Combined type refractory plastic processing forming machine
By introducing a combination design of lifting cylinder, solenoid and motor linear guide rails into the refractory molding machine, the problem that the molded product cannot be moved to a large range of space is solved, and safe and efficient removal of molded product is achieved, improving operational safety and production efficiency.
Patent Information
- Application Number
- CN202422241232.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-11
AI Technical Summary
After the molded product is lifted, the existing refractory molding machine cannot move it to a large area, which poses safety risks and is inconvenient to remove the product.
A combined refractory plastic processing and forming machine is designed, using moving components driven by lifting cylinders, electromagnets and motor linear guide rails to realize the split design of the lifting plate and molding table. Through the magnetic adsorption of the electromagnets and the driving of the motor linear guide rails, the molded products are moved to a large range of space.
It realizes the safe movement and convenient removal of molded products, reduces the safety risks of manual operations and improves production efficiency.
Smart Images
Figure CN223147365U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of refractory forming machines, and particularly relates to a combined refractory plastic processing and forming machine. Background Technique
[0002] A refractory forming machine is a mechanical device used for extruding and forming refractory materials (such as refractory clay materials and plastic repair materials). The forming principle of refractory clay materials and plastic repair materials mainly depends on the plasticity of the materials. The forming and processing of refractory clay materials and plastic repair materials adopt the plastic forming method. By changing the particle structure and shape of the raw materials, they are made to have certain plasticity and formability, that is, the method of extruding plastic clay into a blank. A commonly used refractory forming machine is a four-column hydraulic forming machine. The hydraulic rod drives the lower pressing seat to move downward, so that the refractory material powder in the forming die cavity is extruded and formed. After the formed product is lifted, the lifted formed product is manually removed.
[0003] In the above extrusion forming process, although the formed product is located in the forming die cavity and can be lifted by the lifting mechanism to achieve the effect of discharging, the formed product is still located in the limited space between the forming die and the lower pressing seat. There are safety hazards in manually removing the formed product, and there is no design on the forming machine to move and lift the product; when the hydraulic forming machine processes refractory materials, there is a problem that there is no design to move the lifted formed product to a large range of space. For this reason, this application proposes a combined refractory plastic processing and forming machine. Content of the Utility Model
[0004] The purpose of the utility model is to provide a combined refractory plastic processing and forming machine to solve the problem of no design to move the lifted formed product to a large range of space proposed in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A combined refractory plastic processing and forming machine, including
[0006] A forming device, including a forming table, a forming die installed at the middle position on the surface of the forming table, and a hydraulic frame. A support platform is provided on the outer surface of the forming die.
[0007] A lifting assembly, including a lifting cylinder installed inside the forming table, a supporting round block installed at the top of the lifting cylinder, a first electromagnet installed inside the supporting round block, and a split lifting plate attached to the surface of the supporting round block.
[0008] A moving assembly, including a fixed column vertically installed on the forming table, a stabilizing plate connected to the top of the fixed column, and a connecting column vertically installed at one end on a motor linear guide.
[0009] A moving frame connected to the other end of the connecting column, and a second electromagnet is provided on the inner surface of the moving frame opposite to each other.
[0010] Preferably, the top surface of the molding die on the same side as the support platform is flush, and an inclined support frame in an acute angle shape is provided on the side of the molding die, and a right triangle is formed between the inclined support frame and the support platform.
[0011] Preferably, the top surface of the support circular block on the same side as the first electromagnet is flush, and the first electromagnet is magnetically adsorbed and connected to the lifting plate.
[0012] Preferably, the surface of the inner side wall of the moving frame is flush with the surface on the same side as the second electromagnet, the bottom surface of the moving frame fits with the top surface of the molding die, and a molding cavity is provided inside the molding die.
[0013] Preferably, the outer surface of the lifting plate fits with the inner side wall of the moving frame, and the center of the moving frame, the center of the lifting plate, the lifting cylinder, the support circular block, and the center of the first electromagnet are on the same axis.
[0014] Preferably, the thickness of the moving frame is the same as the thickness of the lifting plate, and the cross section of the stabilizing plate is in an "L" shape.
[0015] Preferably, the hydraulic frame includes a column vertically installed at the corner position of the molding table at the bottom end, a top cover connected to the top end of the column, a hydraulic cylinder penetrating the center of the top cover, and a pressing seat connected to the bottom end of the hydraulic cylinder, and the column penetrates the corner position of the pressing seat.
