Groove type sludge composting device
By designing the cleaning and sealing mechanism, the problem of low cleaning efficiency of the trough sludge compost device is solved, and efficient and convenient cleaning and sealing of the inner wall of the sludge compost trough is achieved, improving work efficiency and convenience.
Patent Information
- Application Number
- CN202421979406.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-15
AI Technical Summary
When the existing trough sludge composting device needs to be cleaned after use, it takes a long time and has high working intensity. The existing cleaning methods are inefficient and cannot effectively avoid sludge residues.
A trough sludge composting device including a cleaning mechanism and a sealing mechanism is designed. The cleaning mechanism consists of a cleaning component, a limiting component and a moving component. The sealing mechanism consists of a sealing component, a reset component and a snap-up component. The efficient cleaning of the inner wall of the sludge composting trough is achieved through the cooperation of the slide plate and the hanging strip, and the sealing and discharge of the sludge is achieved through the cooperation of the sealing plate and the discharge port.
It realizes efficient cleaning of the inner wall of the sludge compost trough, reduces cleaning time and working intensity, avoids sludge residues, and ensures the sealing and cleaning convenience of sludge raw materials during use.
Smart Images

Figure CN223150480U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of trough-type sludge composting devices, and particularly relates to a trough-type sludge composting device. Background Technique
[0002] Sludge compost is a good soil conditioner. Composting is a process in which organic matter is continuously degraded and stabilized under certain conditions through the action of microorganisms, and a product suitable for land use is produced. When compost is used in farmland, it can increase soil organic matter, improve soil structure, reduce the use of fertilizers, and reduce potential soil erosion.
[0003] Composting equipment generally refers to the reactor device for the biochemical reaction of composting, which is the main component of the composting system. Its types include vertical composting fermentation towers, horizontal composting fermentation drums, silo-type composting fermentation bins, and box-type composting fermentation ponds. The vertical composting fermentation tower can be further divided into vertical multi-layer plate closed and portal type, vertical multi-layer paddle scraping type, and vertical multi-layer moving bed type. The silo-type composting fermentation bin can be divided into silo-type static fermentation bin and silo-type dynamic fermentation bin. The box-type composting fermentation pond can be divided into rectangular fixed-type pear turning fermentation pond, fan-shaped bucket turning fermentation pond, crane turning fermentation pond, and horizontal paddle fermentation pond.
[0004] After the trough-type sludge composting is used, in order to keep the internal flora of the sludge raw material from being mixed when the sludge composting trough is used next time, it is necessary to clean the inner wall of the sludge composting trough after each composting. When the existing sludge composting trough is cleaned, due to the limitation of the structure of the sludge composting trough itself, it is necessary to use a water pipe to repeatedly flush the inner wall of the composting trough and extract the sewage in the trough, which takes a long time and has a large working intensity, and is not convenient for workers to clean the inner wall of the composting trough. Content of the Utility Model
[0005] The purpose of the utility model is to provide a trough-type sludge composting device to solve the problems put forward in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A trough-type sludge composting device, including a sludge composting trough, the bottom of the sludge composting trough is fixedly connected with a base, a cleaning mechanism is arranged in the sludge composting trough, and a sealing mechanism is arranged on the front side of the sludge composting trough.
[0007] The cleaning mechanism includes a cleaning component, a limiting component, and a moving component. The cleaning component is arranged in the sludge composting trough, the limiting component is arranged on the top of the cleaning component, and the moving component is arranged on the top of the cleaning component.
[0008] The sealing mechanism includes a sealing component, a reset component, and a clamping component. The sealing component is arranged inside the front side of the sludge composting tank. The reset component is arranged inside the front side of the sealing component. The clamping component is arranged at the rear side of the reset component.
[0009] Preferably, the cleaning component includes a convex edge which is fixedly connected to the top of the sludge composting tank. A sliding plate is slidably connected inside the convex edge. The bottom of the sliding plate is in contact with the top of the sludge composting tank. A hanging strip is fixedly connected to the bottom of the sliding plate. The outer side of the hanging strip is in contact with the inner side of the sludge composting tank. A baffle is fixedly connected to the inner side of the hanging strip. The baffle is fixedly connected to the bottom of the sliding plate.
