Grinding roller cleaning device of sugarcane press
By designing an automated roller cleaning device for sugar cane presses, the rollers are automatically cleaned by using electric telescopic rods and motor-driven cleaning brushes, the problems of high labor intensity and poor cleaning effects in the existing technology are solved, and the efficient roller cleaning effect is achieved, and the working efficiency and sugarcane juice quality of sugar cane presses are improved.
Patent Information
- Application Number
- CN202422385859.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The existing sugar cane press roll cleaning method has high labor intensity and limited cleaning effect, making it difficult to completely remove stubborn dirt, especially when dealing with impurities with high viscosity and high adhesion, the effect is even worse.
A sugarcane press mill roll cleaning device is designed, and the electric telescopic rod drives the mobile plate and the mounting plate to drive the cleaning brush to automatically clean the roll, and combines the motor-driven cleaning brush rotation and water flow rinsing to achieve automatic cleaning.
It reduces labor intensity, improves cleaning effect, can effectively remove stubborn dirt on the surface of the roll, and improves the working efficiency and sugarcane juice quality of the sugarcane press.
Smart Images

Figure CN223147833U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sugarcane presses, in particular to a cleaning device for the rollers of a sugarcane press. Background Art
[0002] In the sugarcane sugar industry, the sugarcane press is one of the key equipment, and its working efficiency and stability directly affect the production efficiency and quality of sugar. Among them, the rollers, as the core components of the sugarcane press, are responsible for crushing sugarcane and squeezing out sugarcane juice. However, in the actual production process, the fibers or other impurities of sugarcane will inevitably adhere to the surface of the rollers. After long-term accumulation, it will cause increased wear of the rollers, decreased working efficiency, and even affect the quality of the squeezed sugarcane juice.
[0003] In the prior art, the cleaning of the rollers of the sugarcane press mainly adopts manual cleaning or simple spray rinsing methods. Manual cleaning not only has a high labor intensity and low efficiency, but also is difficult to completely remove the stubborn dirt on the surface of the rollers. Although the spray rinsing method can reduce the labor intensity, the cleaning effect is limited, especially when dealing with impurities with high viscosity and high adhesion.
[0004] Therefore, a cleaning device for the rollers of a sugarcane press is proposed to solve the above problems. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a cleaning device for the rollers of a sugarcane press to solve the problems existing in the above prior art and make it more convenient to clean the rollers.
[0006] To achieve the above purpose, the utility model provides the following scheme: The utility model provides a cleaning device for the rollers of a sugarcane press, including:
[0007] A press body, the press body having a first roller and a second roller;
[0008] A plurality of support columns are fixedly connected to the outer side wall of the press body, two fixing plates are fixedly connected to the support columns, sliding grooves are formed in the two fixing plates, the two sliding grooves are arranged oppositely, a moving plate is slidably connected in the sliding grooves, a bottom plate is fixedly connected to the plurality of support columns, an electric telescopic rod is fixedly connected to the bottom plate, and the electric telescopic rod is in transmission connection with the moving plate;
[0009] A lifting assembly, the lifting assembly including a mounting plate, the mounting plate being slidably connected to the moving plate, a first motor being fixedly connected to the moving plate, the first motor being in transmission connection with the mounting plate, a housing being fixedly connected to the mounting plate, a cleaning brush being rotatably connected to the housing, and a second motor being fixedly connected to the outside of the housing, the second motor being in transmission connection with the cleaning brush.
[0010] Preferably, a plurality of cylinders are fixedly connected to the moving plate. A sliding sleeve is sleeved outside the cylinder. A top plate is fixedly connected to the top end of the cylinder. A first connecting plate is fixedly connected between the mounting plate and the sliding sleeve. A long hole is formed in the mounting plate. A stopper is fixedly connected to the mounting plate. The stopper is slidably arranged in the long hole.
[0011] Preferably, the stopper includes a first limiting plate and a second limiting plate. A second connecting plate is fixedly connected between the first limiting plate and the second limiting plate. The second connecting plate is located in the long hole. The first limiting plate and the second limiting plate are located on both sides of the mounting plate. A third connecting plate is fixedly connected between the second limiting plate and the mounting plate.
[0012] Preferably, a threaded rod is fixedly connected to the output end of the first motor. One end of the threaded rod away from the first motor is rotatably connected to the top plate. An outer sleeve is threadedly connected to the threaded rod. A fourth connecting plate is fixedly connected between the outer sleeve and the mounting plate.
[0013] Preferably, the cleaning brush is rotatably connected to the outer shell through a rotating shaft. The rotating shaft passes through the outer shell. A first gear is fixedly connected to the output end of the second motor. A second gear is fixedly connected to the rotating shaft. The first gear and the second gear are meshed.
