Quantitative carburant adding device

Abstract

The utility model relates to the related technical field of ceramsite composite molten iron carburant, and discloses a carburant quantitative adding device which comprises a placing barrel. According to the quantitative carburant adding device, through the arrangement of a vibration column, a supporting frame, a vibration assembly, a supporting column and a supporting mechanism, when the device is used, firstly, a carburant is poured into a containing barrel, then a valve is closed, a servo motor is started, the servo motor works to enable an eccentric wheel to rotate, and the eccentric wheel rotates to drive a connecting column to move; the connecting column and the rotating frame can pull the vibration column to move up and down in the supporting frame, when the vibration column moves downwards, the supporting column can compress the spring and the telescopic column to retract into the supporting column, and when the vibration column moves upwards, the spring is stretched, and the telescopic column extends in the supporting column. Caking of the carburant is avoided or reduced, meanwhile, the carburant can be kept in the original state, and the carburant is not prone to being rolled or broken.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramsite composite molten iron carburizer, in particular to a quantitative adding device for carburizer. Background Art

[0002] When using the ceramsite composite molten iron carburizer, the amount of its input will have a great impact on the product quality. Therefore, accurately quantifying the input of materials is an important issue. Currently, manual input is mostly used, which is inaccurate and labor-consuming. Therefore, a quantitative adding device for ceramsite composite molten iron carburizer is needed to improve the above problems.

[0003] However, current devices generally adopt a stirring mechanism, which easily causes carburizer agglomeration and affects the uniformity and accuracy of addition. Compared with the stirring mechanism, the vibration structure can keep the carburizer in its original state, not easily being crushed or broken, thus maintaining its original characteristics and functions, and can keep the carburizer in a loose state through vibration.

[0004] A quantitative adding device for ceramsite composite molten iron carburizer disclosed in the publication number CN214361505U. Although the utility model discloses a quantitative adding device for ceramsite composite molten iron carburizer, including a storage tank and an electric telescopic rod, the top of the storage tank is fixed with a cover plate through a screw, and a feeding port is opened on the cover plate. A motor is arranged in the middle of the cover plate. The bottom of the storage tank is provided with a discharge port, and a quantitative tank is arranged below the storage tank. Fixed ears are arranged on the outer sides of the storage tank and the quantitative tank, and are fixed through bolts penetrating between the fixed ears. A material cup is arranged in the quantitative tank. A discharge pipe is arranged at the bottom of the material cup. A controller is arranged in the middle of the quantitative tank. In this quantitative adding device for ceramsite composite molten iron carburizer, a pressure sensor is provided. When the amount of materials in the material cup reaches the set value, the electric telescopic rod extends to push the sealing plate to close the corresponding discharge port. In addition, after the four material cups are quantitatively filled with materials, when in use, only the corresponding electric valve needs to be opened, which is relatively convenient to use.

[0005] Although the above patent has a pressure sensor, when the amount of materials in the material cup reaches the set value, the electric telescopic rod extends to push the sealing plate to close the corresponding discharge port. In addition, after the four material cups are quantitatively filled with materials, when in use, only the corresponding electric valve needs to be opened, which is relatively convenient to use. However, this device lacks a vibration component, which is not conducive to keeping the carburizer in its original state, and is easily crushed or broken, thus destroying its original characteristics and functions.

[0006] Therefore, it is very necessary to invent a quantitative adding device for carburizer to solve the above problems. Summary of the Utility Model

[0007] (1) Technical problem to be solved

[0008] The technical problem solved by the utility model is to provide a carburizer quantitative addition device with high practicability, which can be operated simply and has a relatively simple structure. It solves the problem that the current devices generally use stirring mechanisms, which easily cause carburizer agglomeration and affect the uniformity and accuracy of addition. The vibration structure can keep the carburizer in its original state compared with the stirring mechanism, and it is not easy to be rolled or broken, thus maintaining its original characteristics and functions. Moreover, it can keep the carburizer in a loose state through vibration.

[0009] (2) Technical solution

[0010] To achieve the above objectives, the utility model is realized through the following technical solutions: A carburizer quantitative addition device includes a placement bucket. One end of the placement bucket is fixedly connected with a vibration column. The surface of the vibration column is slidably connected with a support frame. One end of the vibration column is fixedly connected with a vibration assembly. The other end of the placement bucket is fixedly connected with a support column. A support mechanism is slidably connected inside the support column. One end of the support frame is fixedly connected with a load-bearing plate. A connecting plate is fixedly connected to the side of the load-bearing plate. An addition box is placed on the surface of the connecting plate. A pressure sensor is fixedly connected to the bottom surface of the addition box. One side of the pressure sensor is electrically connected with a quantitative assembly through a power line. The bottom surface of the placement bucket is connected with a discharge pipe through penetration.

