Efficient bending device for hardware lock

By designing an efficient bending device, the screw is driven to rotate by cylinders and micro motors, and the lifting sleeve drives the ejection rod to move upward, solving the problem of difficult to remove the hardware lock during bending, improving bending efficiency and reducing workers' labor intensity.

CN223145826UActive Publication Date: 2025-07-25WENZHOU SHANFU IND TRADE CO LTD
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Patent Information

Application Number
CN202422355157.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-07-25
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

During the bending process, the tightening force of the hardware lock is large due to the plastic deformation of the material, making it difficult to remove it from the mold, affecting the bending efficiency.

Method used

An efficient bending device is designed, including the bending device main body, mold, bend head, cylinder, micro motor, screw, lift sleeve, lift plate and ejection rod. The flexure head is driven down and molded by the cylinder. The micro motor drives the screw to rotate, and the lift sleeve drives the ejection rod to move upward, and the reverse force is applied to separate the hardware from the mold, achieving smooth mold release.

Benefits of technology

Reduce manual pickup steps, reduce workers' labor intensity, and improve the overall bending efficiency of hardware locks.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223145826U_ABST
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Abstract

The efficient bending device comprises a bending device body, a die, a hardware body and a bending head, the die is arranged at the bottom end of the interior of the bending device body, the bending head is arranged at the top end of the interior of the bending device body, a forming groove is formed between the bending head and the die, and the hardware body is arranged in the forming groove. A hardware body is placed in the forming groove, a driving chamber is arranged in the center of the interior of the mold, a screw rod is arranged in the driving chamber, the outer side of the screw rod is sleeved with a lifting sleeve, a lifting plate is arranged at the top of the lifting sleeve, and ejector rods are evenly distributed at the top end of the lifting plate. According to the hardware lock bending device, the bending device main body, the mold, the forming groove, the hardware main body, the bending head, the driving chamber, the micro motor, the driving gear, the driven gear, the screw rod, the lifting sleeve, the lifting plate and the ejector rod are installed, so that the operation step of manual part taking can be reduced, and the overall bending efficiency of a hardware lock is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bending devices, and particularly relates to an efficient bending device for hardware locks. Background Technique

[0002] Hardware locks refer to devices made of hardware materials (such as copper, stainless steel, zinc alloy, etc.) and used to protect the safety of doors, windows, cabinets and other items. Lock bending is an important process in the manufacturing of hardware locks. Generally, it is a process of bending hardware parts according to predetermined angles and shapes through a bending device. In lock manufacturing, the bending process is often used to manufacture components such as lock tongues, lock plates, and lock bodies to meet the structural and functional requirements of the locks.

[0003] During the stamping and bending process of the parts of hardware locks, due to the action of external forces on the materials, plastic deformation occurs, and the formed parts may be tightly wrapped in the forming grooves of the molds, forming a large clamping force. This clamping force makes it difficult to take out the hardware locks after stamping is completed, affecting the bending efficiency. Content of the Utility Model

[0004] The purpose of the utility model is to provide an efficient bending device for hardware locks to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: An efficient bending device for hardware locks, including a bending device main body, a mold, a hardware part main body, and a bending head. At the bottom end inside the bending device main body, there is a mold, and at the top end inside the bending device main body, there is a bending head. A cylinder is fixed at the top of the bending device main body, and the output end of the cylinder is connected to the bending head through a telescopic column. An forming groove is formed between the bending head and the mold, and the hardware part main body is placed inside the forming groove. At the central position inside the mold, there is a driving chamber, and a screw is arranged inside the driving chamber. A lifting sleeve is sleeved outside the screw, and a lifting plate is arranged at the top of the lifting sleeve. Ejecting rods are evenly distributed at the top end of the lifting plate. A driven gear is arranged at the bottom end of the screw, and a micro motor is arranged at the bottom end inside the driving chamber. The output end of the micro motor is provided with a driving gear meshing with the driven gear through a roller.

[0006] Preferably, guide rods are arranged on both sides at the top of the bending device main body, and both sides of the bending head are slidably sleeved with the guide rods through guide sleeves.

[0007] Preferably, a buffer seat is arranged outside the mold, and buffer members are evenly arranged at the bottom end inside the buffer seat.

[0008] Preferably, the tops of the buffer members are all connected to the bottom of the mold, and the buffer members are all made of rubber material.

[0009] Preferably, a tube sleeve is arranged at the central position inside the buffer member, and a core column is arranged inside the tube sleeve.

[0010] Preferably, chambers are formed around the inner periphery of the buffer member, and the chambers are distributed in a concentric circle structure around the core column.

[0011] Preferably, guide blocks are arranged on both sides of the lifting plate, and guide grooves matching the guide blocks are formed on both sides inside the driving chamber.