[0014] Preferably, a first vertical plate is fixedly connected to the bottom plate. The fixed end of the electric telescopic rod is fixedly connected to the first vertical plate. A second vertical plate is fixedly connected to the moving plate. The output end of the electric telescopic rod is fixedly connected to the second vertical plate.
[0015] Preferably, a plurality of water outlet pipes are fixedly connected to the outer shell. The water outlet ends of the water outlet pipes face the cleaning brush.
[0016] The present utility model discloses the following technical effects: The first roller and the second roller in the present device are in the latter stage of the press body. The positions of the first roller and the second roller are the positions for discharging bagasse. Bagasse is likely to adhere to the first roller and the second roller. The electric telescopic rod drives the moving plate to move in the sliding groove. The mounting plate can slide on the moving plate. The first motor drives the mounting plate to move on the moving plate. When the first roller and the second roller need to be cleaned, the first motor drives the mounting plate to move downward, the second motor drives the cleaning brush to rotate, and at the same time, the electric telescopic rod drives the moving plate to move. Under the action of the moving plate and the mounting plate, the cleaning brush cleans the first roller or the second roller. The present utility model can realize the cleaning of the rollers of the sugarcane press, avoid using manual or simple spray washing methods, reduce the labor intensity, and improve the cleaning effect. Description of the Drawings
[0017] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0018] Figure 1 Structural schematic diagram of the roller cleaning device of the sugarcane press of the present invention;
[0019] Figure 2 Enlarged schematic diagram of the moving plate and the mounting plate of the present invention;
[0020] Figure 3 Top view of the cleaning brush of the present invention;
[0021] Figure 4 Top view sectional view of the mounting plate of the present invention;
[0022] Among them, 1, sugarcane press body; 2, first roller; 3, second roller; 4, support column; 5, fixing plate; 6, chute; 7, moving plate; 8, bottom plate; 9, electric telescopic rod; 10, mounting plate; 11, first motor; 12, housing; 13, cleaning brush; 14, second motor; 15, cylinder; 16, sliding sleeve; 17, top plate; 18, first connecting plate; 19, long hole; 20, first limiting plate; 21, second limiting plate; 22, second connecting plate; 23, third connecting plate; 24, threaded rod; 25, outer sleeve; 26, fourth connecting plate; 27, rotating shaft; 28, first gear; 29, second gear; 30, first vertical plate; 31, second vertical plate; 32, water outlet pipe. Specific embodiments
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0024] To make the above objects, features, and advantages of the present invention more obvious and understandable, the present invention will be further described in detail below with reference to the drawings and specific embodiments.
[0025] Referring to Figures 1-4 , the present invention provides a roller cleaning device for a sugarcane press, including:
[0026] A sugarcane press body 1, and the sugarcane press body 1 is provided with a first roller 2 and a second roller 3;
[0027] A number of support columns 4 are fixedly connected to the outer side wall of the press body 1. Two fixing plates 5 are fixedly connected to the support columns 4. Chute grooves 6 are formed in the two fixing plates 5. The two chute grooves 6 are arranged opposite to each other. A moving plate 7 is slidably connected in the chute grooves 6. A bottom plate 8 is fixedly connected to the number of support columns 4. An electric telescopic rod 9 is fixedly connected to the bottom plate 8. The electric telescopic rod 9 is in transmission connection with the moving plate 7;
[0028] A lifting assembly, the lifting assembly includes a mounting plate 10. The mounting plate 10 is slidably connected to the moving plate 7. A first motor 11 is fixedly connected to the moving plate 7. The first motor 11 is in transmission connection with the mounting plate 10. A housing 12 is fixedly connected to the mounting plate 10. A cleaning brush 13 is rotatably connected to the housing 12. A second motor 14 is fixedly connected to the outside of the housing 12. The second motor 14 is in transmission connection with the cleaning brush 13.
[0029] The first roller 2 and the second roller 3 in this device are in the latter stage of the press body 1. The positions of the first roller 2 and the second roller 3 are the positions for discharging bagasse. It is easy for the first roller 2 and the second roller 3 to adhere to bagasse. In this embodiment, the number of support columns 4 is four. One fixing plate 5 is fixedly connected to the tops of the two support columns 4. The electric telescopic rod 9 drives the moving plate 7 to move in the chute groove 6. The mounting plate 10 can slide on the moving plate 7. The first motor 11 drives the mounting plate 10 to move on the moving plate 7. When the first roller 2 and the second roller 3 need to be cleaned, the first motor 11 drives the mounting plate 10 to move downwards, the second motor 14 drives the cleaning brush 13 to rotate, and at the same time the electric telescopic rod 9 drives the moving plate 7 to move. Under the action of the moving plate 7 and the mounting plate 10, the cleaning brush 13 cleans the first roller 2 or the second roller 3. In this embodiment, the cleaning brush 13 is selected as a wire brush roller.
