalent change, and modification made to the above embodiments according to the technical essence of the present utility model still fall within the scope of the technical solution of the present utility model.

Claims

1. Physical cleaning device for electrolytic nickel plates, comprising a scalding box body (1) and a cleaning water tank (2), characterized in that, On the side of the ironing and washing box body (1), a first side support frame (4) is provided. On the side of the cleaning box body, a second side support frame (12) is provided. A transmission lead screw (5) and a guide rod (6) are installed between the first side support frame (4) and the second side support frame (12). A moving nut seat (7) is installed through the transmission lead screw (5) and the guide rod (6). An electric push rod (8) is fixedly arranged below the moving nut seat (7). The lower end of the electric push rod (8) is connected to a lifting frame (9). A placement basket (10) is arranged on the lower side of the lifting frame (9). An ultrasonic transducer (25) is arranged at the bottom cavity (24) of the ironing and washing box body (1). An ironing groove (21) is arranged in the ironing and washing box body (1). A heating groove (22) is arranged between the ironing groove (21) and the inner wall of the ironing and washing box body (1). A heating rod (23) is installed in the heating groove (22). A cleaning pipe (13) and an air drying pipe (14) are fixedly installed on the back plate of the cleaning water tank (2).

2. The physical cleaning device for electrolytic nickel plates according to claim 1, wherein, The cleaning pipe (13) is located above the air drying pipe (14). Branch pipes are arranged on both the cleaning pipe (13) and the air drying pipe (14), and the branch pipes are arranged in a downward inclined structure.

3. The physical cleaning device for electrolytic nickel plates according to claim 2, characterized in that, A high-pressure water pump (15) is arranged on the side of the cleaning water tank (2). The high-pressure water pump (15) is connected to the cleaning pipe (13). A high-pressure air pump (17) is arranged above the high-pressure water pump (15). The high-pressure air pump (17) is connected to the air drying pipe (14).

4. The physical cleaning device for electrolytic nickel plates according to claim 3, wherein It further includes a water supply pipe (16), and the high-pressure water pump (15) is connected to the cleaning pipe (13) through the water supply pipe (16).

5. The physical cleaning device for electrolytic nickel plates according to claim 3, characterized in that, It further includes an air supply pipe (18), and the high-pressure air pump (17) is connected to the air drying pipe (14) through the air supply pipe (18).

6. The physical cleaning device for electrolytic nickel plates according to claim 3, characterized in that, Support bottom ribs (19) are arranged at the bottom of the placement basket (10). Spacing ribs (20) are arranged at the middle position of the placement basket (10). The arrangement direction of the spacing ribs (20) is 90° to the arrangement direction of the support bottom ribs (19).

7. The physical cleaning device for electrolytic nickel plates according to claim 4, characterized in that, A moving motor (11) is fixedly installed on the outside of the second side support frame (12). A control box (3) is arranged outside the ironing and washing box body (1).