Air cylinder falling protection structure
By installing support components and column groups on the welded frame of the air cylinder module, the stability problem of the air cylinder shed protection structure when it is loosened on one side is solved, all-round support is achieved, and the safety of the vehicle is improved.
Patent Information
- Application Number
- CN202422454123.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-10-11
AI Technical Summary
When the existing air cylinder fall-off protection structure is loosened, it cannot effectively prevent the air cylinder from tilting and falling, resulting in driving accidents.
Two support components are installed and arranged on the welded frame of the air cylinder module, including a support beam and a column group located at both ends of the air cylinder axial direction. The support beam is fixedly connected to the welded frame. The column group provides all-round support through the anti-torsion plate and anti-collision beam to prevent the air cylinder from tilting.
All-round support for the air cylinder is achieved, preventing one side of the air cylinder from falling, improving the stability of the structure and the safety performance of the vehicle.
Smart Images

Figure CN223148403U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rail vehicles, in particular to an air cylinder falling protection structure. Background Art
[0002] The air cylinder module is installed under the subway car body and is an important component of the braking system. The air cylinder module generally includes three air cylinders, each of which is fixed to the welded frame by two clamps. In order to prevent the clamp from accidentally loosening and causing the air cylinder to fall off, it is necessary to add an air cylinder fall-off protection device.
[0003] The air cylinder fall-off protection structure in the prior art is fixed on the welding frame of the air cylinder module and is located below the middle part of the air cylinder. It can only play a supporting and protective role in the middle part of the air cylinder. When the single-side clamp loosens and causes the air cylinder to tilt, the supporting effect of the protection structure is limited, and the air cylinder will still fall onto the track, causing driving accidents. Utility Model Content
[0004] The utility model aims to provide an air cylinder falling protection structure to improve the stability of the structure and the safety of the vehicle.
[0005] Based on the above problems, the technical solution provided by the utility model is:
[0006] A wind cylinder fall-off protection structure is installed on a welding frame of a wind cylinder module, and includes two support assemblies arranged at both axial ends of the wind cylinder. The support assemblies include a support beam located below the wind cylinder and two column groups arranged at both ends of the length direction of the support beam. The lower end of the column group is fixedly connected to the support beam and the upper end is fixedly connected to the welding frame.
[0007] In one embodiment, two anti-torsion plates are connected between the two support assemblies, and the two anti-torsion plates are respectively arranged at two ends of the support beam in the length direction.
[0008] In one of the embodiments, the middle portion of the anti-torsion plate is X-shaped, and the upper and lower ends are respectively provided with a first bending edge.
[0009] In one embodiment, the column group includes two columns arranged on both sides of the support beam in the width direction.
[0010] In one embodiment, a second bent edge is provided on a side of the column facing away from the support beam.
[0011] In one of the embodiments, an arc-shaped avoidance groove is provided on a side of the column facing the air cylinder.
[0012] In one embodiment, a column located on the outside is a parallelogram structure and its height is less than the distance between the support beam and the welding frame.
[0013] In one of the embodiments, weight-reducing through slots are provided on the columns and the support beams.
[0014] In one of the embodiments, a U-shaped groove is provided at the upper end of the support beam.
[0015] In one of the embodiments, two anti-collision beams are connected between the two support assemblies, and the two anti-collision beams are respectively arranged at both ends of the support beam in the length direction.
[0016] Compared with the prior art, the advantages of the present utility model are as follows:
[0017] 1. The protection structure has two support assemblies arranged on both axial sides of the air cylinder, which can play a comprehensive support and protection role, avoid the inclination and dropping of one side of the air cylinder, and improve the stability of the structure and the safety performance of the vehicle;
[0018] 2. The support beam is connected to the welding frame through the column group, which is convenient for installation and applicable to various welding frames;
[0019] 3. The support beam is of a U-shaped structure to correspond to the protrusions on the outer wall of the air cylinder. When the air cylinder drops, the protrusions are placed in the U-shaped groove, which can reduce the axial movement of the air cylinder. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly introduced below. The following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0021] Figure 1 It is a schematic structural diagram of Embodiment 1 of a protection structure for air cylinder detachment of the present utility model;
[0022] Figure 2 It is a schematic installation structure diagram of Embodiment 1 of the present utility model;
[0023] Figure 3 It is a schematic structural diagram of Embodiment 2 of the present utility model;
[0024] Wherein:
[0025] 100, welding frame; 200, air cylinder; 300, mounting plate;
[0026] 1, support beam; 1-1, U-shaped groove;
[0027] 2, torsion-resistant plate; 2-1, first bent edge;
[0028] 3. Column; 3-1. Second bending edge; 3-2. Arc-shaped avoidance groove;
[0029] 4. Anti-collision beam. DETAILED DESCRIPTION
[0030] The above scheme is further described below in conjunction with specific examples. It should be understood that these examples are used to illustrate the utility model and are not limited to the scope of the utility model. The implementation conditions used in the examples can be further adjusted according to the conditions of the specific manufacturer, and the implementation conditions not specified are usually the conditions in conventional experiments.
[0031] like Figure 1 and Figure 2 As shown, it is a structural schematic diagram of embodiment 1 of the utility model, which provides a wind cylinder fall-off protection structure, which is installed on the welding frame 100 of the wind cylinder module, and includes two support assemblies arranged at the axial ends of the wind cylinder 200. The support assembly includes a support beam 1 located below the wind cylinder 200 and two column groups arranged at the two ends of the length direction of the support beam 1. The lower end of the column group is fixedly connected to the support beam 1 and the upper end is fixedly connected to the welding frame 100.
