Suit cuff buttonhole machine
By designing a suit cuff buttonhole machine, using clamping components and moving components to achieve automatic processing of multiple buttonholes, the problems of poor consistency and low efficiency in the traditional suit clamping process are solved, and production efficiency and aesthetics are improved.
Patent Information
- Application Number
- CN202422121300.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The traditional suit buttonhole production process has poor manual operation consistency, which affects the aesthetics of the suit. The existing semi-automatic equipment can only process a single buttonhole in a single time, requiring experienced operators.
A suit cuff buttonhole machine is designed, using clamping components, moving components and needle rod systems to realize the automated processing of multiple buttonholes. Customize the buttonhole distance through the control module, and accurately control the needle position with the X-axis and Y-axis moving components.
Automatic processing of multiple buttonholes is achieved, production efficiency is improved, the overall aesthetics of the suit is ensured, and the dependence on operator experience is reduced.
Smart Images
Figure CN223150776U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of suit manufacturing equipment, in particular to a buttonhole machine for suit cuffs. Background Art
[0002] Suits are common clothing in people's work and life. Among them, buttonholes are an essential part of suits and are usually used in conjunction with buttons. The traditional buttonhole making process is: cutting at the position where the buttonhole needs to be set and manually hemming to form the buttonhole. However, the defect of this process is that the product consistency of manual operation is poor, and the locked buttonholes are not neat, affecting the overall aesthetics of the suit.
[0003] With the development of production technology, some semi-automatic buttonhole machines have gradually emerged in production workshops with a large volume of buttonhole processing. They are equipped with a swinging mechanism on the clothing processing surface, which can achieve a small range of left and right swinging of the needle head. Subsequently, by manually pushing the processed clothing, the corresponding buttonhole operation can be realized. However, this processing technology can only achieve a single buttonhole at a time and requires experienced processing personnel to operate proficiently. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a buttonhole machine for suit cuffs, which can realize the automation of buttonhole operation, can achieve three, four or more buttonhole operations at a time, and can customize the distance between multiple buttonholes, effectively improving the production efficiency and ensuring the overall aesthetics of the suit.
[0005] To achieve the above purpose, the utility model provides a buttonhole machine for suit cuffs, including a processing seat. A fixed frame is arranged above the processing seat. A processing platform is arranged on the upper surface of the processing seat. A clamping assembly is arranged at the top of the processing platform. One side of the clamping assembly is connected to a moving assembly. The moving assembly is placed at the bottom of the fixed frame. A needle bar is fixedly connected to the bottom end of the fixed frame. A presser foot is arranged on the inner side wall of the fixed frame.
[0006] Preferably, the clamping assembly includes a fixed clamp, and the upper clamping surface and the lower clamping surface of the fixed clamp are parallel to the processing platform.
[0007] Preferably, anti-slip patterns are arranged on the inner sides of the upper clamping surface and the lower clamping surface of the fixed clamp, and the number of the fixed clamps is two.
[0008] Preferably, the moving assembly includes a moving frame. The clamping assembly is connected to the moving frame. A moving seat is fixedly connected to the bottom end of the moving frame. An X-axis moving assembly is arranged at the bottom of the moving seat. The X-axis moving assembly includes a first rotating gear, and a first rack is arranged at the bottom of the first rotating gear and is matched with it.
[0009] Preferably, a linear grating is fixedly provided on the first rack, and a grating reader is arranged at a position corresponding to the linear grating at the bottom of the moving base.
[0010] Preferably, the first rack is fixedly arranged on the top of the moving plate, and a Y-axis moving component is arranged at the bottom of the moving plate. The Y-axis moving component includes a second rotating gear, and a second rack which is matched with the bottom of the second rotating gear is arranged.
[0011] Preferably, a slider is fixedly arranged at the bottom of the moving plate, a sliding groove which is matched with the slider is arranged at the bottom of the slider, the sliding groove and the second rack are symmetrically arranged, and the sliding groove and the second rack are both fixedly arranged on the processing base.
[0012] Preferably, a needle head is fixedly arranged at the tip of the needle bar, the bottom surface of the presser foot is parallel to the surface of the processing platform, the middle part of the presser foot is hollowed out, and the needle head is located above the presser foot.