[0030] In a further optimized solution, a number of cylinders 15 are fixedly connected to the moving plate 7. A sliding sleeve 16 is sleeved outside the cylinder 15. A top plate 17 is fixedly connected to the top of the cylinder 15. A first connecting plate 18 is fixedly connected between the mounting plate 10 and the sliding sleeve 16. A long hole 19 is formed in the mounting plate 10. A stopper is fixedly connected to the mounting plate 10. The stopper is slidably arranged in the long hole 19.
[0031] The sliding sleeve 16 moves on the cylinder 15, and the stopper moves in the long hole 19 of the mounting plate 10, so that the moving plate 7 can stably slide on the mounting plate 10. When the mounting plate 10 moves up and down, it will drive the first connecting plate 18 to move. The first connecting plate 18 will drive the sliding sleeve 16 to move. The stopper is in the long hole 19, so that the mounting plate 10 moves within a predetermined track.
[0032] For a further optimized solution, the stopper includes a first limiting plate 20 and a second limiting plate 21. A second connecting plate 22 is fixedly connected between the first limiting plate 20 and the second limiting plate 21. The first limiting plate 20 and the second limiting plate 21 are located on both sides of the mounting plate 10, and a third connecting plate 23 is fixedly connected between the second limiting plate 21 and the mounting plate 10.
[0033] The first limiting plate 20 and the second limiting plate 21 are on both sides of the mounting plate 10. At the same time, the second connecting plate 22 is in the long hole 19, making the mounting plate 10 move more stably up and down.
[0034] For a further optimized solution, the output end of the first motor 11 is fixedly connected with a threaded rod 24. The end of the threaded rod 24 far from the first motor 11 is rotatably connected to the top plate 17. The threaded rod 24 is externally threaded with an outer sleeve 25, and a fourth connecting plate 26 is fixedly connected between the outer sleeve 25 and the mounting plate 10.
[0035] The first motor 11 drives the threaded rod 24 to rotate. The inner sleeve 25 is provided with threads. When the threaded rod 24 rotates, the outer sleeve 25 will move on the threaded rod 24, and the outer sleeve 25 will drive the mounting plate 10 to move up and down through the fourth connecting plate 26.
[0036] For a further optimized solution, the cleaning brush 13 is rotatably connected to the housing 12 through a rotating shaft 27. The rotating shaft 27 passes through the housing 12. The output end of the second motor 14 is fixedly connected with a first gear 28, and a second gear 29 is fixedly connected to the rotating shaft 27. The first gear 28 and the second gear 29 are meshed.
[0037] The second motor 14 drives the first gear 28 to rotate. The first gear 28 drives the second gear 29 to rotate. The second gear 29 drives the rotating shaft 27 to rotate. The rotating shaft 27 drives the cleaning brush 13 to rotate.
[0038] For a further optimized solution, a first vertical plate 30 is fixedly connected to the bottom plate 8. The fixed end of the electric telescopic rod 9 is fixedly connected to the first vertical plate 30. A second vertical plate 31 is fixedly connected to the moving plate 7. The output end of the electric telescopic rod 9 is fixedly connected to the second vertical plate 31.
[0039] The electric telescopic rod 9 is fixedly connected to the bottom plate 8 through the first vertical plate 30. The electric telescopic rod 9 drives the second vertical plate 31 to move, thereby driving the moving plate 7 to move.
[0040] For a further optimized solution, a plurality of water outlet pipes 32 are fixedly connected to the housing 12. The water outlet ends of the water outlet pipes 32 face the cleaning brush 13.
[0041] The water outlet pipes 32 are used to connect to a water source. The water flowing out of the water outlet pipes 32 can wash the cleaning brush 13. At the same time, the cleaning brush 13 can also bring the water to the first roller 2 or the second roller 3 to accelerate the cleaning progress.
