Areca nut transfer module

By designing a betel nut transport module, the combination of the avoidance cylinder and the avoidance claws can realize the automatic transport of betel nut slices from the seed cutting platform to the core de-core station, solving the problem of automatic transport of betel nut after cutting seeds and improving production efficiency.

CN223149674UActive Publication Date: 2025-07-25HUNAN SHENBIN INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422099125.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-07-25
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

In the prior art, the degree of automation of betel nut being transferred to the core removal station after cutting seeds is low, which hinders the development of the fully automatic feeding, cutting and core removal process of betel nut being hindered.

Method used

A betel nut transport module is designed, including a transfer module and a feeding module. The avoidance claw one and the avoidance claw two driven by the avoidance cylinder are combined with the betel nut jaws to realize the automatic transport of the betel nut slices from the seed cutting platform to the core decore station. Through the cooperation of the Z-axis and X-axis linear modules, the correct placement of the betel nut jaws at the core decore station is ensured.

Benefits of technology

The automatic transportation of betel nut slices has been realized, the production efficiency has been improved, and the need for manual interference has been promoted, and the implementation of the fully automatic betel nut production line has been promoted.

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Abstract

The utility model relates to the technical field of betel nut production, in particular to a betel nut transfer module. The areca nut core removing device is used for transferring areca nuts to a core removing station from a seed cutting carrying table and comprises a transfer module and a feeding module, the feeding module is located on the downstream of the transfer module, the transfer module comprises an avoiding air cylinder, the avoiding air cylinder is slidably connected with a first avoiding claw and a second avoiding claw, and the first avoiding claw and the second avoiding claw are the same in structure and are arranged in a mirror symmetry mode; the feeding module comprises betel nut clamping jaws, the betel nut clamping jaws are connected with U-axis rotating air cylinders, and the downstream of the first avoiding jaw and the downstream of the second avoiding jaw correspond to one betel nut clamping jaw. The full-automatic areca seed cutting and core removing device is suitable for automatic areca seed cutting and core removing scenes, the transfer work from the seed cutting carrying table to the core removing station is completed, manual collection and core removing are not needed, the production efficiency of areca seeds is greatly improved, and implementation of a full-automatic areca seed production line is accelerated.
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Description

Technical Field

[0001] The utility model relates to the technical field of areca production, in particular to an areca nut transfer module. Background Art

[0002] In the process of areca nut processing and production, generally, the seeds are cut manually and then the cores are removed manually, or the seeds are cut by a seed cutting machine and then the cores are removed manually. In the prior art, automatic seed cutting can be achieved, but for core removal, the cut slices need to be collected and the cores are removed by workers. How to achieve automatic core removal hinders the development of the full-automatic feeding, seed cutting and core removal of areca nuts. A relatively core step in automatic core removal is how to transfer the cut areca nut slices from the seed cutting stage to the core removal station. Therefore, how to complete the transfer between seed cutting and core removal is an urgent problem to be solved. Content of the Utility Model

[0003] The problem to be solved by the utility model: propose a solution that can solve the transfer of areca nuts from the seed cutting stage to the core removal station after seed cutting, and accelerate the realization of the automatic seed cutting and core removal process of areca nuts.

[0004] To achieve the above object, the utility model provides the following technical solution: an areca nut transfer module, including a transfer module and a feeding module. The feeding module is located downstream of the transfer module. The transfer module includes an avoidance air cylinder, on which an avoidance claw one and an avoidance claw two are slidably connected. The avoidance claw one and the avoidance claw two have the same structure and are arranged symmetrically with respect to a mirror plane. The feeding module includes an areca nut clamping claw, which is connected with a U-axis rotary air cylinder. One areca nut clamping claw corresponds to the downstream of each of the avoidance claw one and the avoidance claw two.

[0005] Preferably, the avoidance air cylinder is provided with a slide rail one, and the slide rail one is connected with the avoidance claw one through an avoidance claw slide table one, and the slide rail one is connected with the avoidance claw two through an avoidance claw slide table two.

[0006] Preferably, the avoidance claw one includes a gripper one, and the gripper one is connected with a clamping air cylinder one through a slide rail two.

[0007] Preferably, the gripper one includes an upper finger one and a lower finger one, and both the upper finger one and the lower finger one are connected with the slide rail two through a slide table.