[0013] Preferably, a control module is fixedly arranged on the upper surface of the processing base. The control module includes a touch control screen, and a PLC control unit is arranged inside the touch control screen.
[0014] Preferably, a first motor is arranged inside the first rotating gear, a second motor is arranged inside the second rotating gear, and the first motor and the second motor are both electrically connected to the PLC control unit.
[0015] Therefore, by adopting the above-mentioned buttonhole machine for the cuffs of a Western-style clothes, the present utility model can realize the automation of buttonhole operations, can realize three, four or more buttonhole operations at one time, and can customize the distance between multiple buttonholes, effectively improving the production efficiency and ensuring the overall aesthetics of the Western-style clothes.
[0016] The technical solution of the present utility model will be further described in detail below through the drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic structural diagram of an embodiment of a buttonhole machine for the cuffs of a Western-style clothes according to the present utility model;
[0018] Figure 2 is Figure 1 an enlarged schematic diagram in
[0019] Figure 3 is a schematic structural diagram of a moving component of an embodiment of a buttonhole machine for the cuffs of a Western-style clothes according to the present utility model.
[0020] REFERENCE SIGNS
[0021] 1. Processing base; 2. Fixing frame; 3. Processing platform; 4. Control module; 5. Needle bar; 6. Presser foot; 7. Fixed clamp; 8. Rotating shaft; 9. Moving frame; 10. Moving seat; 11. Rotating motor; 12. First rack; 13. Moving plate; 14. Second rack; 15. Chute; 16. Linear grating. Detailed implementation manners
[0022] The technical solution of the present utility model will be further described below with reference to the accompanying drawings and embodiments.
[0023] Unless otherwise defined, the technical terms or scientific terms used in the present utility model should have the ordinary meanings understood by those with ordinary skills in the field to which the present utility model belongs. The "first", "second" and similar terms used in the present utility model do not indicate any order, quantity or importance, but are only used to distinguish different components. The terms such as "including" or "comprising" mean that the elements or objects appearing before this word cover the elements or objects listed after this word and their equivalents, without excluding other elements or objects. The terms such as "connected" or "coupled" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. The terms such as "upper", "lower", "left" and "right" are only used to represent relative positional relationships, and when the absolute position of the object to be described changes, the relative positional relationship may also change accordingly.
[0024] Embodiment 1
[0025] As Figures 1-3 shown, the present utility model provides a buttonhole machine for the cuffs of a suit, which includes a processing base 1. A fixing frame 2 is provided above the processing base 1. A processing platform 3 is provided on the upper surface of the processing base 1. A clamping assembly is provided on the top of the processing platform 3. The clamping assembly includes a fixed clamp 7. The upper clamping surface and the lower clamping surface of the fixed clamp 7 are parallel to the processing platform 3, which is convenient for clamping the cuffs of the suit. Anti-slip patterns are provided on the inner sides of the upper clamping surface and the lower clamping surface of the fixed clamp 7, and the number of the fixed clamps 7 is two. The stable clamping of the cuffs of the suit can be realized through the anti-slip patterns. When the fixed clamp 7 drives the cuffs of the suit to move for buttonhole making subsequently, the overall position of the cuffs of the suit can be prevented from shifting, thereby affecting the beauty of the buttonholes on the cuffs and reducing the defective rate of buttonhole processing.
[0026] The bottom end of the fixing bracket 2 is fixedly connected to the needle bar 5. The tip of the needle bar 5 is fixedly provided with a needle head. At the position corresponding to the needle head on the surface of the processing platform 3, there is a sewing opening, thereby realizing the stitching of the buttonhole. Since the buttonholes at the cuffs of the suit are not cut open in a specific style, the buttonholes at the cuffs of the suit can be formed at one time by this device. On the inner side wall of the fixing bracket 2, there is a presser foot 6. The bottom surface of the presser foot 6 is parallel to the surface of the processing platform 3. Through the presser foot 6, the part where the needle head sews can be flattened to facilitate sewing. The middle part of the presser foot 6 is hollowed out. The needle head moves up and down at the hollowed-out part driven by the needle bar 5. When sewing is not carried out, the needle head is located above the presser foot 6. The upper ends of the presser foot 6 are connected as a whole. Inside the fixing bracket 2, there is a lifting air cylinder. The up and down movement of the presser foot 6 is realized through the lifting air cylinder, which is not specifically shown in the figure.