[0042] The usage method of this device is as follows. When it is necessary to clean the first roller 2 and the second roller 3, start the electric telescopic rod 9. The electric telescopic rod 9 drives the moving plate 7 to move. Start the first motor 11. The first motor 11 drives the threaded rod 24 to rotate. When the threaded rod 24 rotates, the outer sleeve 25 will move on the threaded rod 24. The outer sleeve 25 drives the mounting plate 10 to move through the fourth connecting plate 26. Under the action of the moving plate 7 and the mounting plate 10, the cleaning brush 13 is aligned with the first roller 2 or the second roller 3. Start the second motor 14. The second motor 14 drives the first gear 28 to rotate. The first gear 28 drives the second gear 29 to rotate. The second gear 29 drives the rotating shaft 27 to rotate. The rotating shaft 27 drives the cleaning brush 13 to rotate, so as to clean the first roller 2 or the second roller 3. The water flowing out of the water outlet pipe 32 can wash the cleaning brush 13. At the same time, the cleaning brush 13 can also bring the water to the first roller 2 or the second roller 3 to accelerate the cleaning progress.
[0043] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0044] The above-described embodiments are only used to describe the preferred embodiments of the present invention, and do not limit the scope of the present invention. Without departing from the design spirit of the present invention, various deformations and improvements made by those of ordinary skill in the art to the technical solutions of the present invention should fall within the protection scope determined by the claims of the present invention.
Claims
1. A cleaning device for the roller of a sugarcane press, characterized in that Including: A press body (1), the press body (1) having a first roller (2) and a second roller (3); A plurality of support columns (4) are fixedly connected to the outer side wall of the press body (1), two fixing plates (5) are fixedly connected to the support columns (4), sliding grooves (6) are formed in the two fixing plates (5), the two sliding grooves (6) are arranged oppositely, a moving plate (7) is slidably connected in the sliding grooves (6), a bottom plate (8) is fixedly connected to the plurality of support columns (4), an electric telescopic rod (9) is fixedly connected to the bottom plate (8), and the electric telescopic rod (9) is in transmission connection with the moving plate (7); A lifting assembly, the lifting assembly includes a mounting plate (10), the mounting plate (10) is slidably connected to the moving plate (7), a first motor (11) is fixedly connected to the moving plate (7), the first motor (11) is in transmission connection with the mounting plate (10), a housing (12) is fixedly connected to the mounting plate (10), a cleaning brush (13) is rotatably connected to the housing (12), a second motor (14) is fixedly connected to the outside of the housing (12), and the second motor (14) is in transmission connection with the cleaning brush (13).
2. The cleaning device for the roller of a sugarcane press according to claim 1, characterized in that: A plurality of cylinders (15) are fixedly connected to the moving plate (7), a sliding sleeve (16) is sleeved outside the cylinder (15), a top plate (17) is fixedly connected to the top end of the cylinder (15), a first connecting plate (18) is fixedly connected between the mounting plate (10) and the sliding sleeve (16), a long hole (19) is formed in the mounting plate (10), and a stopper is fixedly connected to the mounting plate (10), and the stopper is slidably arranged in the long hole (19).
3. The cleaning device for the roller of a sugarcane press according to claim 2, wherein: The stopper includes a first limiting plate (20) and a second limiting plate (21), a second connecting plate (22) is fixedly connected between the first limiting plate (20) and the second limiting plate (21), the second connecting plate (22) is located in the long hole (19), the first limiting plate (20) and the second limiting plate (21) are located on both sides of the mounting plate (10), and a third connecting plate (23) is fixedly connected between the second limiting plate (21) and the mounting plate (10).
4. A cleaning device for a cane press roller according to claim 2, characterized in that: A threaded rod (24) is fixedly connected to the output end of the first motor (11), the end of the threaded rod (24) away from the first motor (11) is rotatably connected to the top plate (17), an outer sleeve (25) is threadedly connected to the threaded rod (24), and a fourth connecting plate (26) is fixedly connected between the outer sleeve (25) and the mounting plate (10).
5. The cleaning device for the roller of a sugarcane press according to claim 1, wherein: The cleaning brush (13) is rotatably connected to the housing (12) through a rotating shaft (27), the rotating shaft (27) passes through the housing (12), a first gear (28) is fixedly connected to the output end of the second motor (14), a second gear (29) is fixedly connected to the rotating shaft (27), and the first gear (28) and the second gear (29) are meshed with each other.
6. A cleaning device for a cane mill roller according to claim 1, characterized in that: A first vertical plate (30) is fixedly connected to the bottom plate (8), the fixed end of the electric telescopic rod (9) is fixedly connected to the first vertical plate (30), a second vertical plate (31) is fixedly connected to the moving plate (7), and the output end of the electric telescopic rod (9) is fixedly connected to the second vertical plate (31).
7. The cleaning device for the roller of a sugarcane press according to claim 1, wherein: A plurality of water outlet pipes (32) are fixedly connected to the outer shell (12), and the water outlet ends of the water outlet pipes (32) face the cleaning brush (13).