Automatic feeding and cleaning system
By designing an automatic feeding and cleaning system, using high-pressure blowing nozzles and pneumatic feeding and cleaning devices, the equipment has been solved, and the equipment has been compact, low cost and convenient operation has been achieved. It has adapted to different sample input methods and improved the automation level of sample storage cabinets.
Patent Information
- Application Number
- CN202422517110.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-10-17
AI Technical Summary
During the sample storage and withdrawal process of existing equipment in steel, metallurgy, chemical, coal and coking enterprises, there are problems such as single equipment functions, large space, high cost and cumbersome operation. Especially when feeding and cleaning samples inside and outside the sample storage cabinet, manual operation is heavy and the equipment layout is unreasonable.
An automatic feeding and cleaning system is designed, including a feed conveyor, feeding cleaning device, disposal barrel, material tray and control system. It uses high-pressure blowing nozzle and pneumatic method to clean it. Combined with rotating cylinder and pressing cylinder, it realizes automatic feeding and cleaning, adapts to robot operation, has a compact system layout and integrated equipment functions.
It realizes the equipment layout, low cost and convenient operation, adapts to different sample input methods, reduces manual operation, and improves the degree of automation of sample storage cabinets and equipment flexibility.
Smart Images
Figure CN223149760U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a feeding and cleaning system, in particular to an automatic feeding and cleaning system. Background Art
[0002] Inspection departments of steel, metallurgy, chemical, coal, coking and other enterprises need to store a large number of raw and auxiliary material samples for inspection, and need to discard and clean up when they expire. Sample storage cabinets mostly use robots inside the cabinet to take and place samples at various workstations. However, many of the feeding and cleaning of samples outside the cabinet are done manually, that is, samples are placed manually at the window of the sample storage cabinet for extraction by the robot inside the cabinet, or expired samples are extracted manually at the window of the sample storage cabinet for cleaning. This method is laborious due to the huge number of stored samples, and some mechanical feeding and cleaning equipment have single functions, with feeding and cleaning set separately, and unreasonable equipment layout and structure, resulting in large equipment footprint and increased equipment purchase and use costs. Summary of the invention
[0003] The utility model aims to provide an automatic feeding and cleaning system which has a reasonable structure, has automatic feeding and cleaning functions, is suitable for robot operation in a sample storage cabinet, and can be connected to a front-end sample input device.
[0004] To achieve the above purpose, the utility model is realized by the following technical solutions. An automatic feeding and cleaning system includes a feeding conveyor, a feeding cleaning device, a discarded material bucket, a material tray and a control system, wherein the feeding conveyor is arranged at one end of the feeding cleaning device, a feeding hopper is arranged at the feeding end, and a discharging end is located above the feeding cleaning device, the discarded material bucket is arranged below the feeding cleaning device, the material tray is arranged in the feeding cleaning device, and the feeding conveyor and the feeding cleaning device are respectively connected to the control system.
[0005] The automatic feeding and cleaning system, its feeding and cleaning device includes a frame, a high-pressure blowing nozzle, a rotating cylinder, a coupling, a seat bearing, a tray frame, a clamping cylinder and a tray pressing plate. The high-pressure blowing nozzle, the rotating cylinder and the seat bearing are arranged on the frame, the coupling is respectively connected to the output shaft of the rotating cylinder and the hinge shaft at one end of the tray frame, the hinge shafts at both ends of the tray frame are cooperatively connected with the seat bearing, the clamping cylinder is arranged on the bottom surface of the tray frame, the tray pressing plate is connected to the clamping cylinder and is located on the tray frame, and the high-pressure blowing nozzle, the rotating cylinder and the clamping cylinder are respectively connected to the control system.
[0006] The utility model has the following advantages compared with the prior art: (1) Due to the structural form that the feeding and cleaning functions are completed by one set of system, the equipment layout is more reasonable, the system layout space is smaller, and the procurement and use costs are lower; (2) Since the feeding end of the feeding conveyor is provided with a detachable and replaceable feeding hopper, it can be manually loaded or connected to the front-end input device, and the sample input method can better meet different requirements; (3) Since the cleaning device uses a high-pressure air nozzle for strong blowing, there is no need for manual cleaning, making the cleaning of the tray cleaner and more convenient; (4) Since the rotation and pressing of the tray are pneumatic, the mechanism is more compact and the process flow is smoother; (5) Since the feeding conveyor and the feeding and cleaning device are fixed respectively, they can be arranged according to the site conditions and the window position of the sample storage cabinet, and the system equipment layout is more flexible and more adaptable to the on-site situation. BRIEF DESCRIPTION OF THE DRAWINGS
[0007] Figure 1 FIG. is a schematic three-dimensional layout diagram of the automatic feeding and cleaning system of the utility model.