[0027] One side of the clamping assembly is connected to the moving assembly. The moving assembly is placed at the bottom of the fixing bracket 2. The moving assembly includes a moving frame 9. The clamping assembly is connected to the moving frame 9. The upper clamping plate of the fixed clamp 7 is connected to the main body of the fixed clamp 7 through a rotating shaft 8. On the other side of the rotating shaft 8, there is a rotating motor 11 that cooperates with it. The rotating motor 11 is fixedly arranged on the moving frame 9. By the forward and reverse rotation of the rotating motor 11, the opening or closing of the fixed clamp 7 can be realized. The corresponding actions of the rotating motor 11 are all controlled by the PLC control unit.
[0028] The bottom end of the moving frame 9 is fixedly connected to a moving seat 10. At the bottom of the moving seat 10, there is an X-axis moving component. The X-axis moving component includes a first rotating gear. At the bottom of the first rotating gear, there is a first rack 12 that cooperates with it. Through the cooperation of the first rotating gear and the first rack 12, the moving seat 10 can move in the X-axis direction.
[0029] A linear grating 16 is fixedly arranged on the first rack 12. At the position corresponding to the linear grating 16 at the bottom of the moving seat 10, there is a grating reading head. By combining the grating reading head and the linear grating 16, the moving distance of the first rotating gear on the first rack 12 can be accurately controlled.
[0030] The first rack 12 is fixedly arranged on the top of a moving plate 13. At the bottom of the moving plate 13, there is a Y-axis moving component. The Y-axis moving component includes a second rotating gear. At the bottom of the second rotating gear, there is a second rack 14 that cooperates with it. A linear grating 16 is fixedly arranged on the second rack 14. At the corresponding position at the bottom of the moving plate 13, there is a grating reading head. A slider is fixedly arranged at the bottom of the moving plate 13. At the bottom of the slider, there is a chute 15 that cooperates with it. The chute 15 and the second rack 14 are symmetrically arranged. The chute 15 and the second rack 14 are both fixedly arranged on the processing seat 1. By using the cooperation of the chute 15 and the slider, and the second rotating gear and the second rack 14, the moving plate 13 can move in the Y-axis direction, and further the moving seat 10 can move in the Y-axis direction.
[0031] On the upper surface of the processing base 1, a control module 4 is fixedly installed. The control module 4 includes a touch control screen. Through the touch control screen, corresponding parameters can be modified to change the distance between buttonholes. Inside the touch control screen, there is a PLC control unit. Inside the first rotating gear, there is a first motor, and inside the second rotating gear, there is a second motor. Both the first motor and the second motor are electrically connected to the PLC control unit. At the same time, the grating reader head is electrically connected to the PLC control unit. Thus, this device can achieve precise buttonholes.
[0032] When this device is in use, first, corresponding debugging is carried out through the control module 4, or it is adjusted to a certain fixed mode. Subsequently, the cuff of the suit that needs buttonholes is placed on the processing platform 3, and the processing position is aligned with the needle head. After starting the device, the fixing clamp 7 closes. Subsequently, the needle bar 5 drives the needle head to move up and down for sewing. At the same time, the second motor rotates forward to drive the moving plate 13 to move forward. After moving to a fixed position, the second motor stops. The first motor rotates forward to drive the moving seat 10 to move slightly to the left. Subsequently, the first motor stops. The second motor rotates in reverse to drive the moving plate 13 to move backward. The second motor stops. At this time, the first motor rotates in reverse to drive the moving seat 10 to move slightly to the right. When the first motor and the second motor operate to drive the moving plate 13 and the moving seat 10 to move correspondingly, the fixing clamp 7 also drives the cuff of the suit to move correspondingly in real time.
[0033] Thus, the needle head can sew into a rectangle, that is, a cuff buttonhole is completed. When making a single cuff buttonhole, the presser foot 6 always presses on the cuff to ensure the quality of the buttonhole, and the needle head also always moves inside the presser foot 6.