[0008] Preferably, the areca nut clamping claw includes a clamping air cylinder three connected below the U-axis rotary air cylinder. The output end of the clamping air cylinder three is connected with a slide rail three, and the bottom end of the slide rail three is connected with a lower clamping finger. An upper clamping finger is arranged above the lower clamping finger, and the upper clamping finger is connected with the slide rail three through a slide table three.

[0009] Preferably, the number of the lower clamping fingers is two, and the two lower clamping fingers are located on the same horizontal plane. The number of the upper clamping fingers is one, and the centers of the two lower clamping fingers and the center of the one upper clamping finger form an equilateral triangle.

[0010] Preferably, a plurality of betel nut clamping jaws and the same number of U-axis rotating cylinders form a betel nut clamping jaw group. The betel nut clamping jaw group is connected to the Z-axis linear module through a guide rail. The Z-axis linear module includes a Z-axis slide rail and a Z-axis servo motor.

[0011] Preferably, the Z-axis linear module is connected to the X-axis linear module through a connecting slide plate. The X-axis linear module includes an X-axis guide rail and an X-axis linear motor.

[0012] Compared with the prior art, the present utility model provides a betel nut transfer module, which has the following beneficial effects: Through the cooperation of the transfer module and the feeding module, the present utility model module completes the transfer work from the seed cutting stage to the core-removing station. The avoidance claw one and the avoidance claw two of the transfer module are responsible for receiving the betel nut slices from the seed cutting stage module. The betel nut clamping jaws of the feeding module move to the relative positions of the avoidance claw one and the avoidance claw two to complete the transfer of the betel nut. After receiving the betel nut slices, the betel nut clamping jaws move towards the core-removing station while rotating, meeting the requirement that the cut betel nut slices face outwards. The whole process has a high degree of automation, without manual intervention, preferably solves the transfer problem in the automatic core-removing process, improves the production efficiency of betel nuts, and accelerates the implementation of the fully automatic betel nut production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural diagram of the transfer module of the present utility model.

[0014] Figure 2 It is a structural diagram of the betel nut clamping jaw group of the present utility model.

[0015] Description of the reference numerals: 1. Transfer module; 11. Avoidance cylinder; 12. Avoidance claw one; 121. Gripper one; 122. Slide rail two; 123. Clamping cylinder one; 124. Upper finger one; 125. Lower finger one; 126. Upper slide table; 127. Lower slide table; 13. Avoidance claw two; 131. Gripper two; 132. Slide rail four; 133. Clamping cylinder two; 134. Upper finger two; 135. Lower finger two; 14. Slide rail one; 15. Avoidance claw slide table one; 16. Avoidance claw slide table two; 2. Feeding module; 21. Betel nut clamping jaw; 211. Clamping cylinder three; 212. Slide rail three; 213. Lower clamping finger; 214. Upper clamping finger; 215. Slide table three; 22. U-axis rotating cylinder; 3. Betel nut clamping jaw group; 4. Guide rail; 5. Z-axis linear module; 6. Connecting slide plate; 7. X-axis linear module; 71. X-axis guide rail; 72. X-axis linear motor. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0016] The following will describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model:

[0017] As shown in the figure, a betel nut transfer module is used to transfer betel nuts from the seed-cutting platform to the core-removing station. It includes an upstream transfer module 1 and a downstream feeding module 2. The transfer module 1 is responsible for transferring the betel nuts after seed-cutting to the feeding module 2. The feeding module 2 transfers the betel nut slices to the core-removing station after receiving them, thus completing the transfer of betel nut slices. The direction in which the betel nuts advance in the module is the X-axis direction. The transfer module 1 includes a retracting cylinder 11. The retracting cylinder 11 is provided with a first slide rail 14. The first slide rail 14 is connected to a first retracting claw 12 through a first retracting claw slide 15, and the first slide rail 14 is connected to a second retracting claw 13 through a second retracting claw slide 16. The first retracting claw 12 and the second retracting claw 13 have the same structure and are symmetrically arranged in a mirror image. When the retracting cylinder 11 works, the first retracting claw 12 and the second retracting claw 13 move relatively closer or relatively farther along the first slide rail 14. The displacements of the first retracting claw 12 and the second retracting claw 13 are both in the Y-axis direction.

