Gasket ring machining equipment with discharging function
By designing a washer ring processing equipment with unloading function, and using extrusion and power mechanisms to achieve automatic molding and unloading of the washer, the problem of low efficiency of manual removal of washer in the prior art is solved, and efficient and automated production of the washer is achieved.
Patent Information
- Application Number
- CN202422300757.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-20
AI Technical Summary
Existing washer processing equipment needs to be manually removed after processing, resulting in low processing efficiency.
A washer ring processing equipment with unloading function was designed. The automatic discharge of the washer is realized through the extrusion mechanism and the power mechanism. The combination of the rotating frame and the mold is used to combine the design of elastic components and tension springs to realize the automatic molding and discharge of the washer.
Improve the processing efficiency of the washer, reduce manual labor, and realize the automatic production of the washer.
Smart Images

Figure CN223145832U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of washer processing, in particular to a washer ring processing device with a discharging function. Background Art
[0002] A washer ring is another name for a washer, which is a part used to protect the surface of the connected parts. Some washers are produced by rolling.
[0003] After retrieval, a washer processing device disclosed in the patent with the publication number CN220462299U can fix the position of the washer to prevent the position deviation of the washer during drilling, which may cause damage to the washer, increase the production cost, and reduce the qualified rate of the washer products. However, after the washer is processed, it needs to be manually taken out, resulting in low processing efficiency of the washer. Content of the Utility Model
[0004] The purpose of the utility model is to solve the defects existing in the prior art, and to provide a washer ring processing device with a discharging function.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A washer ring processing device with a discharging function includes a frame body. One inner wall of the frame body is fixed with a fixed frame by bolts. A material passing groove penetrating the fixed frame is opened at the top of the fixed frame. A rotating frame is rotatably connected between the two inner walls of the material passing groove. A mold penetrating the rotating frame is arranged at the top of the rotating frame. An extrusion mechanism for rolling the washer is arranged at the top of the frame body. L-shaped frames are fixed on both sides of the two ends of the fixed frame by bolts. A rotating roller is rotatably connected between two L-shaped frames on the same side. A power mechanism for driving the rotating frame to rotate is arranged on one side of the frame body.
[0007] As a further scheme of the utility model, the extrusion mechanism includes a hydraulic cylinder. The hydraulic cylinder is fixed on the outer wall of the top of the frame body by bolts. The movable end of the hydraulic cylinder passes through the frame body and is fixed with a pressing head by bolts, and the pressing head is matched with the mold.
[0008] As a further scheme of the utility model, the power mechanism includes two synchronous belt wheels. The two synchronous belt wheels are respectively fixed on one side of the rotating roller by shafts. The two synchronous belt wheels are driven by a synchronous belt. A plurality of uniformly distributed convex blocks are fixed on the circumferential outer side of the synchronous belt by bolts. One side of the rotating frame is connected with a turntable through a connecting shaft passing through the frame body by key connection. A groove is opened on the outer wall of one side of the turntable, and the convex block can be clamped into the groove. A rotating groove is formed on one side of the frame body, and the turntable is located in the rotating groove. An elastic member for driving the rotating frame to reset is arranged in the rotating groove.
[0009] As a further solution of the present utility model, the elastic member is a torsion spring. One end of the torsion spring is fixed to one side of the rotating groove by a bolt, and the other end is fixed to the connecting shaft.
[0010] As a further solution of the present utility model, sliding rods are slidably connected to the inner walls of one sides of multiple L-shaped frames, and a pressure roller is rotatably connected between two sliding rods on the same side.
[0011] As a further solution of the present utility model, a plurality of tension springs are fixed to the bottom of the rotating frame by bolts, and the other ends of the tension springs are fixed to the mold.
[0012] As a further solution of the present utility model, a slot is formed on one side of the frame body, and a baffle is inserted into the slot.
[0013] The beneficial effects of the present utility model are as follows:
[0014] 1. By providing a pressing head and a mold, the present utility model uses an extrusion mechanism to roll the plate. The rolled washers will be on the mold. The power mechanism is used to drive the rotating frame to rotate, so that the washers on the mold fall onto the inner wall of the bottom of the frame body, and multiple washers can be roll-formed at one time, improving the processing efficiency of the washers.