[0032] In order to improve the stability of the structure, two torsion-resistant plates 2 are connected between the two support components, and the two torsion-resistant plates 2 are respectively arranged at both ends of the support beam 1 in the length direction.
[0033] The middle part of the torsion plate 2 is X-shaped, that is, four through-holes are provided on the torsion plate 2, and there are X-shaped reinforcing ribs between the four through-holes, so that the strength of the torsion plate 2 can be ensured and the weight can be reduced at the same time. In order to improve the strength of the torsion plate 2, the first bending edges 2-1 are respectively provided at the upper and lower ends of the torsion plate 2.
[0034] The support beam 1 is a U-shaped bending part, that is, a U-shaped groove 1-1 is provided at the upper end of the support beam 1, and the U-shaped groove 1-1 is adapted to the protrusion on the outer wall of the air cylinder 200. When the air cylinder 200 falls, the protrusion is located in the U-shaped groove 1-1, which can reduce the axial movement of the air cylinder 200. The protrusion here refers to the welded square boss around the drainage hole below the air cylinder 200, and the clamp straps on both sides of the air cylinder 200. At the same time, the width of the support beam 1 is consistent with the main beam of the welding frame, and the support beam 1 is connected to the welding frame through the column group to ensure the stability of the structure.
[0035] The column group includes two columns 3 arranged on both sides of the support beam 1 in the width direction. Preferably, the columns 3 are made of sheet metal, and the columns 3 are fixedly connected to the support beam 1 and the welding frame 100 by bolts.
[0036] In order to improve the structural strength of the column 3 , a second bending edge 3 - 1 is provided on the side of the column 3 away from the support beam 1 . The second bending edge 3 - 1 also facilitates the connection between the column 3 and the anti-torsion plate 2 .
[0037] To facilitate the installation of the air cylinder 200, an arc-shaped avoidance groove 3-2 is provided on one side of the column 3 facing the air cylinder 200, and the arc-shaped avoidance groove 3-2 is adapted to the outer diameter of the air cylinder 200.
[0038] An installation plate 300 extending in the vertical direction is fixed on the welding frame 100. To facilitate the connection between the support beam 1 and the welding frame 100, one of the columns 3 located on the outside is set to a parallelogram structure and its height is less than the distance between the support beam 1 and the welding frame 100. The upper end of the column 3 is fixed on the installation plate 300 and is fixedly connected to the welding frame 100 through the installation plate 300.
[0039] To play a role in weight reduction, weight reduction through grooves are provided on the column 3 and the support beam 1.
[0040] As Figure 3 shown, it is a schematic structural diagram of Embodiment 2 of the present invention. Others are the same as Embodiment 1. The differences are as follows: To prevent foreign objects on the track from hitting the ball valve below the air cylinder 200 during driving, two anti-collision beams 4 are connected between the two support components. The two anti-collision beams 4 are arranged at both ends in the length direction of the support beam 1. At the same time, setting the anti-collision beams 4 can improve the strength of the protection structure.
[0041] In summary, the protection structure can play a comprehensive role in preventing detachment, avoid the air cylinder from tilting and falling on one side, and improve the safety performance of the vehicle.
[0042] The above examples are only for illustrating the technical concept and characteristics of the present invention. The purpose is to enable those who are familiar with this technology to understand the content of the present invention and implement it accordingly, and it cannot be used to limit the protection scope of the present invention. Any equivalent transformation or modification made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims
1. An air cylinder detachment protection structure, which is installed on the welding frame of the air cylinder module, and is characterized in that: It includes two support assemblies arranged at the axial ends of the air cylinder, and the support assembly includes a support beam located below the air cylinder and two column groups arranged at the two ends of the length direction of the support beam. The lower end of the column group is fixedly connected to the support beam and the upper end is fixedly connected to the welding frame.
2. The air cylinder detachment protection structure according to claim 1, characterized in that: Two anti-torsion plates are connected between the two support components, and the two anti-torsion plates are respectively arranged at two ends of the support beam in the length direction.
3. The cylinder detachment protection structure according to claim 2, wherein: The middle part of the anti-torsion plate is X-shaped, and the upper and lower ends are respectively provided with first bending edges.
4. The cylinder detachment protection structure according to claim 2, characterized in that: The column group includes two columns arranged on both sides of the support beam in the width direction.
5. The cylinder detachment protection structure according to claim 4, characterized in that: A second bending edge is provided on a side of the column facing away from the support beam.
6. The air cylinder detachment protection structure according to claim 4, characterized in that: An arc-shaped avoidance groove is provided on one side of the column facing the air cylinder.
7. The air cylinder detachment protection structure according to claim 4, characterized in that: A column located at the outside is a parallelogram structure and its height is less than the distance between the support beam and the welding frame.
8. The air cylinder detachment protection structure according to any one of claims 3 to 7, characterized in that: The columns and support beams are provided with weight-reducing grooves.
9. The air cylinder detachment protection structure according to claim 1, characterized in that: A U-shaped groove is provided at the upper end of the support beam.
10. The cylinder detachment protection structure according to claim 1, characterized in that: Two anti-collision beams are connected between the two support components, and the two anti-collision beams are respectively arranged at two ends of the support beam in the length direction.