[0016] Compared with the prior art, the beneficial effects of the present utility model are:
[0017] In the present utility model, there is a design for moving the lifted molded product to a large range of space. The lifting plate and the molding table are of a split combined design, and can be driven by a motor linear guide and driven by the moving frame to move outward from the molding table, so that the lifting plate and product A move outward to a large range of space, which is convenient for safe removal. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic structural diagram of the present utility model;
[0019] Figure 2 is a top view structural diagram of the molding die of the present utility model;
[0020] Figure 3 is a front view structural diagram of the molding table of the present utility model;
[0021] Figure 4 is a three-dimensional structural diagram of the molding die of the present utility model;
[0022] In the figure: 1, forming table; 3, forming die; 6, moving frame; 21, column; 22, top cover; 23, hydraulic cylinder; 24, lower pressing seat; 31, support platform; 32, inclined support frame; 41, lifting air cylinder; 42, supporting round block; 43, first electromagnet; 44, lifting plate; 51, fixed column; 52, stabilizing plate; 53, motor linear guide; 54, connecting column; 61, second electromagnet. Specific implementation mode
[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0024] Embodiment
[0025] Please refer to Figures 1 to 4 , the present invention provides a technical solution: a combined refractory plastic processing and forming machine, including a forming device, including a forming table 1, a forming die 3 installed at the middle position on the surface of the forming table 1, and a hydraulic frame. A support platform 31 is provided on the outer surface of the forming die 3. The hydraulic frame includes columns 21 vertically installed at the corner positions of the bottom end of the forming table 1, a top cover 22 connected to the top ends of the columns 21, a hydraulic cylinder 23 passing through the center of the top cover 22, and a lower pressing seat 24 connected to the bottom end of the hydraulic cylinder 23. The columns 21 pass through the corner positions of the lower pressing seat 24. During the process of hydraulic forming and processing refractory materials, the hydraulic cylinder 23 drives the lower pressing seat 24 to move downward, so that the refractory material powder poured inside the forming die 3 is extruded into product A. The principle of forming refractory materials into product A is a conventional technical means, and this application will not be described in detail. The support platform 31 and the forming die 3 are combined by conventional methods. The support platform 31 plays a role in supporting the lifting plate 44 moving outward and product A;
[0026] Lifting assembly, including a lifting air cylinder 41 installed inside the forming table 1, a supporting round block 42 installed at the top end position of the lifting air cylinder 41, a first electromagnet 43 installed inside the supporting round block 42, and a split-type lifting plate 44 attached to the surface of the supporting round block 42. After the refractory material is made into product A, the lifting air cylinder 41 operates to lift product A, and the first electromagnet 43 is powered off from the charged state. The first electromagnet 43 and the lifting plate 44 change from the firmly magnetically adsorbed state to the separated state, which is conducive to the lifting plate 44 moving outward;
[0027] The moving component includes a fixed column 51 vertically installed on the forming table 1, a stabilizing plate 52 connected to the top end of the fixed column 51, and a connecting column 54 with one end vertically installed on the motor linear guide 53. The fixed column 51 is combined with the forming table 1 and the stabilizing plate 52 by conventional methods, the stabilizing plate 52 is combined with the motor linear guide 53 by conventional methods, and the moving slider provided on the motor linear guide 53 is combined with the connecting column 54 by conventional methods. When the motor linear guide 53 operates, the connecting column 54 and the moving frame 6 move outward, and the moving frame 6 drives the lifting plate 44 to move outward, enabling the lifting plate 44 and the product A to move outward into a large space for easy and safe removal.
[0028] A moving frame 6 connected to the other end of the connecting column 54. A second electromagnet 61 is provided on the opposing inner surface of the moving frame 6. The moving frame 6 surrounds the outside of the rising lifting plate 44. When the second electromagnet 61 is charged, the second electromagnet 61 is firmly magnetically adsorbed to the lifting plate 44, causing the lifting plate 44 to move in the same direction as the moving frame 6.
[0029] In this embodiment, the top surface of the forming die 3 on the same side as the support platform 31 is flush. The lifting plate 44 moves in the same direction as the moving frame 6, and the support platform 31 supports the lifting plate 44. An inclined support frame 32 with an acute angle shape is provided on the side of the forming die 3. The inclined support frame 32 is combined with the forming die 3 by conventional methods. The inclined support frame 32 serves to support the support platform 31, and a right triangle is formed between the inclined support frame 32 and the support platform 31.
[0030] In this embodiment, the top surfaces of the supporting round block 42 and the first electromagnet 43 on the same side are flush. The first electromagnet 43 is magnetically adsorbed and connected to the lifting plate 44. When the first electromagnet 43 is charged, the first electromagnet 43 magnetically adsorbs and firmly holds the lifting plate 44. When the first electromagnet 43 is powered off from the charged state, the first electromagnet 43 and the lifting plate 44 change from the firmly magnetically adsorbed state to the separated state, facilitating the outward movement of the lifting plate 44.
[0031] In this embodiment, the surface of the inner side wall of the moving frame 6 is flush with the surface on the same side as the second electromagnet 61. The second electromagnet 61 does not affect the upward movement of the lifting plate 44 into the interior of the moving frame 6. The bottom surface of the moving frame 6 fits with the top surface of the forming die 3, and the moving frame 6 can move from the top surface of the forming die 3. A forming cavity is provided inside the forming die 3, and the refractory material is formed inside the forming cavity of the forming die 3.