[0015] 2. By providing a power mechanism, the rotation of the rotating roller will drive the synchronous pulley to rotate, and then drive the convex block to move. The convex block will continue to move and gradually enter the groove, thereby driving the turntable to rotate, and then making the washers on the mold fall off, which can complete the automatic blanking of the washers and reduce the labor of workers.
[0016] 3. By providing a tension spring, the tension spring will pull the mold to maintain its position, thus ensuring the effect of the pressing head opening the hole. When the pressing head continues to move downward, the pressing head will continue to roll the plate, so that the washer is formed. When the pressing head moves downward, it will push the mold downward, and then the tension spring will deform to generate a pulling force, thus ensuring the formation of the washer. When the pressing head moves upward, the mold will be driven by the tension spring to reset, and then maintain the position of the washer processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a front-side three-dimensional structural schematic diagram of a washer ring processing device with a blanking function proposed by the present utility model;
[0018] Figure 2 is a rear-side three-dimensional structural schematic diagram of a washer ring processing device with a blanking function proposed by the present utility model;
[0019] Figure 3 is a partial enlarged structural schematic diagram of a washer ring processing device with a blanking function proposed by the present utility model;
[0020] Figure 4 Partial sectional structure schematic diagram of a washer ring processing device with a discharging function proposed by the present utility model;
[0021] Figure 5 Torsion spring amplification structure schematic diagram of a washer ring processing device with a discharging function proposed by the present utility model.
[0022] In the figure: 1, frame body; 2, rotating frame; 3, baffle; 4, fixed frame; 5, L-shaped frame; 6, sliding rod; 7, pressure roller; 8, material passing groove; 9, pressing head; 10, hydraulic cylinder; 11, rotating roller; 12, synchronous pulley; 13, synchronous belt; 14, convex block; 15, mold; 16, tension spring; 17, torsion spring; 18, connecting shaft; 19, rotating groove; 20, turntable; 21, groove. Specific embodiments
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. The described embodiments are only a part of the embodiments of the present utility model, and not all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative efforts fall within the protection scope of the present utility model.
[0024] Refer to Figures 1 - 5 , a washer ring processing device with a discharging function, including a frame body 1. A fixed frame 4 is fixed to the inner wall of one side of the frame body 1 by bolts. A material passing groove 8 penetrating the fixed frame 4 is opened at the top of the fixed frame 4. A rotating frame 2 is rotatably connected between the inner walls on both sides of the material passing groove 8. A mold 15 penetrating the rotating frame 2 is provided at the top of the rotating frame 2. An extrusion mechanism for rolling the washer is provided at the top of the frame body 1. L-shaped frames 5 are fixed to both sides of both ends of the fixed frame 4 by bolts. A rotating roller 11 is rotatably connected between two L-shaped frames 5 on the same side. Motors are fixed to one side of the two L-shaped frames 5 on the other side by bolts. The output shaft of the motor passes through the L-shaped frame 5 and is fixed to the rotating roller 11. A power mechanism for driving the rotating frame 2 to rotate is provided on one side of the frame body 1. During use, the plate is placed on the rotating roller 11 at one end, the motor is started, the motor drives the plate to move. When the plate moves above the mold 15, the operation is stopped, and the extrusion mechanism is used to roll the plate. The rolled washers will be on the mold 15. The power mechanism is used to drive the rotating frame 2 to rotate, so that the washers on the mold 15 fall onto the inner wall of the bottom of the frame body 1, and multiple washers can be rolled and formed at one time, improving the processing efficiency of the washers.
[0025] Further, the extrusion mechanism includes a hydraulic cylinder 10. The hydraulic cylinder 10 is fixed to the outer wall of the top of the frame body 1 by bolts. The movable end of the hydraulic cylinder 10 passes through the frame body 1 and is fixed with a pressing head 9 by bolts. The pressing head 9 is matched with the mold 15. When the hydraulic cylinder 10 is started, the movable end of the hydraulic cylinder 10 drives the pressing head 9 to move downward, so that the pressing head 9 extrudes the plate material and cooperates with the mold 15 to form a washer.