[0012] Preferably, three groups of ejector rods are provided, and the ejector rods pass through the driving chamber and contact the bottom of the hardware part body.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: The high-efficiency bending device for hardware locks is equipped with a bending device main body, a mold, a forming groove, a hardware part body, a bending head, a driving chamber, a micro motor, a driving gear, a driven gear, a screw rod, a lifting sleeve, a lifting plate and an ejector rod. The hardware part body is placed in the mold, and then the bending head is pressed down by a cylinder, so that the hardware part body is bent and formed in the forming groove. Then, the micro motor drives the driving gear to rotate, so that the driven gear and the screw rod rotate, and the lifting sleeve rises along the screw rod, thereby driving the lifting plate and the ejector rod to move upward. By applying a force opposite to the clamping force to the hardware part body, the hardware part body is separated from the forming groove in the mold, so as to realize smooth demolding. It can reduce the operation steps of manual part taking, reduce the labor intensity of workers, and improve the overall bending efficiency of hardware locks. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.

[0015] Figure 1 is a front view sectional structure diagram of the present utility model;

[0016] Figure 2 is a sectional structure diagram of the driving chamber of the present utility model;

[0017] Figure 3 is of the present utility model Figure 2 magnified structure diagram at A in;

[0018] Figure 4 For the present utility model Figure 2 Schematic enlarged structure diagram at position B in

[0019] Figure 5 Schematic sectional structure diagram of the buffer member of the present utility model.

[0020] In the figure: 1, main body of the bending device; 2, buffer seat; 3, mold; 4, main body of the hardware part; 5, guide sleeve; 6, frame body; 7, cylinder; 8, bending head; 9, driving chamber; 10, forming groove; 11, buffer member; 12, micro motor; 13, lifting plate; 14, screw rod; 15, lifting sleeve; 16, ejector rod; 17, driving gear; 18, driven gear; 19, guide block; 20, guide groove; 21, chamber; 22, pipe sleeve; 23, core column. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1-5 , an embodiment provided by the present utility model: An efficient bending device for hardware locks, including a main body 1 of the bending device, a mold 3, a main body 4 of the hardware part, and a bending head 8. A mold 3 is provided at the bottom end inside the main body 1 of the bending device, and a bending head 8 is provided at the top end inside the main body 1 of the bending device. A cylinder 7 is fixed to the top of the main body 1 of the bending device, and the output end of the cylinder 7 is connected to the bending head 8 through a telescopic column. A forming groove 10 is formed between the bending head 8 and the mold 3, and the main body 4 of the hardware part is placed inside the forming groove 10;

[0023] The main body 4 of the hardware part is placed in the mold 3, and then the bending head 8 is driven by the cylinder 7 to press down, so that the main body 4 of the hardware part is bent and formed into a lock part in the forming groove 10;

[0024] Guide rods 6 are provided on both sides of the top of the main body 1 of the bending device, and both sides of the bending head 8 are slidably sleeved with the guide rods 6 through guide sleeves 5, which play a guiding role when the bending head 8 is stamping;

[0025] A buffer seat 2 is provided outside the mold 3, and buffer members 11 are uniformly provided at the bottom end inside the buffer seat 2. The tops of the buffer members 11 are all connected to the bottom of the mold 3, and the buffer members 11 are all made of rubber material;

[0026] When the mold 3 is subjected to the pressure impact of the bending head 8, the buffer members 11 can absorb and disperse these impact forces through their own elastic characteristics, protecting the mold 3 from damage;

[0027] At the central position inside the buffer member 11, a sleeve 22 is provided, and a core column 23 is provided inside the sleeve 22, which is beneficial to increasing the structural strength while ensuring the buffering performance of the buffer member 11;

[0028] Chambers 21 are provided around the inside of the buffer member 11, and the chambers 21 are distributed in a concentric circle structure around the core column 23. Through the elastic action of the chambers 21, the transmission of vibration can be effectively reduced;

[0029] At the central position inside the mold 3, a drive chamber 9 is provided, and a screw 14 is provided inside the drive chamber 9. A lifting sleeve 15 is sleeved outside the screw 14, and a lifting plate 13 is provided at the top of the lifting sleeve 15. Ejector rods 16 are evenly distributed at the top end of the lifting plate 13;

[0030] A driven gear 18 is provided at the bottom end of the screw 14, and a micro motor 12 is provided at the bottom end inside the drive chamber 9. The output end of the micro motor 12 is provided with a driving gear 17 meshing with the driven gear 18 through a roller;

[0031] The micro motor 12 in the drive chamber 9 drives the driving gear 17 to rotate, causing the driven gear 18 and the screw 14 to rotate, and causing the lifting sleeve 15 to rise along the screw 14, thereby driving the lifting plate 13 and the ejector rods 16 to move upward;

[0032] There are 3 groups of ejector rods 16, and the ejector rods 16 pass through the drive chamber 9 and contact the bottom of the hardware part body 4;

[0033] By applying a force opposite to the clamping force to the hardware part body 4, the hardware part body 4 is separated from the forming groove 10, so as to achieve smooth demoulding, which can reduce the operation steps of manual part taking, reduce the labor intensity of workers, and improve the overall bending efficiency of the hardware lock;

[0034] Guide blocks 19 are provided on both sides of the lifting plate 13, and guide grooves 20 matching the guide blocks 19 are provided on both sides inside the drive chamber 9, which play a guiding and limiting role in the lifting of the lifting plate 13;

[0035] The specific model and specification of the air cylinder 7 need to be determined by selection calculation according to the specification parameters of the device. The selection calculation method is the prior art, so it will not be elaborated in detail.