[0010] Preferably, the limiting component includes a limiting convex plate which is arranged on the top of the sliding plate and fixedly connected to the inside of the convex edge. The bottom of the limiting convex plate is in contact with the top of the sliding plate. A reinforcing rod is fixedly connected to the inner side of the limiting convex plate. An empty groove is formed at the rear side of the limiting convex plate corresponding to the position of the sliding plate.
[0011] Preferably, the moving component includes a fixing frame which is fixedly connected to the top of the sliding plate. The fixing frame is slidably connected inside the limiting convex plate. A sliding groove is formed inside the limiting convex plate corresponding to the position of the fixing frame. A handle is fixedly connected to the inner side of the fixing frame.
[0012] Preferably, the sealing component includes a discharge port which is fixedly connected to the bottom of the front side of the sludge composting tank. A sealing plate is arranged at the rear side of the discharge port. The sealing plate is slidably connected inside the front side of the sludge composting tank. A moving rod is fixedly connected to the front of the sealing plate. The moving rod is slidably connected inside the front side of the sludge composting tank. A moving groove is formed at the front side of the sludge composting tank corresponding to the moving rod.
[0013] Preferably, the reset component includes a fixing cylinder which is fixedly connected inside the moving rod. A sliding cylinder is slidably connected inside the fixing cylinder. A compression spring is fixedly connected inside the sliding cylinder. A pull rod is fixedly connected inside the sliding cylinder. The pull rod is slidably connected inside the front side of the fixing cylinder. A dial is fixedly connected to the front of the pull rod.
[0014] Preferably, the clamping component includes a clamping block which is fixedly connected to the rear side of the sliding cylinder. The outer circle of the clamping block is sleeved with a first fixed clamping cylinder which is fixedly connected to the front side of the sludge composting tank. A second fixed clamping cylinder is arranged above the first fixed clamping cylinder. The second fixed clamping cylinder is fixedly connected to the front side of the sludge composting tank.
[0015] Compared with the prior art, the utility model provides a tank-type sludge composting device, which has the following beneficial effects:
[0016] 1. The trough type sludge composting device has a cleaning mechanism, so that the staff only needs to connect the slide plate to the top of the sludge composting trough through the empty slot and then pull the handle forward to complete the cleaning of the inner wall of the sludge composting trough, so that the sludge will not remain on the inner wall of the sludge composting trough, which is convenient for the staff to clean the inner wall of the sludge composting trough. The baffle is arranged on the inner side of the hanging bar, which increases the structural strength of the hanging bar and also blocks the sludge cleaned by the hanging bar moving forward, so that it will not spread backward over the hanging bar, so that the staff can complete the cleaning of the inner wall of the sludge composting trough by moving the hanging bar forward once, without repeated operations, thereby improving the work efficiency when cleaning the inner wall of the sludge composting trough.
[0017] 2. The trough type sludge composting device has a sealing mechanism, and when the card block is connected to the first fixed card cylinder, the sealing plate is arranged at the bottom of the front side of the sludge composting trough to seal the discharge port, so that the sludge composting trough will not cause leakage of sludge raw materials when in use. At the same time, after the sealing plate is moved upward to connect the card block to the second fixed card cylinder, the sealing plate is fixed to the top position of the front side of the sludge composting trough, and the seal of the discharge port is released, so that the sludge and sewage cleaned by the hanging bar moving forward can be discharged through the discharge port, which is convenient for the staff to clean the residual impurities scraped by the hanging bar, thereby increasing the convenience of the staff when cleaning the sludge composting trough. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:
[0019] Figure 1 It is a front schematic diagram of the utility model;
[0020] Figure 2 It is a schematic diagram of the partial structure of the cleaning mechanism;
[0021] Figure 3 It is a cross-sectional view of the cleaning mechanism part;
[0022] Figure 4 It is a partial structural schematic diagram of the utility model;
[0023] Figure 5 It is a partial structural sectional view of the utility model;
[0024] Figure 6 It is a partial structural cross-sectional view of the sealing mechanism.