[0026] Further, the power mechanism includes two synchronous pulleys 12. The two synchronous pulleys 12 are respectively fixed to one side of the rotating roller 11 through shafts. The two synchronous pulleys 12 are driven by a synchronous belt 13. A plurality of evenly distributed bumps 14 are fixed to the outer circumference of the synchronous belt 13 by bolts. One side of the rotating frame 2 is connected to a turntable 20 through a connecting shaft 18 and is key-connected to the frame body 1. A groove 21 is formed on the outer wall of one side of the turntable 20, and the bump 14 can be caught in the groove 21. A rotating groove 19 is formed on one side of the frame body 1, and the turntable 20 is located in the rotating groove 19. An elastic member for driving the rotating frame 2 to reset is provided in the rotating groove 19. The elastic member is a torsion spring 17. One end of the torsion spring 17 is fixed to one side of the rotating groove 19 by bolts, and the other end is fixed to the connecting shaft 18. When the rotating roller 11 rotates, it will drive the synchronous pulley 12 to rotate. The rotation of the two synchronous pulleys 12 will drive the synchronous belt 13 to drive, and then drive the bump 14 to move. The moving bump 14 will contact the groove 21, and the bump 14 will gradually enter the groove 21 as it continues to move. Thereby driving the turntable 20 to rotate, and then dropping the washer on the mold 15. When the bump 14 is separated from the groove 21, the deformed torsion spring 17 will drive the turntable 20 and the rotating frame 2 to reset, which can complete the automatic blanking of the washer and reduce the labor of workers.
[0027] Further, sliding rods 6 are slidably connected to the inner walls of one sides of a plurality of L-shaped frames 5. A pressing roller 7 is rotatably connected between two sliding rods 6 on the same side. The pressing roller 7 contacts the plate material and applies a downward force to the plate material, thereby increasing the friction between the plate material and the rotating roller 11, so that the plate material can be easily carried away by the rotating roller 11.
[0028] Further, a plurality of tension springs 16 are fixed to the bottom of the rotating frame 2 by bolts, and the other ends of the tension springs 16 are fixed to the mold 15. During the process of the pressing head 9 pressing downward, the pressing head 9 will first press out the middle through hole. During this process, the tension spring 16 will pull the mold 15 to maintain its position, so as to ensure the effect of the pressing head 9 opening the hole. At this time, the waste material will fall from the mold 15 to the inner wall of the bottom of the frame body 1. The pressing head 9 continues to move downward, which will cause the pressing head 9 to continue to roll the plate material, so that the washer is formed. When the pressing head 9 moves downward, it will push the mold 15 downward, and then the tension spring 16 will deform to generate a pulling force, thereby ensuring the formation of the washer. When the pressing head 9 moves upward, the mold 15 will be driven by the tension spring 16 to reset, so as to maintain the position of the washer processing.
[0029] Furthermore, a slot is provided on one side of the frame body 1, and a baffle 3 is inserted into the slot. By pulling out the baffle 3 from the slot, both the washer and the waste material on the inner wall of the bottom of the frame body 1 can be taken out.