[0011] As a further solution of the utility model, the vibration assembly includes a rotating frame fixedly connected to one end of the vibration column. A connecting column is rotatably connected inside the rotating frame. One end of the connecting column is fixedly connected with an eccentric wheel. One end of the eccentric wheel is fixedly connected with a rotating column. One end of the rotating column is fixedly connected with a transmission column. One end of the transmission column is spline-connected with a servo motor. Through the setting of the vibration assembly, it plays a role in vibrating the carburizer to avoid caking.

[0012] As a further solution of the utility model, the support mechanism includes a telescopic column slidably connected to one end of the support column. One end of the telescopic column is fixedly connected with a fixed column. One end of the fixed column is fixedly connected with a spring. One end of the spring is fixedly connected to the surface of the support column. Through the setting of the support mechanism, it plays a role in assisting the vibration assembly to vibrate the carburizer.

[0013] As a further solution of the utility model, the quantitative assembly includes an integrated control panel electrically connected to one side of the pressure sensor through a power line. One side of the integrated control panel is electrically connected with a solenoid valve through a power line. One end of the solenoid valve is fixedly connected with a dust-proof cover. The solenoid valve is connected to one end of the discharge pipe through penetration. Through the setting of the quantitative assembly, it plays a role in accurately controlling the addition amount of the carburizer.

[0014] As a further solution of the present utility model, a motor box is threadedly connected to the surface of the load-bearing plate, one end of the connecting plate is fixedly connected to a load-bearing plate, and the motor box is threadedly connected to the bottom surface of the servo motor. Through the setting of the motor box, the servo motor is protected.

[0015] As a further solution of the present utility model, four groups of support legs are fixedly connected to the bottom surfaces of the load-bearing plate and the load-bearing plate. Rubber leg pads are fixedly connected to one ends of the eight support legs. Through the setting of the rubber leg pads, the function of buffering vibration is achieved.

[0016] As a further solution of the present utility model, a feed pipe is connected through the upper surface of the placement bucket, and a valve is rotatably connected to the surface of the feed pipe. Through the setting of the valve, the function of closing the feed pipe can be achieved.

[0017] (III) Beneficial effects

[0018] The present utility model provides a carburant quantitative addition device with the following beneficial effects:

[0019] 1. For this carburant quantitative addition device, through the settings of the vibration column, support frame, vibration assembly, support column and support mechanism, when using this device, first pour the carburant into the placement bucket and then close the valve. Start the servo motor. When the servo motor works, the eccentric wheel rotates. The rotation of the eccentric wheel drives the connecting column to move. The connecting column and the rotating frame will pull the vibration column to move up and down inside the support frame. When the vibration column moves downward, the support column will compress the spring and the telescopic column will contract into the support column. When the vibration column moves upward, the spring stretches and the telescopic column extends inside the support column. Through the settings of the above structures, the carburant is kept in a loose state, avoiding or reducing the caking of the carburant, and at the same time, the carburant can be kept in its original state and is not easily crushed or broken.

[0020] 2. For this carburant quantitative addition device, through the settings of the addition box, pressure sensor and quantitative assembly, when using this device, first the carburant is in a loose state due to vibration. Use the integrated control panel to control the solenoid valve to open, and the carburant in the placement bucket falls into the addition box. The dust-proof cover prevents dust from flying when the carburant falls. The carburant will exert pressure on the pressure sensor at the bottom surface of the addition box. When the pressure value set by the integrated control panel is reached, the integrated control panel controls the solenoid valve to close. Through the settings of the above structures, the addition amount of the carburant can be accurately controlled, avoiding the inaccuracy of manual feeding. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the main structure of the present utility model;

[0022] Figure 2Schematic diagram of the vibration component structure of the present utility model;

[0023] Figure 3 Schematic diagram of the support mechanism structure of the present utility model;

[0024] Figure 4 Schematic diagram of the metering component structure of the present utility model.