[0008] Figure 2 FIG. is a schematic front view structure diagram of the feeding and cleaning device of the automatic feeding and cleaning system of the utility model.
[0009] Figure 3 FIG. is a schematic side view structure diagram of the feeding and cleaning device of the automatic feeding and cleaning system of the utility model.
[0010] Figure 4 FIG. is a schematic top view structure diagram of the feeding and cleaning device of the automatic feeding and cleaning system of the utility model.
[0011] Figure 5 FIG. is a schematic three-dimensional structure diagram of the feeding and cleaning device of the automatic feeding and cleaning system of the utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0012] The embodiments of the utility model will be further described in detail below with reference to the accompanying drawings.
[0013] As Figure 1 shown, the automatic feeding and cleaning system includes a feeding conveyor 1, a feeding and cleaning device 2, a waste bucket 3, a tray 4 and a control system. The feeding conveyor 1 is arranged at one end of the feeding and cleaning device 2, and its feeding end is provided with a feeding hopper 5, which can be manually loaded or connected to the front-end sample input device. Its discharging end is located above the feeding and cleaning device 2. The waste bucket 3 is arranged below the feeding and cleaning device 2. The tray 4 is arranged inside the feeding and cleaning device 2. The feeding conveyor 1 and the feeding and cleaning device 2 are respectively connected to the control system. As Figure 2 , Figure 3 , Figure 4 and Figure 5As shown in the figure, the feeding and cleaning device 2 includes a frame 6, a high-pressure air blowing nozzle 7, a rotary cylinder 8, a coupling 9, a pedestal bearing 10, a tray rack 11, a pressing cylinder 12 and a tray pressing plate 13. The high-pressure air blowing nozzle 7, the rotary cylinder 8 and the pedestal bearing 10 are arranged on the frame 6. The coupling 9 is respectively hinged to the output shaft of the rotary cylinder 8 and one end hinge shaft of the tray rack 11. The two ends hinge shafts of the tray rack 11 are cooperatively connected with the pedestal bearing 10. The pressing cylinder 12 is arranged on the bottom surface of the tray rack 11. The tray pressing plate 13 is connected to the pressing cylinder 12 and is located above the tray rack 11. The tray pressing plate 13 can be lifted and lowered by the pressing cylinder 12 to press or release the tray. The high-pressure air blowing nozzle 7, the rotary cylinder 8 and the pressing cylinder 12 are respectively connected to the control system.
[0014] As Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 shown, for the automatic feeding and cleaning system, when the system feeds materials, the tray 4 is placed on the tray rack 11 and the tray rack 11 is at the horizontal material receiving station. The feeding conveyor 1 sends the sample to the tray 4, and the robot in the sample storage cabinet extracts and stores the tray 4; when the system is cleaned, the robot in the sample storage cabinet sends the tray 4 to the tray rack 11. The pressing cylinder 12 drives the tray pressing plate 13 to press the tray 4. The tray rack 11 rotates to discharge materials into the waste bin 3. After the discharging is completed, the high-pressure air blowing nozzle 7 blows the tray 4. After the tray 4 is cleaned, the tray rack 11 resets to the horizontal material receiving station, and the pressing cylinder 12 drives the tray pressing plate 13 to release the tray 4.
[0015] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An automatic feeding and cleaning system, characterized in that: It includes a feeding conveyor (1), a feeding cleaning device (2), a waste bucket (3), a tray (4) and a control system. The feeding conveyor (1) is arranged at one end of the feeding cleaning device (2), and its feeding end is provided with a feeding hopper (5), and the discharging end is located above the feeding cleaning device (2). The waste bucket (3) is arranged below the feeding cleaning device (2), and the tray (4) is arranged inside the feeding cleaning device (2). The feeding conveyor (1) and the feeding cleaning device (2) are respectively connected to the control system.
2. The automatic feeding and cleaning system according to claim 1, wherein: The feeding cleaning device (2) includes a frame (6), a high-pressure air blowing nozzle (7), a rotary cylinder (8), a coupling (9), a pedestal bearing (10), a tray frame (11), a pressing cylinder (12) and a tray pressing plate (13). The high-pressure air blowing nozzle (7), the rotary cylinder (8) and the pedestal bearing (10) are arranged on the frame (6). The coupling (9) is respectively hinged to the output shaft of the rotary cylinder (8) and one end hinge shaft of the tray frame (11). The two ends hinge shafts of the tray frame (11) are cooperatively connected with the pedestal bearing (10). The pressing cylinder (12) is arranged on the bottom surface of the tray frame (11). The tray pressing plate (13) is connected to the pressing cylinder (12) and is located above the tray frame (11). The high-pressure air blowing nozzle (7), the rotary cylinder (8) and the pressing cylinder (12) are respectively connected to the control system.