[0025] In the figure: 1. Cleaning mechanism; 11. Cleaning component; 1101. Convex edge; 1102. Slide plate; 1103. Hanging bar; 1104. Baffle; 12. Limiting component; 1201. Limiting convex plate; 1202. Reinforcing rod; 1203. Empty slot; 13. Moving component; 1301. Fixed frame; 1302. Chute; 1303. Grip; 2. Sealing mechanism; 21. Sealing component; 2101. Discharge port; 2102. Sealing plate; 2103. Moving rod; 2104. Moving slot; 22. Reset component; 2201. Fixed cylinder; 2202. Slide cylinder; 2203. Compression spring; 2204. Pull rod; 2205. Paddle; 23. Positioning component; 2301. Block; 2302. First fixed clamping cylinder; 2303. Second fixed clamping cylinder; 3. Sludge composting tank; 4. Base. Specific implementation mode
[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0027] In the present invention, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation" and the like shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] The present invention provides a technical solution: Embodiment 1
[0029] Combined with Figures 1 to 5 , a tank-type sludge composting device includes a sludge composting tank 3, a base 4 is fixedly connected to the bottom of the sludge composting tank 3, a cleaning mechanism 1 is arranged in the sludge composting tank 3, and a sealing mechanism 2 is arranged on the front side of the sludge composting tank 3.
[0030] The cleaning mechanism 1 includes a cleaning component 11, a limiting component 12 and a moving component 13. The cleaning component 11 is arranged in the sludge composting tank 3, the limiting component 12 is arranged on the top of the cleaning component 11, and the moving component 13 is arranged on the top of the cleaning component 11.
[0031] The cleaning component 11 includes a convex edge 1101, which is fixedly connected to the top of the sludge composting tank 3, a slide plate 1102 is slidably connected to the inner side of the convex edge 1101, and the bottom of the slide plate 1102 fits with the top of the sludge composting tank 3, a hanging bar 1103 is fixedly connected to the bottom of the slide plate 1102, and the outer side of the hanging bar 1103 fits with the inner side of the sludge composting tank 3, and a baffle 1104 is fixedly connected to the inner side of the hanging bar 1103, and the baffle 1104 is fixedly connected to the bottom of the slide plate 1102. The limiting component 12 includes a limiting convex plate 1201, which is set on the top of the slide plate 1102, and the limiting convex plate 120 1 is fixedly connected to the inner side of the convex edge 1101, the bottom of the limiting convex plate 1201 is in contact with the top of the slide plate 1102, the inner side of the limiting convex plate 1201 is fixedly connected with a reinforcing rod 1202, and a slot 1203 is provided at the rear side of the limiting convex plate 1201 corresponding to the position of the slide plate 1102. The moving component 13 includes a fixing frame 1301, the fixing frame 1301 is fixedly connected to the top of the slide plate 1102, the fixing frame 1301 is slidably connected in the limiting convex plate 1201, a sliding slot 1302 is provided in the limiting convex plate 1201 corresponding to the position of the fixing frame 1301, and a handle 1303 is fixedly connected to the inner side of the fixing frame 1301.
[0032] Furthermore, the staff only needs to connect the slide plate 1102 to the top of the sludge composting tank 3 through the empty groove 1203 and then pull the handle 1303 forward to complete the cleaning of the inner wall of the sludge composting tank 3, so that the sludge will not remain on the inner wall of the sludge composting tank 3, which is convenient for the staff to clean the inner wall of the sludge composting tank 3. The baffle 1104 is arranged on the inner side of the hanging bar 1103, which increases the structural strength of the hanging bar 1103 and also blocks the sludge cleaned by the hanging bar 1103 when it moves forward, so that it will not spread backward over the hanging bar 1103, so that the staff can move the hanging bar 1103 forward once to complete the cleaning of the inner wall of the sludge composting tank 3 without repeated operations, thereby improving the work efficiency when cleaning the inner wall of the sludge composting tank 3. Example 2
[0033] See also Figure 1 and Figures 4 to 6 On the basis of the first embodiment, it is further obtained that the sealing mechanism 2 includes a sealing component 21, a reset component 22 and a locking component 23, the sealing component 21 is arranged in the front side of the sludge composting tank 3, the reset component 22 is arranged in the front side of the sealing component 21, and the locking component 23 is arranged at the rear side of the reset component 22.
