Railway embedded part carbon dioxide gas shielded welding equipment

By introducing the clamping plate and limit block structure driven by the pneumatic cylinder into the gas protective welding equipment, the gas cylinder is conveniently disassembled and assembled, and the drive motor and threaded rod drive rollers to achieve convenient transportation of the equipment, solving the problem of cumbersome gas cylinder replacement, reducing the labor intensity of the operator and improving the stability of the equipment.

CN223146210UActive Publication Date: 2025-07-25HEBEI NAYING RAILWAY PARTS CO LTD
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Patent Information

Application Number
CN202421928032.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-07-25
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

When replacing carbon dioxide gas cylinders, existing gas protective welding equipment requires the use of specific tools and the disassembly and assembly steps are cumbersome, which increases the labor intensity of the operators.

Method used

A railway embedded carbon dioxide gas protective welding equipment is designed, and a combined structure of a pneumatic cylinder driving a moving block and an oblique rod driving a clamping plate and a limiting block is used to achieve convenient fixing and disassembly of the gas cylinder, and the roller structure is driven by a driving motor and a threaded rod to facilitate the movement and transport of the equipment.

Benefits of technology

It improves the disassembly and assembly efficiency of gas cylinders, reduces the labor intensity of operators, and realizes convenient transportation of equipment through the roller structure, and improves the stability of welding operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding equipment, and provides railway embedded part carbon dioxide arc welding equipment which comprises an equipment shell, a rectangular groove is formed in the right side of the bottom of the equipment shell, and limiting grooves located in the right side of the rectangular groove are formed in the front portion and the rear portion of the bottom end of the equipment shell. And the fixing mechanism is arranged at the bottom of the equipment shell. Through the arrangement of the moving block, the inclined rods, the vertical rods, the clamping plates and the pneumatic cylinder, when the pneumatic cylinder is started, the moving block horizontally moves rightwards under the limiting action of the rectangular groove, the two inclined rods move, at the moment, under the limiting action of the limiting groove and the transverse groove, the two vertical rods drive the two clamping plates and the two limiting blocks, and the two clamping plates and the two limiting blocks are clamped. When the gas cylinder is disassembled and assembled, the gas cylinder can be fixed, so that the purpose of conveniently disassembling and assembling the gas cylinder is achieved, the efficiency of disassembling and assembling the gas cylinder by an operator is improved, and the labor intensity of the operator is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding equipment, and specifically, to a carbon dioxide gas shielded welding device for railway embedded parts. Background Art

[0002] Gas shielded welding refers to a welding method protected by carbon dioxide or argon. The welding method using carbon dioxide as the shielding gas and relying on the arc between the welding wire and the welded part to melt the metal is called carbon dioxide welding. This welding method uses automatic wire feeding of the welding wire, has a large amount of melted metal, high production efficiency, and stable quality. The gas shielded welding has high efficiency and is mainly used for welding materials such as aluminum, titanium, and stainless steel.

[0003] During the processing of railway embedded parts, operators often use corresponding carbon dioxide gas shielded welding equipment to perform welding operations on the embedded parts. In the actual use of the existing gas shielded welding equipment, although it has basic welding functions, generally, the gas shielded welding equipment usually uses bolts and nuts to fix the carbon dioxide gas cylinder. When the gas cylinder needs to be replaced, operators need to use specific tools for disassembly and assembly, and the disassembly and assembly steps are relatively cumbersome. This not only reduces the replacement efficiency of the gas cylinder by the operator but also increases the labor intensity of the operator. Therefore, it needs to be improved. Summary of the Utility Model

[0004] The utility model provides a carbon dioxide gas shielded welding device for railway embedded parts, which solves the problem of inconvenient disassembly and assembly of the gas cylinder in the related technology.