[0018] The first retracting claw 12 includes a first gripper 121. The first gripper 121 includes an upper finger 124 and a lower finger 125. The upper finger 124 is connected to a second slide rail 122 through an upper slide 126, and the lower finger 125 is connected to the second slide rail 122 through a lower slide 127. The second slide rail 122 is connected to a first clamping cylinder 123. Similarly, the second retracting claw 13 includes a second gripper 131 and a second clamping cylinder 133, which are connected through a fourth slide rail 132. The upper finger 134 and the lower finger 135 of the second gripper 131 are both slidably connected to the fourth slide rail 132.

[0019] The feeding module 2 includes a betel nut gripper 21. The betel nut gripper 21 is connected to a U-axis rotary cylinder 22. There is a betel nut gripper 21 corresponding to the downstream of both the first retracting claw 12 and the second retracting claw 13.

[0020] The betel nut gripper 21 includes a third clamping cylinder 211 connected below the U-axis rotary cylinder 22. The output end of the third clamping cylinder 211 is connected to a third slide rail 212. The bottom end of the third slide rail 212 is connected to a lower clamping finger 213. An upper clamping finger 214 is provided above the lower clamping finger 213. The upper clamping finger 214 is connected to the third slide rail 212 through a third slide 215. The upper clamping finger 214 can generate a displacement in the Z-axis direction along the third slide rail 212.

[0021] In a preferred embodiment, the number of the lower clamping fingers 213 is two, and the two lower clamping fingers 213 are on the same horizontal plane. The number of the upper clamping fingers 214 is one. The centers of the two lower clamping fingers 213 and the center of one upper clamping finger 214 form an equilateral triangle, so that the clamping of the betel nuts is more stable.

[0022] In actual production, multiple channels often operate together. A betel nut gripper group 3 is composed of multiple betel nut grippers 21 and the same number of U-axis rotary cylinders 22. The betel nut gripper group 3 is connected to the Z-axis linear module 5 through a guide rail 4. The Z-axis linear module 5 controls the height of the betel nut gripper group 3 in the Z-axis direction, so that it can be flexibly docked with upstream or downstream modules. The Z-axis linear module 5 includes a Z-axis slide rail and a Z-axis servo motor. In order to adjust the better transfer function of the betel nut gripper group 3, an X-axis linear module 7 is arranged at the rear end of the Z-axis linear module 5. The Z-axis linear module 5 is connected to the X-axis linear module 7 through a connecting slide plate 6. The X-axis linear module 7 is responsible for adjusting the displacement of the betel nut gripper group 3 in the X-axis direction. The X-axis linear module 7 includes an X-axis guide rail 71 and an X-axis linear motor 72.

[0023] When transporting the cut areca nuts, the transfer module 1 acts first. The avoidance cylinder 11 controls the avoidance claw one 12 and the avoidance claw two 13 to move relatively away from each other along the Y-axis direction. At this time, the avoidance claw one 12 and the avoidance claw two 13 are respectively located at both ends of the first slide rail 14. After the distance between the two is adjusted to the maximum, they wait for the seed-cutting platform to transport the cut areca nuts to the middle position between the avoidance claw one 12 and the avoidance claw two 13. After the transfer module 1 determines that the seed-cutting platform has reached the position, the avoidance cylinder 11 controls the avoidance claw one 12 and the avoidance claw two 13 to move relatively closer along the Y-axis direction. The avoidance claw one 12 and the avoidance claw two 13 pass through the space reserved by the seed-cutting platform and contact the opposite sides of the areca nut respectively, that is, the avoidance claw one 12 contacts one half of the areca nut, and the avoidance claw two 13 contacts the other half of the areca nut. At this time, although the areca nut has been cut, it is still fixed on the seed-cutting platform. After the avoidance claw one 12 and the avoidance claw two 13 contact the areca nut, taking the avoidance claw one 12 as an example, the clamping cylinder one 123 controls the upper finger one 124 and the lower finger one 125 to move away from each other along the Z-axis first, and then the avoidance claw one 12 and the avoidance claw two 13 move closer to each other a little to ensure that the upper finger one 124 and the lower finger one 125 can clamp two-thirds of the half areca nut. Then the clamping cylinder one 123 controls the upper finger one 124 and the lower finger one 125 to move closer to each other along the Z-axis to fix the half areca nut. After both halves of the areca nut are fixed, the seed-cutting platform releases the areca nut, and then the avoidance cylinder 11 controls the avoidance claw one 12 and the avoidance claw two 13 to move relatively away from each other along the Y-axis direction again to vacate space for the return of the seed-cutting platform and wait for the feeding module 2 to work. The feeding module 2 adjusts the areca nut claw 21 to the same height as the avoidance claw one 12 and the avoidance claw two 13 through the mutual cooperation of the X-axis linear module 7 and the Z-axis linear module 5, and the avoidance claw one 12 and the avoidance claw two 13 respectively correspond to an areca nut claw 21. Specifically, taking the avoidance claw one 12 as an example, the lower clamping finger 213 is at the same horizontal plane as the upper finger one 124, and the upper clamping finger 214 is at the same horizontal plane as the lower finger one 125. The U-axis rotating cylinder 22 controls the areca nut claw 21 to rotate until the upper clamping finger 214 is opposite to the upper finger one 124, and the lower clamping finger 213 is opposite to the lower finger one 125. The clamping cylinder three 211 controls the upper clamping finger 214 and the lower clamping finger 213 to clamp the remaining one-third of the half areca nut. After the areca nut claw 21 fixes the areca nut, the avoidance claw one 12 releases the areca nut, and the areca nut claw 21 moves along the X-axis direction to the core-removing station; the cooperation between the avoidance claw two 13 and the areca nut claw 21 is the same as the above process. During the process of the areca nut claw 21 moving along the X-axis direction, the U-axis rotating cylinder 22 works to control the areca nut claw 21 to rotate counterclockwise or clockwise by 90 degrees. The areca nut claw 21 cooperating with the avoidance claw one 12 rotates counterclockwise by 90 degrees, and the areca nut claw 21 cooperating with the avoidance claw two 13 rotates clockwise by 90 degrees. This ensures that the cut surface faces outward after the areca nut is placed on the core-removing station, which is convenient for core removal.