[0036] Working principle: When the embodiment of the present application is in use, the main body 4 of the hardware part is placed in the mold 3, and then the folding head 8 is pressed down by the cylinder 7, so that the main body 4 of the hardware part is bent and formed into a lock part in the forming groove 10. A buffer seat 2 is arranged outside the mold 3, and the inside of the buffer seat 2 is evenly connected to the bottom of the mold 3 through buffer members 11. The buffer members 11 are made of rubber material. When the mold 3 is impacted by the pressure of the folding head 8, the buffer members 11 can absorb and disperse these impact forces through their own elastic characteristics, protecting the mold 3 from damage. A sleeve 22 is arranged at the central position inside the buffer member 11, and a core column 23 is arranged inside the sleeve 22, which is beneficial to increasing the structural strength while ensuring the buffering performance of the buffer member 11. Then, the micro motor 12 in the driving chamber 9 drives the driving gear 17 to rotate, so that the driven gear 18 and the screw 14 rotate, and the lifting sleeve 15 rises along the screw 14, thereby driving the lifting plate 13 and the ejector rod 16 to move upward. By applying a force opposite to the clamping force to the main body 4 of the hardware part, the main body 4 of the hardware part is separated from the forming groove 10, so as to achieve smooth demolding. The operation steps of manual part taking can be reduced, the labor intensity of workers can be reduced, and the overall bending efficiency of the hardware lock can be improved.

[0037] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0038] It should be noted that the terms used herein are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0039] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented in an order different from those illustrated or described herein.

[0040] The above are only the preferred embodiments of the present invention, and are not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An efficient bending device for hardware locks, characterized in that, It includes a bending device main body (1), a mold (3), a hardware main body (4), and a bending head (8). At the bottom end inside the bending device main body (1), there is a mold (3), and at the top end inside the bending device main body (1), there is a bending head (8). A cylinder (7) is fixed to the top of the bending device main body (1), and the output end of the cylinder (7) is connected to the bending head (8) through a telescopic column. A forming groove (10) is formed between the bending head (8) and the mold (3), and the hardware main body (4) is placed inside the forming groove (10). At the central position inside the mold (3), there is a drive chamber (9), and inside the drive chamber (9), there is a screw rod (14). A lifting sleeve (15) is sleeved outside the screw rod (14), and a lifting plate (13) is arranged at the top of the lifting sleeve (15). Ejector rods (16) are evenly distributed at the top end of the lifting plate (13). At the bottom end of the screw rod (14), there is a driven gear (18). At the bottom end inside the drive chamber (9), there is a micro motor (12), and the output end of the micro motor (12) is provided with a driving gear (17) meshing with the driven gear (18) through a roller shaft.

2. The high-efficiency bending device for hardware locks according to claim 1, wherein: On both sides of the top of the bending device main body (1), there are guide rods (6), and both sides of the bending head (8) are slidably sleeved with the guide rods (6) through guide sleeves (5).

3. The high-efficiency bending device for hardware locks according to claim 1, characterized in that: A buffer seat (2) is arranged outside the mold (3), and buffer members (11) are evenly arranged at the bottom end inside the buffer seat (2).

4. The high-efficiency bending device for hardware locks according to claim 3, characterized in that: The tops of the buffer members (11) are all connected to the bottom of the mold (3), and the buffer members (11) are all made of rubber material.

5. The high-efficiency bending device for hardware locks according to claim 3, wherein: At the central position inside each buffer member (11), there is a tube sleeve (22), and inside the tube sleeve (22), there is a core column (23).

6. The efficient bending device for hardware locks according to claim 5, characterized in that: Chambers (21) are opened around the periphery inside each buffer member (11), and the chambers (21) are distributed in a concentric circle structure around the core column (23).

7. The high-efficiency bending device for hardware locks according to claim 1, characterized in that: Guide blocks (19) are arranged on both sides of the lifting plate (13), and guide grooves (20) matching the guide blocks (19) are opened on both sides inside the drive chamber (9).

8. The high-efficiency bending device for hardware locks according to claim 1, wherein: There are 3 groups of ejector rods (16), and the ejector rods (16) pass through the drive chamber (9) and contact the bottom of the hardware main body (4).