[0005] The technical solution of the utility model is as follows: A carbon dioxide gas shielded welding device for railway embedded parts includes:

[0006] A device housing, a rectangular groove is opened on the right side of the bottom of the device housing, and limiting grooves are opened on the front and rear sides of the bottom end of the device housing and are located on the right side of the rectangular groove;

[0007] A fixing mechanism, the fixing mechanism is arranged at the bottom of the device housing;

[0008] Among them, the fixing mechanism includes a pneumatic cylinder, the pneumatic cylinder is fixedly installed in the middle of the bottom of the device housing, a moving block is fixedly installed on the right side of the pneumatic cylinder, the outer surface of the moving block is movably connected to the inside of the rectangular groove, the front and rear sides of the bottom of the moving block are respectively hinged with an inclined rod, the other end of the inclined rod is hinged with a vertical rod, the outer surface of the vertical rod is movably connected to the inside of the limiting groove, the top of the vertical rod is fixedly connected with a clamping plate, and the right side of the clamping plate is movably connected to the right side of the inner cavity of the device housing. The left and right movement of the moving block will cause the clamping plate to move back and forth.

[0009] As a preferred technical solution of the present utility model, a horizontal groove is opened at the bottom of the right side of the inner cavity of the equipment shell, a limiting block is movably connected inside the horizontal groove, and the left side of the limiting block is fixedly connected to the right side of the clamping plate.

[0010] As a preferred technical solution of the present utility model, a mounting plate is fixedly installed at the bottom of the equipment shell, and a rotating plate is hinged to the right side of the top of the equipment shell.

[0011] As a preferred technical solution of the present utility model, a connecting plate is fixedly installed on the right side of the bottom of the equipment shell, a driving motor is fixedly installed on the right side of the connecting plate, and the other end of the output shaft of the driving motor is fixedly sleeved with a threaded rod.

[0012] As a preferred technical solution of the present utility model, the left end of the threaded rod penetrates through the connecting plate and extends to the inner surface of the mounting plate and is movably sleeved with the inner surface of the mounting plate, and a rectangular block is threadedly sleeved on the outer surface of the threaded rod.

[0013] As a preferred technical solution of the present utility model, a sliding groove is opened at the bottom end of the equipment shell, a connecting block is movably connected inside the sliding groove, and the bottom of the connecting block is fixedly connected to the top of the rectangular block.

[0014] As a preferred technical solution of the present utility model, a connecting rod is hinged to the bottom end of the rectangular block, and the other end of the connecting rod is hinged to a first rectangular plate.

[0015] As a preferred technical solution of the present utility model, second rectangular plates are fixedly installed on both sides of the first rectangular plate, the number of the second rectangular plates is two, and rollers are movably installed at the front and rear ends of the two second rectangular plates.

[0016] As a preferred technical solution of the present utility model, vertical grooves are opened at the bottom ends of both sides of the inner cavity of the mounting plate, third rectangular plates are movably connected inside the vertical grooves, the number of the third rectangular plates is two, and the two third rectangular plates are respectively fixedly installed on the outer sides of the two second rectangular plates.

[0017] As a preferred technical solution of the present utility model, the number of the limiting blocks is two, the two limiting blocks have the same size, and the outer surfaces of the two limiting blocks are smooth.

[0018] The beneficial effects of the present utility model are:

[0019] 1. The utility model realizes the purpose of facilitating the disassembly and assembly of gas cylinders by setting a moving block, inclined rods, vertical rods, clamping plates and air cylinders. When the air cylinder is started, the moving block will move horizontally to the right under the limiting action of the rectangular groove, and the two inclined rods will move. At this time, under the limiting action of the limiting groove and the horizontal groove, the two vertical rods will drive the two clamping plates and the two limiting blocks to move horizontally away from each other, thus releasing the fixing effect on the gas cylinder. This improves the efficiency of the operator in disassembling and assembling the gas cylinder and reduces the labor intensity of the operator.

[0020] 2. The utility model realizes the purpose of facilitating transportation by setting a rectangular block, a connecting rod, a first rectangular plate, a second rectangular plate and rollers. When the driving motor is started, the threaded rod will rotate, causing the rectangular block to drive the connecting block to move horizontally to the right under the limiting action of the sliding groove, and the connecting rod will move. As a result, the first rectangular plate will drive the second rectangular plate, the rollers and the third rectangular plate to move vertically downward under the limiting action of the vertical groove. Finally, the purpose of facilitating transportation is achieved, and there is no need for the operator to hold it by hand, reducing the labor intensity of the operator. At the same time, the rollers can be completely retracted into the interior of the mounting plate, improving the stability of the equipment during operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The following further describes the present utility model in detail with reference to the drawings and specific embodiments.