[0024] The above embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

Claims

1. A betel nut transfer module, characterized in that: It includes a transfer module (1) and a loading module (2). The loading module (2) is located downstream of the transfer module (1). The transfer module (1) includes an avoidance cylinder (11). An avoidance claw one (12) and an avoidance claw two (13) are slidably connected to the avoidance cylinder (11). The avoidance claw one (12) and the avoidance claw two (13) have the same structure and are arranged in mirror symmetry. The loading module (2) includes a betel nut clamping claw (21). The betel nut clamping claw (21) is connected to a U-axis rotary cylinder (22). One betel nut clamping claw (21) corresponds to each of the downstream of the avoidance claw one (12) and the avoidance claw two (13).

2. The areca nut transfer module according to claim 1, characterized in that: The avoidance cylinder (11) is provided with a first slide rail (14). The first slide rail (14) is connected to the avoidance claw one (12) through an avoidance claw slide one (15), and the first slide rail (14) is connected to the avoidance claw two (13) through an avoidance claw slide two (16).

3. The betel nut transfer module according to claim 2, characterized in that: The avoidance claw one (12) includes a gripper one (121). The gripper one (121) is connected to a clamping cylinder one (123) through a second slide rail (122).

4. The areca nut transfer module according to claim 3, wherein: The gripper one (121) includes an upper finger one (124) and a lower finger one (125). Both the upper finger one (124) and the lower finger one (125) are connected to the second slide rail (122) through slide tables.

5. The betel nut transfer module according to claim 1, wherein: The betel nut clamping claw (21) includes a clamping cylinder three (211) connected below the U-axis rotary cylinder (22). The output end of the clamping cylinder three (211) is connected to a third slide rail (212). The bottom end of the third slide rail (212) is connected to a lower clamping finger (213). An upper clamping finger (214) is provided above the lower clamping finger (213). The upper clamping finger (214) is connected to the third slide rail (212) through a slide table three (215).

6. The betel nut transfer module according to claim 5, wherein: The number of the lower clamping fingers (213) is two. The two lower clamping fingers (213) are on the same horizontal plane. The number of the upper clamping fingers (214) is one. The centers of the two lower clamping fingers (213) and the center of one upper clamping finger (214) form an equilateral triangle.

7. The betel nut transfer module according to claim 5, characterized in that: Multiple betel nut clamping claws (21) and the same number of U-axis rotary cylinders (22) form a betel nut clamping claw group (3). The betel nut clamping claw group (3) is connected to a Z-axis linear module (5) through a guide rail (4). The Z-axis linear module (5) includes a Z-axis slide rail and a Z-axis servo motor.

8. The areca nut transfer module according to claim 7, wherein: The Z-axis linear module (5) is connected to an X-axis linear module (7) through a connecting slide plate (6). The X-axis linear module (7) includes an X-axis guide rail (71) and an X-axis linear motor (72).