[0025] In the figure: 1, placing barrel; 2, vibrating column; 3, support frame; 4, vibration component; 401, rotating frame; 402, connecting column; 403, eccentric wheel; 404, rotating column; 405, transmission column; 406, servo motor; 5, support column; 6, support mechanism; 601, telescopic column; 602, fixed column; 603, spring; 7, load-bearing plate; 8, connecting plate; 9, adding box; 10, pressure sensor; 11, metering component; 1101, integrated control panel; 1102, solenoid valve; 1103, dust cover; 12, discharge pipe; 13, motor box; 14, load-bearing plate; 15, support leg; 16, rubber leg pad; 17, feed pipe; 18, valve. Specific implementation manner

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0027] Please refer to Figures 1 to 4 , the present utility model provides a technical solution: a carburizer metering and adding device, including a placing barrel 1, one end of the placing barrel 1 is fixedly connected with a vibrating column 2. Through the settings of the vibrating column 2, the support frame 3, the vibration component 4, the support column 5 and the support mechanism 6, the carburizer is kept in a loose state, avoiding or reducing the caking of the carburizer, and at the same time, the carburizer can be kept in its original state and is not easily rolled or broken. The surface of the vibrating column 2 is slidably connected with a support frame 3, one end of the vibrating column 2 is fixedly connected with a vibration component 4, the other end of the placing barrel 1 is fixedly connected with a support column 5, the inside of the support column 5 is slidably connected with a support mechanism 6, one end of the support frame 3 is fixedly connected with a load-bearing plate 7, the side of the load-bearing plate 7 is fixedly connected with a connecting plate 8, and an adding box 9 is placed on the surface of the connecting plate 8. Through the settings of the adding box 9, the pressure sensor 10 and the metering component 11, the bottom surface of the adding box 9 is fixedly connected with a pressure sensor 10, and one side power line of the pressure sensor 10 is electrically connected with a metering component 11, which can accurately control the addition amount of the carburizer, avoiding the inaccuracy of manual feeding. The bottom surface of the placing barrel 1 is connected through and is provided with a discharge pipe 12;

[0028] Please refer to Figure 2, the vibration assembly 4 includes a rotating frame 401 fixedly connected to one end of the vibration column 2. A connecting column 402 is rotatably connected inside the rotating frame 401. One end of the connecting column 402 is fixedly connected with an eccentric wheel 403. One end of the eccentric wheel 403 is fixedly connected with a rotating column 404. One end of the rotating column 404 is fixedly connected with a transmission column 405. One end of the transmission column 405 is spline-connected with a servo motor 406. Through the setting of the vibration assembly 4, it plays a role in vibrating the recarburizer to avoid caking;

[0029] Please refer to Figure 4 , the support mechanism 6 includes a telescopic column 601 slidably connected to one end of the support column 5. One end of the telescopic column 601 is fixedly connected with a fixed column 602. One end of the fixed column 602 is fixedly connected with a spring 603. One end of the spring 603 is fixedly connected to the surface of the support column 5. Through the setting of the support mechanism 6, it plays a role in assisting the vibration assembly 4 to vibrate the recarburizer;

[0030] Please refer to Figure 3 , the metering assembly 11 includes an integrated control panel 1101 whose power line is electrically connected to one side of the pressure sensor 10. One side of the integrated control panel 1101 is electrically connected with a solenoid valve 1102 through a power line. One end of the solenoid valve 1102 is fixedly connected with a dust-proof cover 1103. The solenoid valve 1102 is connected through to one end of the discharge pipe 12. Through the setting of the metering assembly 11, it plays a role in accurately controlling the addition amount of the recarburizer;

[0031] Please refer to Figure 1 , the surface of the carrier plate 7 is threadedly connected with a motor box 13. One end of the connecting plate 8 is fixedly connected with a load-bearing plate 14. The motor box 13 is threadedly connected to the bottom surface of the servo motor 406. Through the setting of the motor box 13, it plays a role in protecting the servo motor 406;

[0032] Please refer to Figure 1 , four groups of support legs 15 are fixedly connected to the bottom surfaces of the carrier plate 7 and the load-bearing plate 14. Rubber leg pads 16 are fixedly connected to one ends of the eight support legs 15. Through the setting of the rubber leg pads 16, it plays a role in buffering vibration.

[0033] Please refer to Figure 1 , the upper surface of the placement bucket 1 is connected through to a feed pipe 17. A valve 18 is rotatably connected to the surface of the feed pipe 17. Through the setting of the valve 18, it plays a role in closing the feed pipe 17.

[0034] The model of the pressure sensor 10 is: NS-TH18; the model of the integrated control panel 1101 is: RC900; the above parameters and models can be selected according to the actual situation.