[0022] Figure 1 It is a schematic structural diagram of the present utility model;

[0023] Figure 2 It is a schematic cross-sectional structural diagram of the front of the present utility model;

[0024] Figure 3 It is a schematic cross-sectional structural diagram of the side of the clamping plate of the present utility model;

[0025] Figure 4 It is a schematic cross-sectional structural diagram of the top of the limiting block of the present utility model;

[0026] Figure 5 It is a schematic cross-sectional structural diagram of the side of the threaded rod of the present utility model.

[0027] In the figure: 1, equipment housing; 2, rectangular groove; 3, limiting groove; 4, moving block; 5, inclined rod; 6, vertical rod; 7, clamping plate; 8, horizontal groove; 9, limiting block; 10, mounting plate; 11, rotating plate; 12, connecting plate; 13, driving motor; 14, threaded rod; 15, rectangular block; 16, connecting block; 17, sliding groove; 18, connecting rod; 19, first rectangular plate; 20, second rectangular plate; 21, roller; 22, third rectangular plate; 23, vertical groove; 24, air cylinder. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] Next, in combination with the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.

[0029] As Figures 1 to 5 shown, the present utility model provides a carbon dioxide gas shielded welding device for railway embedded parts, including:

[0030] The equipment shell 1 has a rectangular groove 2 opened on the right side of the bottom of the equipment shell 1, and limiting grooves 3 are opened on the front and rear sides of the bottom end of the equipment shell 1 and are located on the right side of the rectangular groove 2;

[0031] A fixing mechanism is arranged at the bottom of the equipment shell 1;

[0032] Among them, the fixing mechanism includes a pneumatic cylinder 24. The pneumatic cylinder 24 is fixedly installed in the middle of the bottom of the equipment shell 1. A moving block 4 is fixedly installed on the right side of the pneumatic cylinder 24. The outer surface of the moving block 4 is movably connected to the inside of the rectangular groove 2. Diagonal rods 5 are hinged to the front and rear sides of the bottom of the moving block 4. The other ends of the diagonal rods 5 are hinged to vertical rods 6. The outer surface of the vertical rods 6 is movably connected to the inside of the limiting grooves 3. The top of the vertical rods 6 is fixedly connected to a clamping plate 7. The right side of the clamping plate 7 is movably connected to the right side of the inner cavity of the equipment shell 1. The left and right movement of the moving block 4 will cause the clamping plate 7 to move back and forth.

[0033] When the pneumatic cylinder 24 starts to operate, it will cause the moving block 4 to move horizontally to the left under the limiting action of the rectangular groove 2, and cause the two diagonal rods 5 to start to move. At this time, under the limiting action of the limiting grooves 3, the two vertical rods 6 will drive the two clamping plates 7 to move horizontally towards each other, and finally the fixing effect on the gas cylinder will be achieved.

[0034] Among them, a transverse groove 8 is opened at the bottom of the right side of the inner cavity of the equipment shell 1. A limiting block 9 is movably connected to the inside of the transverse groove 8. The left side of the limiting block 9 is fixedly connected to the right side of the clamping plate 7.

[0035] When the clamping plate 7 moves, it will drive the limiting block 9 to move horizontally back and forth under the limiting action of the transverse groove 8.

[0036] Among them, a mounting plate 10 is fixedly installed at the bottom of the equipment shell 1, and a rotating plate 11 is hinged to the right side of the top of the equipment shell 1.

[0037] When the rotating plate 11 is rotated and opened, the gas cylinder can be replaced.

[0038] Among them, a connecting plate 12 is fixedly installed on the right side of the bottom of the equipment housing 1, a driving motor 13 is fixedly installed on the right side of the connecting plate 12, and the other end of the output shaft of the driving motor 13 is fixedly sleeved with a threaded rod 14.