[0034] The sealing assembly 21 includes a discharge port 2101, the discharge port 2101 is fixedly connected to the bottom of the front side of the sludge composting tank 3, a sealing plate 2102 is arranged at the rear side of the discharge port 2101, the sealing plate 2102 is slidably connected to the inside of the front side of the sludge composting tank 3, the sealing plate 2102 is fixedly connected with a moving rod 2103 forward, the moving rod 2103 is slidably connected to the inside of the front side of the sludge composting tank 3, a moving groove 2104 is formed in the front side of the sludge composting tank 3 corresponding to the moving rod 2103, the reset assembly 22 includes a fixed cylinder 2201, the fixed cylinder 2201 is fixedly connected to the inside of the moving rod 2103, a sliding cylinder 2202 is slidably connected to the inside of the fixed cylinder 2201, a compression spring 2203 is fixedly connected to the inside of the sliding cylinder 2202, a pull rod 2204 is fixedly connected to the inside of the sliding cylinder 2202, the pull rod 2204 is slidably connected to the inside of the front side of the fixed cylinder 2201, a dial 2205 is fixedly connected to the front side of the pull rod 2204, the clamping component 23 includes a clamping block 2301, the clamping block 2301 is fixedly connected to the rear side of the sliding cylinder 2202, the outer ring of the clamping block 2301 is sleeved with a first fixed clamping cylinder 2302, the first fixed clamping cylinder 2302 is fixedly connected to the front side of the sludge composting tank 3, a second fixed clamping cylinder 2303 is arranged above the first fixed clamping cylinder 2302, and the second fixed clamping cylinder 2303 is fixedly connected to the front side of the sludge composting tank 3.
[0035] Furthermore: when the clamping block 2301 is clamped in the first fixed clamping cylinder 2302, the sealing plate 2102 is arranged at the inner bottom of the front side of the sludge composting tank 3 to seal the discharge port 2101, so that the sludge composting tank 3 will not cause leakage of sludge raw materials during use. At the same time, after moving the sealing plate 2102 upward to make the clamping block 2301 clamped in the second fixed clamping cylinder 2303, the sealing plate 2102 is fixed to the position of the inner top of the front side of the sludge composting tank 3 to release the seal of the discharge port 2101, so that the sludge sewage cleaned by the hanging strip 1103 moving forward can be discharged through the discharge port 2101, which is convenient for the staff to clean the residual impurities scraped by the hanging strip 1103, and increases the convenience of the staff when cleaning the inside of the sludge composting tank 3.
[0036] During the actual operation process, when this device is in use and it is necessary to clean the inside of the sludge composting tank 3, the staff first holds the grip 1303 and moves the hanging strip 1103 to the position at the rear side of the top of the limit convex plate 1201 to align it with the empty slot 1203. Then, the staff moves the hanging strip 1103 downward, so that the slide plate 1102 moves downward through the empty slot 1203 to the lower side of the limit convex plate 1201, making the bottom of the slide plate 1102 fit with the top of the sludge composting tank 3. After that, the staff pulls the paddle 2205 forward. The forward movement of the paddle 2205 drives the clamping block 2301 to retract forward into the fixed cylinder 2201 to release the connection with the first fixed clamping cylinder 2302. Then, the staff holds the moving rod 2103 and applies force upward. The upward movement of the moving rod 2103 drives the sealing plate 2102 to move upward to the inner top of the sludge composting tank 3. At this time, the clamping block 2301 aligns with the second fixed clamping cylinder 2303. Then, the staff releases the limit on the paddle 2205. At this time, the sliding cylinder 2202 drives the clamping block 2301 to move backward under the action of the compression spring 2203 and is clamped in the second fixed clamping cylinder 2303. At this time, the positioning of the sealing plate 2102 is completed. Then, the staff pulls a water pipe to rinse the inner wall of the sludge composting tank 3 to soften the remaining sludge on the inner wall of the sludge composting tank 3. Finally, the staff holds the grip 1303 and pulls it forward. The forward movement of the grip 1303 drives the hanging strip 1103 to move forward. The forward movement of the hanging strip 1103 cleans the inner wall of the sludge composting tank 3, causing the sludge and sewage on the inner wall of the sludge composting tank 3 to stack and flow downward until the hanging strip 1103 moves forward to the most front side. At this time, the remaining sludge and sewage in the sludge composting tank 3 can be discharged through the discharge port 2101. At this time, the cleaning of the inner wall of the sludge composting tank 3 is completed. Then, the staff only needs to move the hanging strip 1103 backward to align it with the empty slot 1203, and finally move the hanging strip 1103 upward to complete the disassembly of the hanging strip 1103, thus completing the cleaning of the inner wall of the sludge composting tank 3.