[0035] In the present utility model, the working steps of the device are as follows:

[0036] First step: When using this device, first pour the recarburizer into the placement barrel 1 and then close the valve 18. Start the servo motor 406. When the servo motor 406 operates, the eccentric wheel 403 rotates. The rotation of the eccentric wheel 403 drives the connecting column 402 to move. The connecting column 402 and the rotating frame 401 will pull the vibrating column 2 to move up and down inside the support frame 3. When the vibrating column 2 moves downward, the support column 5 will compress the spring 603, and the telescopic column 601 will contract into the support column 5. When the vibrating column 2 moves upward, the spring 603 will stretch, and the telescopic column 601 will extend inside the support column 5;

[0037] Second step: When using this device, first the recarburizer is in a loose state through vibration. Use the integrated control panel 1101 to control the solenoid valve 1102 to open. The recarburizer in the placement barrel 1 falls into the addition box 9. The dust-proof cover 1103 prevents dust from flying when the recarburizer falls. The recarburizer will exert pressure on the pressure sensor 10 at the bottom of the addition box 9. When the pressure value set by the integrated control panel 1101 is reached, the integrated control panel 1101 controls the solenoid valve 1102 to close.

[0038] It should be noted that the device structure and drawings of the present utility model mainly describe the principle of the present utility model. Based on the technical principle of this design, the settings of the power mechanism, power supply system, control system, etc. of the device are not fully described. However, on the premise that those skilled in the art understand the principle of the above-mentioned utility model, the specific power mechanism, power supply system, and control system can be clearly known. The control method of the application document is automatically controlled by a controller, and the control circuit of the controller can be realized by simple programming by those skilled in the art;

[0039] The standard parts used therein can all be purchased from the market, and can also be customized according to the description in the specification and drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, welding, etc. that are mature in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and for the components known to those skilled in the art, their structures and principles can all be known by those skilled in the art through technical manuals or through conventional experimental methods.

[0040] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A carburizer quantitative addition device, including a placement barrel (1), characterized in that: One end of the placement bucket (1) is fixedly connected to a vibration column (2). A support frame (3) is slidably connected to the surface of the vibration column (2). One end of the vibration column (2) is fixedly connected to a vibration assembly (4). The other end of the placement bucket (1) is fixedly connected to a support column (5). A support mechanism (6) is slidably connected inside the support column (5). One end of the support frame (3) is fixedly connected to a load-carrying plate (7). A connecting plate (8) is fixedly connected to the side of the load-carrying plate (7). An addition box (9) is placed on the surface of the connecting plate (8). A pressure sensor (10) is fixedly connected to the bottom surface of the addition box (9). One side power line of the pressure sensor (10) is electrically connected to a metering assembly (11). The bottom surface of the placement bucket (1) is connected through a discharge pipe (12).

2. The quantitative addition device of recarburizer according to claim 1, characterized in that: The vibration assembly (4) includes a rotating frame (401) fixedly connected to one end of the vibration column (2). A connecting column (402) is rotatably connected inside the rotating frame (401). One end of the connecting column (402) is fixedly connected to an eccentric wheel (403). One end of the eccentric wheel (403) is fixedly connected to a rotating column (404). One end of the rotating column (404) is fixedly connected to a transmission column (405). One end of the transmission column (405) is spline-connected to a servo motor (406).

3. The carbon additive metering and adding device according to claim 1, characterized in that: The support mechanism (6) includes a telescopic column (601) slidably connected to one end of the support column (5). One end of the telescopic column (601) is fixedly connected to a fixed column (602). One end of the fixed column (602) is fixedly connected to a spring (603). One end of the spring (603) is fixedly connected to the surface of the support column (5).

4. The carbon additive metering and adding device according to claim 1, characterized in that: The metering assembly (11) includes an integrated control panel (1101) whose power line is electrically connected to one side of the pressure sensor (10). One side power line of the integrated control panel (1101) is electrically connected to a solenoid valve (1102). One end of the solenoid valve (1102) is fixedly connected to a dust-proof cover (1103). The solenoid valve (1102) is connected through the discharge pipe (12) at one end.

5. The carburetant quantitative addition device according to claim 1, characterized in that: A motor box (13) is threadedly connected to the surface of the load-carrying plate (7). One end of the connecting plate (8) is fixedly connected to a load-bearing plate (14). The motor box (13) is threadedly connected to the bottom surface of the servo motor (406).

6. The carbon additive metering and adding device according to claim 1, wherein: Four sets of support legs (15) are fixedly connected to the bottom surfaces of the load-carrying plate (7) and the load-bearing plate (14). Rubber leg pads (16) are fixedly connected to one ends of the eight support legs (15).

7. The carbon additive quantitative addition device according to claim 1, characterized in that: A feed pipe (17) is connected through the upper surface of the placement bucket (1). A valve (18) is rotatably connected to the surface of the feed pipe (17).

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