[0039] When the driving motor 13 starts to operate, it will cause the threaded rod 14 to rotate.

[0040] Among them, the left end of the threaded rod 14 penetrates through the connecting plate 12 and extends to the inner surface of the mounting plate 10 and is movably sleeved with the inner surface of the mounting plate 10, and a rectangular block 15 is threadedly sleeved on the outer surface of the threaded rod 14.

[0041] When the threaded rod 14 rotates, it will cause the rectangular block 15 to move left and right.

[0042] Among them, a chute 17 is opened at the bottom end of the equipment housing 1, a connecting block 16 is movably connected inside the chute 17, and the bottom of the connecting block 16 is fixedly connected to the top of the rectangular block 15.

[0043] When the rectangular block 15 moves, it will drive the connecting block 16 to move horizontally left and right under the limiting action of the chute 17.

[0044] Among them, a connecting rod 18 is hinged to the bottom end of the rectangular block 15, and the other end of the connecting rod 18 is hinged to a first rectangular plate 19.

[0045] When the rectangular block 15 moves to the right, it will cause the connecting rod 18 to move and make the first rectangular plate 19 move downward.

[0046] Among them, second rectangular plates 20 are fixedly installed on both sides of the first rectangular plate 19, the number of the second rectangular plates 20 is two, and rollers 21 are movably installed at the front and rear ends of the two second rectangular plates 20.

[0047] Such a design enables the operator to drive the equipment through the rollers 21 for overall movement.

[0048] Among them, vertical grooves 23 are opened at the bottom ends of both sides inside the cavity of the mounting plate 10, a third rectangular plate 22 is movably connected inside the vertical grooves 23, the number of the third rectangular plates 22 is two, and the two third rectangular plates 22 are respectively fixedly installed on the outer sides of the two second rectangular plates 20.

[0049] When the first rectangular plate 19 moves, it will drive the second rectangular plate 20 and the third rectangular plate 22 to move vertically downward under the limiting action of the vertical grooves 23.

[0050] Among them, the number of the limiting blocks 9 is two, the sizes of the two limiting blocks 9 are the same, and the outer surfaces of the two limiting blocks 9 are smooth.

[0051] Such a design makes the movement of the limit block 9 inside the horizontal groove 8 smoother.

[0052] The working principle and usage process of the present utility model are as follows:

[0053] First, when the gas in the gas cylinder is exhausted and the gas cylinder needs to be replaced, rotate and open the rotating plate 11, and then start the air cylinder 24, which will cause the moving block 4 to move horizontally to the right under the limiting action of the rectangular groove 2, and cause the two inclined rods 5 to move. At this time, under the limiting action of the limiting groove 3 and the horizontal groove 8, the two vertical rods 6 will drive the two clamping plates 7 and the two limit blocks 9 to move horizontally away from each other together. At this time, the fixing effect on the gas cylinder will be released, achieving the purpose of facilitating the disassembly and assembly of the gas cylinder, improving the efficiency of the operator in disassembling and assembling the gas cylinder, and reducing the labor intensity of the operator.

[0054] When the device needs to be moved, start the driving motor 13, which will cause the threaded rod 14 to rotate, and cause the rectangular block 15 to drive the connecting block 16 to move horizontally forward under the limiting action of the sliding groove 17, and cause the connecting rod 18 to move. Thus, the first rectangular plate 19 will drive the second rectangular plate 20, the roller 21, and the third rectangular plate 22 to move vertically downward under the limiting action of the vertical groove 23. When the third rectangular plate 22 moves to the bottom end of the vertical groove 23, the roller 21 will completely leave the inside of the mounting plate 10. At this time, the operator can push the device housing 1, and the roller 21 will drive the whole device to move, achieving the purpose of facilitating transportation. At the same time, there is no need for the operator to hold it by hand, reducing the labor intensity of the operator, and the roller 21 can be completely retracted into the inside of the mounting plate 10, improving the stability of the device during welding operations.