[0037] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.
Claims
1. A trough-type sludge composting device, comprising a sludge composting trough (3), characterized in that: A base (4) is fixedly connected to the bottom of the sludge composting tank (3). A cleaning mechanism (1) is arranged inside the sludge composting tank (3), and a sealing mechanism (2) is arranged on the front side of the sludge composting tank (3). The cleaning mechanism (1) includes a cleaning component (11), a limiting component (12), and a moving component (13). The cleaning component (11) is arranged inside the sludge composting tank (3), the limiting component (12) is arranged on the top of the cleaning component (11), and the moving component (13) is arranged on the top of the cleaning component (11). The sealing mechanism (2) includes a sealing component (21), a reset component (22), and a clamping component (23). The sealing component (21) is arranged inside the front side of the sludge composting tank (3), the reset component (22) is arranged inside the front side of the sealing component (21), and the clamping component (23) is arranged on the rear side of the reset component (22).
2. The trough-type sludge composting device according to claim 1, wherein: The cleaning component (11) includes a flange (1101). The flange (1101) is fixedly connected to the top of the sludge composting tank (3). A sliding plate (1102) is slidably connected inside the flange (1101). The bottom of the sliding plate (1102) is in contact with the top of the sludge composting tank (3). A hanging strip (1103) is fixedly connected to the bottom of the sliding plate (1102). The outer side of the hanging strip (1103) is in contact with the inner side of the sludge composting tank (3). A baffle (1104) is fixedly connected to the inner side of the hanging strip (1103). The baffle (1104) is fixedly connected to the bottom of the sliding plate (1102).
3. The trough-type sludge composting device according to claim 1, characterized in that: The limiting component (12) includes a limiting convex plate (1201). The limiting convex plate (1201) is arranged on the top of the sliding plate (1102). The limiting convex plate (1201) is fixedly connected to the inner side of the flange (1101). The bottom of the limiting convex plate (1201) is in contact with the top of the sliding plate (1102). A reinforcing rod (1202) is fixedly connected to the inner side of the limiting convex plate (1201). An empty groove (1203) is formed at the rear side of the limiting convex plate (1201) corresponding to the position of the sliding plate (1102).
4. A trough-type sludge composting device according to claim 1, characterized in that: The moving component (13) includes a fixed frame (1301). The fixed frame (1301) is fixedly connected to the top of the sliding plate (1102). The fixed frame (1301) is slidably connected inside the limiting convex plate (1201). A sliding groove (1302) is formed at the position corresponding to the fixed frame (1301) inside the limiting convex plate (1201). A handle (1303) is fixedly connected to the inner side of the fixed frame (1301).
5. A trough-type sludge composting device according to claim 1, characterized in that: The sealing assembly (21) includes a discharge port (2101) fixedly connected to the bottom of the front side of the sludge composting tank (3). A sealing plate (2102) is arranged at the rear side of the discharge port (2101). The sealing plate (2102) is slidably connected to the inside of the front side of the sludge composting tank (3). A moving rod (2103) is fixedly connected to the front of the sealing plate (2102). The moving rod (2103) is slidably connected to the inside of the front side of the sludge composting tank (3). A moving groove (2104) is formed in the front side of the sludge composting tank (3) corresponding to the moving rod (2103).
6. The trough-type sludge composting device according to claim 1, characterized in that: The resetting assembly (22) includes a fixed cylinder (2201) fixedly connected to the inside of the moving rod (2103). A sliding cylinder (2202) is slidably connected to the inside of the fixed cylinder (2201). A compression spring (2203) is fixedly connected to the inside of the sliding cylinder (2202). A pull rod (2204) is fixedly connected to the inside of the sliding cylinder (2202). The pull rod (2204) is slidably connected to the inside of the front side of the fixed cylinder (2201). A dial (2205) is fixedly connected to the front side of the pull rod (2204).
7. The slot-type sludge composting device according to claim 1, characterized in that: The positioning assembly (23) includes a latch (2301) fixedly connected to the rear side of the sliding cylinder (2202). The outer ring of the latch (2301) is sleeved with a first fixed clamping cylinder (2302) fixedly connected to the front side of the sludge composting tank (3). A second fixed clamping cylinder (2303) is arranged above the first fixed clamping cylinder (2302) and fixedly connected to the front side of the sludge composting tank (3).