Die with cooling interlayer

By setting the inner and outer jacket layer and partition pad in the mold, the water flow quickly takes away heat, solving the problem of long mold release time and improving production efficiency.

CN223147849UActive Publication Date: 2025-07-25KAI LAI MOLD SHENZHEN
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Patent Information

Application Number
CN202422248254.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-07-25
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

During the demolding process, the existing molds have a high temperature during the product forming process and need to wait for cooling, resulting in low production efficiency.

Method used

A double-layer mold design is adopted. A partition barrier is set between the inner sleeve layer and the outer sleeve layer. Water is poured through the water inlet on the outer sleeve layer. The water flows through the channel formed by the partition pad and flows out from the water outlet, quickly taking away the heat in the mold.

Benefits of technology

It achieves rapid cooling of molded products in the mold, shortens the demolding time and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223147849U_ABST
    Figure CN223147849U_ABST
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Abstract

The utility model provides a mould with a cooling interlayer, the mould comprises an inner sleeve layer and an outer sleeve layer, the edges of the inner sleeve layer and the outer sleeve layer are hermetically connected, an interval space is formed between the inner sleeve layer and the outer sleeve layer, a plurality of separation sheets are formed on one surface, opposite to the outer sleeve layer, of the inner sleeve layer, and a channel is formed between every two adjacent separation sheets. A water inlet and a water outlet which are communicated with the interval space are formed in the outer sleeve layer. According to the mold with the cooling interlayer, the inner sleeve layer and the outer sleeve layer are arranged, the separation blade is arranged in the space formed between the inner sleeve layer and the outer sleeve layer, and water flow is input through the water inlet formed in the outer sleeve layer and flows out of the water outlet after passing through the separation blade, so that a mold stripping product wrapped by the inner sleeve layer can be quickly cooled; and the demolding speed is higher, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of molds, in particular to a mold with a cooling interlayer. Background Art

[0002] Mold demoulding is the process of removing the molded product from the mold. The following is a general mold demoulding process: 1. Preparation: Make sure the mold has completed the molding process and the product has been fully solidified or cooled. 2. Remove mold fixings: If the mold uses bolts, nuts or other fixings, they need to be removed. 3. Separate the mold: According to the design of the mold, use appropriate tools or methods to separate the various parts of the mold. 4. Take out the product: Carefully remove the product from the mold to avoid damaging the product or mold. 5. Clean the mold: Clean up the residual materials and debris in the mold for the next use. 6. Check the product: Check whether the quality and size of the product meet the requirements. 7. Perform necessary post-processing: According to the requirements of the product, some post-processing may be required, such as trimming, grinding, polishing, etc.

[0003] In the demoulding process of the existing mold, since the temperature of the product is high when it is formed, it needs to be cooled down before demoulding, and the waiting time for cooling down is too long, and the production efficiency is low. Utility Model Content

[0004] In order to overcome the above technical problems, the utility model provides a mold with a cooling interlayer to improve the problem of slow cooling speed of the mold.

[0005] In order to achieve the above-mentioned purpose, the utility model proposes a mold with a cooling interlayer, which includes an inner sleeve layer and an outer sleeve layer which are sealed at the edges to form a spacing space therebetween, a plurality of partition plates are formed on a side of the inner sleeve layer facing the outer sleeve layer, channels are formed between adjacent partition plates, and a water inlet and a water outlet connected to the spacing space are formed on the outer sleeve layer.

[0006] The mold is set to have a double-layer structure with an inner layer and an outer layer, and a plurality of baffles are arranged in the space formed therein. Water is injected through the water inlet arranged on the outer layer, passes through the channel formed by the baffles, and flows out from the water outlet. The flowing water quickly takes away the heat in the mold, so that the molded product in the mold can be quickly cooled and demolded, saving the molding and demolding time.

[0007] Preferably, the water inlet is located on a first side of the outer jacket layer, and the water outlet is located on a second side of the outer jacket layer.

[0008] The water inlet is on one side of the first side, and the water outlet is on one side of the second side. The positions of the water inlet and the water outlet form a diagonal position, so that the water inlet and the water outlet are not on the same side. The purpose is to enable the water flow to pass through all internal spaces, cover the entire area, and achieve the best cooling effect.

[0009] Preferably, the plurality of partition sheets are arranged parallel to each other.

[0010] The partition sheets being arranged parallel to each other can minimize the resistance to the water flow during the flow process, enable the water to quickly pass through the parts that need to be cooled, take away the heat, and discharge it from the water outlet.

[0011] Preferably, one end of the channel is close to the water inlet, and the other end of the channel is close to the water outlet.

[0012] The channel formed between the partition sheets, with one end close to the water inlet, can directly receive the water flow from the water inlet, and the other end close to the water outlet can quickly discharge the water flow that has absorbed the temperature, enabling the water flow to go straight in the channel and quickly cool down.