[0034] Subsequently, the presser foot 6 rises. The first motor rotates in reverse to drive the moving seat 10 to move to the right by a fixed distance. This fixed distance is the distance between multiple buttonholes and can be adjusted through the control module 4. After the cuff moves to the corresponding position, the presser foot 6 descends to fix the cuff. Subsequently, the above-mentioned cuff buttonhole process is repeated to perform subsequent buttonholes. Finally, multiple buttonhole operations can be achieved at one time.
[0035] It should be noted that the content not elaborated in detail in this utility model is prior art and is well-known to those skilled in the art.
[0036] Therefore, by adopting the above-mentioned suit cuff buttonholing machine, this utility model can realize the automation of buttonhole operations, can achieve three, four or multiple buttonhole operations at one time, and can customize the distance between multiple buttonholes, effectively improving the production efficiency and ensuring the overall aesthetics of the suit.
[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions of the present invention or make equivalent replacements, and these modifications or equivalent replacements cannot make the modified technical solutions deviate from the spirit and scope of the technical solutions of the present invention.
Claims
1. A buttonhole machine for the cuffs of a Western-style suit, characterized in that: It includes a processing base, above which there is a fixing frame. On the upper surface of the processing base, there is a processing platform. At the top of the processing platform, there is a clamping assembly. One side of the clamping assembly is connected to a moving assembly. The moving assembly is placed at the bottom of the fixing frame. The bottom end of the fixing frame is fixedly connected to a needle rod, and a presser foot is provided on the inner side wall of the fixing frame.
2. The buttonhole machine for the cuffs of a Western-style clothes according to claim 1, characterized in that: The clamping assembly includes a fixed clamp, and the upper clamping surface and the lower clamping surface of the fixed clamp are parallel to the processing platform.
3. A suit cuff buttonhole machine according to claim 2, characterized in that: Anti-slip lines are provided on the inner sides of the upper clamping surface and the lower clamping surface of the fixed clamp, and the number of the fixed clamps is two.
4. A suit cuff buttonhole machine according to claim 3, characterized in that: The moving assembly includes a moving frame. The clamping assembly is connected to the moving frame. The bottom end of the moving frame is fixedly connected to a moving seat. An X-axis moving component is provided at the bottom of the moving seat. The X-axis moving component includes a first rotating gear, and a first rack that cooperates with the bottom of the first rotating gear is provided.
5. A buttonhole machine for the cuffs of a Western-style clothes according to claim 4, characterized in that: A linear grating is fixedly provided on the first rack, and a grating reader head is arranged at a position corresponding to the linear grating at the bottom of the moving seat.
6. The buttonhole machine for the cuffs of a Western-style clothes according to claim 5, characterized in that: The first rack is fixedly arranged on the top of a moving plate. A Y-axis moving component is provided at the bottom of the moving plate. The Y-axis moving component includes a second rotating gear, and a second rack that cooperates with the bottom of the second rotating gear is provided.
7. The buttonhole machine for the cuffs of a Western-style clothes according to claim 6, characterized in that: A slider is fixedly provided at the bottom of the moving plate. A chute that cooperates with the slider is provided at the bottom of the slider. The chute and the second rack are symmetrically arranged, and both the chute and the second rack are fixedly arranged on the processing base.
8. A buttonhole machine for the cuffs of a Western-style clothes according to claim 1, characterized in that: The tip of the needle rod is fixedly provided with a needle head. The bottom surface of the presser foot is parallel to the surface of the processing platform. The middle part of the presser foot is hollowed out, and the needle head is located above the presser foot.
9. The buttonhole machine for the cuffs of a Western-style clothes according to claim 7, wherein: A control module is fixedly provided on the upper surface of the processing base. The control module includes a touch control screen, and a PLC control unit is provided inside the touch control screen.
10. A buttonhole machine for the cuffs of a Western-style clothes according to claim 9, characterized in that: A first motor is provided inside the first rotating gear, and a second motor is provided inside the second rotating gear. Both the first motor and the second motor are electrically connected to the PLC control unit.