[0030] Working principle: During use, place the sheet on the rotating roller 11 at one end, start the motor, and the motor drives the sheet to move. When the sheet moves above the mold 15, stop the operation, start the hydraulic cylinder 10, and the movable end of the hydraulic cylinder 10 drives the pressing head 9 to move downward, so that the pressing head 9 presses the sheet. During the process of the pressing head 9 pressing downward, the pressing head 9 will first press out the middle through hole. During this process, the tension spring 16 will pull the mold 15 to maintain its position, so as to ensure the effect of the pressing head 9 punching the hole. At this time, the waste material will fall from the mold 15 to the inner wall of the bottom of the frame body 1. When the pressing head 9 continues to move downward, it will cause the pressing head 9 to continue to roll the sheet, so that the washer is formed. When the pressing head 9 moves downward, it will push the mold 15 downward, and then the tension spring 16 will deform to generate a pulling force, so as to ensure the formation of the washer. When the pressing head 9 moves upward, the mold 15 will be driven by the tension spring 16 to reset, so as to maintain the position of the washer processing. The rolled washer falls onto the inner wall of the bottom of the frame body 1. When the pressing head 9 is separated from the sheet, start the motor again, and the motor drives the rotating roller 11 to rotate. The rotation of the rotating roller 11 will drive the synchronous pulley 12 to rotate. The rotation of the two synchronous pulleys 12 will drive the synchronous belt 13 to drive, and then drive the convex block 14 to move. During the movement, the convex block 14 will contact the groove 21. When the convex block 14 continues to move, it will gradually enter the groove 21. Thus, it drives the turntable 20 to rotate, and then the washer on the mold 15 falls off. When the convex block 14 is separated from the groove 21, the deformed torsion spring 17 will drive the turntable 20 and the rotating frame 2 to reset, and can roll and form multiple washers at one time, improving the processing efficiency of the washers.
[0031] Finally, it should be noted that: for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A gasket ring processing device with a discharging function, including a frame body (1), characterized in that, One inner wall of the frame body (1) is fixedly connected with a fixed frame (4). A material passing groove (8) penetrating through the fixed frame (4) is formed at the top of the fixed frame (4). A rotating frame (2) is rotatably connected between the two inner walls of the material passing groove (8). A mold (15) penetrating through the rotating frame (2) is arranged at the top of the rotating frame (2). An extrusion mechanism for rolling the washer is arranged at the top of the frame body (1). Both sides of the two ends of the fixed frame (4) are fixedly connected with L-shaped frames (5). A rotating roller (11) is rotatably connected between the two L-shaped frames (5) on the same side. A power mechanism for driving the rotating frame (2) to rotate is arranged on one side of the frame body (1).
2. The gasket ring processing equipment with a discharging function according to claim 1, characterized in that The extrusion mechanism includes a hydraulic cylinder (10). The hydraulic cylinder (10) is fixedly connected to the outer wall of the top of the frame body (1). The movable end of the hydraulic cylinder (10) penetrates through the frame body (1) and is fixedly connected with a pressing head (9), and the pressing head (9) is matched with the mold (15).
3. The gasket ring processing equipment with a discharging function according to claim 1, characterized in that, The power mechanism includes two synchronous pulleys (12). The two synchronous pulleys (12) are respectively fixed on one side of the rotating roller (11) through shafts. The two synchronous pulleys (12) are driven by a synchronous belt (13). A plurality of evenly distributed convex blocks (14) are fixedly connected to the circumferential outer side of the synchronous belt (13). One side of the rotating frame (2) is fixedly connected with a turntable (20) through a connecting shaft (18) penetrating through the frame body (1). A groove (21) is formed in the outer wall of one side of the turntable (20), and the convex block (14) can be clamped into the groove (21). A rotating groove (19) is formed in one side of the frame body (1), and the turntable (20) is located in the rotating groove (19). An elastic member for driving the rotating frame (2) to reset is arranged in the rotating groove (19).
4. The processing equipment for a washer ring with a discharging function according to claim 3, characterized in that, The elastic member is a torsion spring (17). One end of the torsion spring (17) is fixedly connected to one side of the rotating groove (19), and the other end is fixed to the connecting shaft (18).
5. The processing equipment for a washer ring with a discharging function according to claim 1, characterized in that, A sliding rod (6) is slidably connected to the inner wall of one side of each of the plurality of L-shaped frames (5). A pressing roller (7) is rotatably connected between the two sliding rods (6) on the same side.
6. The gasket ring processing equipment with a discharging function according to claim 2, characterized in that, A plurality of tension springs (16) are fixedly connected to the bottom of the rotating frame (2), and the other ends of the tension springs (16) are fixed to the mold (15).
7. The gasket ring processing equipment with a discharging function according to claim 1, characterized in that, A slot is formed in one side of the frame body (1), and a baffle (3) is inserted into the slot.
Citation Information
Patent Citations
Gasket machining equipment
CN220462299U