[0013] Preferably, a rotating baffle is formed on the partition sheet. One end of the rotating baffle is connected to the inner sleeve layer through a rotating shaft, and the other end of the rotating shaft penetrates through the outer sleeve layer.

[0014] By providing a rotating baffle on the partition sheet, the rotation angle of the rotating baffle can be adjusted through the outer sleeve layer, so that adjacent partition sheets can open a lateral through-hole to split the water flow. By providing rotating baffles on different partition sheets, the original channel direction can be modified, enabling the water flow to circulate repeatedly in the area where the partition sheets are arranged, and making the flowing range of a single water flow wider.

[0015] The function of this design is to reduce the flow rate of the water at the water outlet. In the later stage of mold cooling, when the temperature is not high, cooling can be achieved with a small amount of water, saving water consumption.

[0016] Preferably, a locking mechanism for adjusting the rotation of the rotating shaft is provided at the end of the rotating shaft that penetrates through the outer sleeve layer.

[0017] Setting the locking mechanism can lock the rotation position of the rotating shaft, keep the rotating baffle stationary, and prevent it from being closed by the impact of the water flow.

[0018] Preferably, heat dissipation fins are formed on the surface of the inner sleeve layer facing the outer sleeve layer.

[0019] The function of setting the heat dissipation fins is to further achieve cooling and improve the cooling speed.

[0020] The mold with a cooling interlayer provided by the utility model is provided with an inner sleeve layer and an outer sleeve layer, and a baffle is provided in the space formed between the inner sleeve layer and the outer sleeve layer. Water is input through a water inlet provided on the outer sleeve layer, and flows out from a water outlet after passing through the baffle. The molded product wrapped by the inner sleeve layer can be quickly cooled, so that the demoulding speed is faster and the production efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A schematic diagram of the three-dimensional structure of a mold with a cooling interlayer provided in an embodiment of the utility model.

[0022] Description of Reference Numerals

[0023] 1. Inner layer; 2. Outer layer; 3. Baffle; 4. Channel; 5. Water inlet; 6. Water outlet; 7. Rotating baffle; 8. Rotating shaft; 9. Heat sink. DETAILED DESCRIPTION

[0024] Embodiments of the present invention are described below with reference to the accompanying drawings. Elements and features described in one drawing or one embodiment of the present invention may be combined with elements and features shown in one or more other drawings or embodiments. It should be noted that for the purpose of clarity, the representation and description of components or processes that are not related to the present invention and are known to those of ordinary skill in the art are omitted in the drawings and descriptions.

[0025] The utility model is further described below in conjunction with the accompanying drawings.

[0026] like Figure 1 As shown, the mold with a cooling interlayer provided by the utility model comprises an inner sleeve layer 1 and an outer sleeve layer 2 which are sealed at the edges and form a spacing space therebetween, a plurality of baffles 3 are formed on the surface of the inner sleeve layer 1 facing the outer sleeve layer 2, channels 4 are formed between adjacent baffles 3, and a water inlet 5 and a water outlet 6 which are connected to the spacing space are formed on the outer sleeve layer 2.

[0027] The mold is configured to have a double-layer structure with an inner layer 1 and an outer layer 2, and a plurality of baffles 3 are arranged in the space formed therein. Water is injected through a water inlet 5 arranged on the outer layer 2, passes through a channel 4 formed by the baffles 3, and flows out from a water outlet 6. The flowing water quickly takes away the heat in the mold, so that the molded product in the mold can be quickly cooled and demolded, thereby saving molding and demolding time.

[0028] In actual operation, the mold needs to be cooled after pouring and molding. Water is injected from the water inlet through the pipeline. The water flows along the arrangement direction of the baffle plate 3 and flows through the high temperature part of the mold along the channel 4. The water after absorbing heat flows along the guide direction of the baffle plate 3 and flows out from the water outlet 6 to complete the heat exchange process.

[0029] In addition, multiple partition sheets 3 can be provided at the location with the highest mold heat to orderly guide the flowing direction of the water flow, enabling the water flow to be precisely guided instead of flowing in and out in all directions, and precisely cooling the high-temperature part.

[0030] In one embodiment of the present utility model, the water inlet 5 is located on the first side surface of the outer jacket layer 2, and the water outlet 6 is located on the second side surface of the outer jacket layer 2.

[0031] The water inlet 5 is on one side of the first side surface, and the water outlet 6 is on one side of the second side surface. The positions of the water inlet 5 and the water outlet 6 form a diagonal position, such that the water inlet 5 and the water outlet 6 are not provided on the same side. The purpose is to enable the water flow to pass through all internal spaces, cover the entire area, and achieve the best cooling effect.

[0032] In one embodiment of the present utility model, multiple partition sheets 3 are arranged parallel to each other.

[0033] The partition sheets 3 being arranged parallel to each other can minimize the resistance to the water flow during the flowing process, enable the water flow to quickly pass through the parts that need to be cooled, take away the heat, and be discharged from the water outlet 6.