[0055] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A carbon dioxide gas shielded welding device for railway embedded parts, characterized in that It includes: The device housing (1), a rectangular groove (2) is opened on the right side of the bottom of the device housing (1), and limiting grooves (3) are opened on the front and rear sides of the bottom end of the device housing (1) and are located on the right side of the rectangular groove (2); A fixing mechanism, which is arranged at the bottom of the device housing (1); Among them, the fixing mechanism includes a pneumatic cylinder (24), the pneumatic cylinder (24) is fixedly installed in the middle of the bottom of the device housing (1), a moving block (4) is fixedly installed on the right side of the pneumatic cylinder (24), the outer surface of the moving block (4) is movably connected with the inside of the rectangular groove (2), inclined rods (5) are hinged to the front and rear sides of the bottom of the moving block (4), the other ends of the inclined rods (5) are hinged to a vertical rod (6), the outer surface of the vertical rod (6) is movably connected with the inside of the limiting groove (3), the top of the vertical rod (6) is fixedly connected with a clamping plate (7), the right side of the clamping plate (7) is movably connected with the right side of the inner cavity of the device housing (1), and the left and right movement of the moving block (4) will cause the clamping plate (7) to move back and forth.

2. The carbon dioxide gas shielded welding equipment for railway embedded parts according to claim 1, characterized in that: A transverse groove (8) is opened at the bottom of the right side of the inner cavity of the device housing (1), a limiting block (9) is movably connected with the inside of the transverse groove (8), and the left side of the limiting block (9) is fixedly connected with the right side of the clamping plate (7).

3. The carbon dioxide gas shielded arc welding equipment for railway embedded parts according to claim 1, characterized in that: An installation plate (10) is fixedly installed at the bottom of the device housing (1), and a rotating plate (11) is hinged to the right side of the top of the device housing (1).

4. The carbon dioxide gas shielded arc welding equipment for railway embedded parts according to claim 1, characterized in that: A connecting plate (12) is fixedly installed on the right side of the bottom of the device housing (1), a driving motor (13) is fixedly installed on the right side of the connecting plate (12), and the other end of the output shaft of the driving motor (13) is fixedly sleeved with a threaded rod (14).

5. The carbon dioxide gas shielded arc welding equipment for railway embedded parts according to claim 4, characterized in that: The left end of the threaded rod (14) penetrates through the connecting plate (12) and extends to the inner surface of the installation plate (10) and is movably sleeved with the inner surface of the installation plate (10), and a rectangular block (15) is threadedly sleeved on the outer surface of the threaded rod (14).

6. The carbon dioxide gas shielded arc welding equipment for railway embedded parts according to claim 1, characterized in that: A sliding groove (17) is opened at the bottom end of the device housing (1), a connecting block (16) is movably connected with the inside of the sliding groove (17), and the bottom of the connecting block (16) is fixedly connected with the top of the rectangular block (15).

7. The carbon dioxide gas shielded welding equipment for railway embedded parts according to claim 5, characterized in that: The bottom end of the rectangular block (15) is hinged with a connecting rod (18), and the other end of the connecting rod (18) is hinged with a first rectangular plate (19).

8. The carbon dioxide gas shielded arc welding equipment for railway embedded parts according to claim 7, characterized in that: Second rectangular plates (20) are fixedly installed on both sides of the first rectangular plate (19), the number of the second rectangular plates (20) is two, and rollers (21) are movably installed at the front and rear ends of the two second rectangular plates (20).

9. An automatic carbon dioxide gas shielded welding device for railway embedded parts according to claim 3, characterized in that: Vertical grooves (23) are opened at the bottom ends of both sides of the inner cavity of the installation plate (10), third rectangular plates (22) are movably connected with the inside of the vertical grooves (23), the number of the third rectangular plates (22) is two, and the two third rectangular plates (22) are respectively fixedly installed on the outer sides of the two second rectangular plates (20).

10. The carbon dioxide gas shielded welding equipment for railway embedded parts according to claim 2, characterized in that: The number of the limiting blocks (9) is two, the sizes of the two limiting blocks (9) are the same, and the outer surfaces of the two limiting blocks (9) are smooth.