[0032] In this embodiment, the outer surface of the lifting plate 44 fits with the inner side wall of the moving frame 6. The centers of the moving frame 6, the lifting plate 44, the lifting cylinder 41, the supporting round block 42, and the center of the first electromagnet 43 are on the same axis. The lifting plate 44 is accurately positioned, and the moving frame 6 is accurately positioned. When the lifting cylinder 41 rises to the top, the lifting plate 44 is located inside the moving frame 6.
[0033] In this embodiment, the thickness of the moving frame 6 is the same as that of the lifting plate 44. The cross-section of the stabilizing plate 52 is in an "L" shape. The moving frame 6 and the lifting plate 44 move from the top surface of the molding die 3.
[0034] The working principle and usage process of the present utility model:
[0035] When taking out the molded product A, the hydraulic cylinder 23 drives the lower pressing seat 24 to move downward, so that the refractory material powder poured inside the molding die 3 is extruded to form the product A.
[0036] The lifting cylinder 41 operates and changes to an extended state. The supporting round block 42 moves upward and lifts the lifting plate 44 and the product A. The lifting plate 44 and the product A are exposed from the molding die 3, and the lifting plate 44 moves upward into the interior of the moving frame 6.
[0037] The first electromagnet 43 is powered off from the charged state. The first electromagnet 43 and the lifting plate 44 change from the magnetically adsorbed and firm state to a separated state, which is conducive to the lifting plate 44 moving outward.
[0038] The second electromagnet 61 is charged. The second electromagnet 61 is firmly magnetically adsorbed to the lifting plate 44, so that the lifting plate 44 can move in the same direction as the moving frame 6.
[0039] The motor linear guide 53 operates, causing the connecting column 54 and the moving frame 6 to move outward. The moving frame 6 drives the lifting plate 44 to move outward, enabling the lifting plate 44 and the product A to move outward to a large range of space, facilitating safe removal.
[0040] To sum up: There is a design for moving the lifted molded product to a large range of space. The lifting plate 44 and the molding table 1 are of a split combined design. Driven by the motor linear guide 53, it can be driven by the moving frame 6 and move outward from the molding table 1, thereby enabling the lifting plate 44 and the product A to move outward to a large range of space, facilitating safe removal.
[0041] Although the embodiments of the present utility model have been shown and described (see the above detailed description), for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A combined refractory plastic processing and forming machine, characterized in that: Including A forming device, including a forming table (1), a forming die (3) installed at the middle position on the surface of the forming table (1), and a hydraulic frame. A support platform (31) is provided on the outer surface of the forming die (3). A lifting assembly, including a lifting cylinder (41) installed inside the forming table (1), a support round block (42) installed at the top end of the lifting cylinder (41), a first electromagnet (43) installed inside the support round block (42), and a split lifting plate (44) attached to the surface of the support round block (42). A moving assembly, including a fixed column (51) vertically installed on the forming table (1), a stabilizing plate (52) connected to the top end of the fixed column (51), and a connecting column (54) with one end vertically installed on a motor linear guide (53). A moving frame (6) connected to the other end of the connecting column (54). Second electromagnets (61) are provided on the opposite inner surfaces of the moving frame (6).
2. The combined refractory plastic processing and forming machine according to claim 1, characterized in that: The top surface of the forming die (3) on the same side as the support platform (31) is flush. An inclined support frame (32) in an acute angle shape is provided on the side of the forming die (3). A right triangle is formed between the inclined support frame (32) and the support platform (31).
3. The combined refractory plastic processing and forming machine according to claim 1, characterized in that: The top surface of the support round block (42) on the same side as the first electromagnet (43) is flush. The first electromagnet (43) is magnetically adsorbed and connected to the lifting plate (44).
4. A combined refractory plastic processing and forming machine according to claim 1, characterized in that: The surface of the inner side wall of the moving frame (6) is flush with the surface on the same side as the second electromagnet (61). The bottom surface of the moving frame (6) fits with the top surface of the forming die (3). A forming cavity is provided inside the forming die (3).
5. A combined refractory plastic processing and forming machine according to claim 1, characterized in that: The outer surface of the lifting plate (44) fits with the inner side wall of the moving frame (6). The centers of the moving frame (6), the lifting plate (44), the lifting cylinder (41), the support round block (42), and the first electromagnet (43) are on the same axis.
6. A combined refractory plastic processing and forming machine according to claim 1, characterized in that: The thickness of the moving frame (6) is the same as the thickness of the lifting plate (44). The cross-section of the stabilizing plate (52) is in an "L" shape.
7. A combined refractory plastic processing and forming machine according to claim 1, characterized in that: The hydraulic frame includes columns (21) vertically installed at the corner positions of the bottom end of the forming table (1), a top cover (22) connected to the top ends of the columns (21), a hydraulic cylinder (23) passing through the center of the top cover (22), and a downward pressure seat (24) connected to the bottom end of the hydraulic cylinder (23). The columns (21) pass through the corner positions of the downward pressure seat (24).