[0034] In one embodiment of the present utility model, one end of the channel 4 is close to the water inlet 5, and the other end of the channel 4 is close to the water outlet 6.

[0035] For the channel 4 formed between the partition sheets 3, one end close to the water inlet 5 can directly receive the water flow from the water inlet 5, and the other end close to the water outlet 6 can quickly discharge the water flow that has absorbed the temperature, enabling the water flow to move in a straight line in the channel 4 and quickly cool down.

[0036] In one embodiment of the present utility model, a rotating baffle 7 is formed on the partition sheet 3. One end of the rotating shaft 8 is connected to the inner sleeve layer 1, and the other end of the rotating shaft 8 passes through the outer jacket layer 2.

[0037] By providing the rotating baffle 7 on the partition sheet 3, the rotation angle of the rotating baffle 7 can be adjusted through the outer jacket layer 2, so that adjacent partition sheets 3 can open a horizontal through-port to divide the water flow. By providing the rotating baffle 7 on different partition sheets 3, the original channel 4 direction can be modified, enabling the water flow to circulate repeatedly in the area where the partition sheets 3 are arranged, and enabling a single water flow to flow through a wider range.

[0038] The function of this design is to reduce the flow rate of the water flow at the water outlet 6. In the later stage of mold cooling, when the temperature is not high, cooling can be achieved with a small amount of water, saving water consumption.

[0039] In one embodiment of the present utility model, a locking mechanism for adjusting the rotation of the rotating shaft 8 is provided at the end of the rotating shaft 8 passing through the outer jacket layer 2.

[0040] The locking mechanism can be set to lock the rotation position of the rotating shaft 8, so that the rotating flap 7 remains stationary and is not impacted by the water flow to close.

[0041] As shown in an embodiment of the present utility model, heat dissipation fins 9 are formed on the surface of the inner sleeve layer 1 facing the outer sleeve layer 2.

[0042] The function of setting the heat dissipation fins 9 is to further achieve temperature reduction and improve the temperature reduction speed.

[0043] The mold with a cooling sandwich provided by the present utility model, by setting the inner sleeve layer 1 and the outer sleeve layer 2, and arranging the partition sheet 3 in the space formed between the inner sleeve layer 1 and the outer sleeve layer 2, inputting water flow through the water inlet 5 provided on the outer sleeve layer 2, and flowing out from the water outlet 6 after passing through the partition sheet 3, can quickly cool the molded product wrapped by the inner sleeve layer 1, making its demolding speed faster and improving the production efficiency.

[0044] Although the present utility model and its advantages have been described in detail, it should be understood that various changes, substitutions, and transformations can be made without departing from the spirit and scope of the present utility model as defined by the appended claims. Moreover, the scope of the present application is not limited to the specific embodiments of the processes, devices, means, methods, and steps described in the specification. Those of ordinary skill in the art will readily understand from the disclosure of the present utility model that processes, devices, means, methods, or steps that can perform substantially the same functions or achieve substantially the same results as the corresponding embodiments described herein, existing and to be developed in the future, can be used according to the present utility model. Therefore, the appended claims are intended to cover such processes, devices, means, methods, or steps within their scope.

Claims

1. A mold with a cooling sandwich layer, characterized in that The mold includes an inner sleeve layer (1) and an outer sleeve layer (2) which are hermetically connected at the edges and form a spaced space therebetween. A plurality of partition sheets (3) are formed on one side of the inner sleeve layer (1) facing the outer sleeve layer (2). Channels (4) are formed between adjacent partition sheets (3). An inlet (5) and an outlet (6) communicating with the spaced space are formed on the outer sleeve layer (2).

2. The mold with a cooling sandwich layer according to claim 1, characterized in that, The inlet (5) is located on the first side surface of the outer sleeve layer (2), and the outlet (6) is located on the second side surface of the outer sleeve layer (2).

3. The mold with a cooling sandwich layer according to claim 2, characterized in that, A plurality of the partition sheets (3) are arranged parallel to each other.

4. The mold with a cooling sandwich layer according to claim 3, characterized in that, One end of the channel (4) is close to the inlet (5), and the other end of the channel (4) is close to the outlet (6).

5. The mold with a cooling sandwich layer according to claim 4, characterized in that, A rotating baffle (7) is formed on the partition sheet (3). One end of a rotating shaft (8) is connected to the inner sleeve layer (1) through the rotating baffle (7), and the other end of the rotating shaft (8) penetrates through the outer sleeve layer (2).

6. The mold with a cooling sandwich layer according to claim 5, characterized in that, A locking mechanism for adjusting the rotation of the rotating shaft (8) is provided at the end of the rotating shaft (8) penetrating through the outer sleeve layer (2).

7. The mold with a cooling sandwich layer according to claim 6, characterized in that, Heat dissipation fins (9) are formed on one side of the inner sleeve layer (1) facing the outer sleeve layer (2).