Adjustable take-up tension structure
The problem of disassembly and individually adjusting tension structures in the prior art is solved through the series-type thread-pulling tension adjustment assembly, which realizes the simultaneous adjustment of embroidery thread tension and reduces wear of steel wire guides, and improves the production efficiency of embroidery and the quality of embroidery products.
Patent Information
- Application Number
- CN202421964255.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-14
AI Technical Summary
The existing thread-pulling tension structure needs to be disassembled and adjusted separately when adjusting, which is inconvenient to use, and the wire guide is prone to wear, affecting the efficiency and quality of the embroidery.
The series-type thread-pull tension adjustment component is adopted, including a guide shaft, a guide porcelain sleeve and a thread-pull spring frame. Through the guide porcelain sleeve, the series-type thread-pull tension adjustment component simultaneously adjusts the embroidered thread tension to reduce friction and improves convenience.
The tension of the embroidery thread is adjusted simultaneously, reducing wire wear and improving the production efficiency of embroidery and the quality of embroidery.
Smart Images

Figure CN223150797U_ABST
Abstract
Description
Technical Field
[0001] The utility model specifically relates to an adjustable thread take-up tension structure, belonging to the technical field of embroidery. Background Art
[0002] The thread take-up tension structure is a crucial part in an embroidery machine, which directly affects the quality and stability of embroidery. Its main function is to supply and recycle an appropriate amount of top thread through a specific movement mode during the embroidery process, and to tighten the knot formed by the intersection of the top thread and the bottom thread in the center of the sewing material, ensuring that each embroidery thread is subjected to uniform tension during the embroidery process, thereby improving the overall quality and consistency of the embroidered product.
[0003] The existing thread take-up tension structures are usually set in multiple groups to ensure that each embroidery thread is subjected to uniform and stable tension during the embroidery process. When adjusting the tension of different groups of thread take-up tension structures, it is necessary to remove the thread take-up tension structure for individual adjustment, which is inconvenient to use and affects the efficiency of embroidery production. In addition, the existing tension structure usually uses steel wires for guiding during the thread take-up process, and the friction between the embroidery thread and the steel wire is likely to cause damage to the steel wire, affecting the thread take-up effect, and there are certain drawbacks in the use process.
[0004] In view of this, the present utility model is specifically proposed. Content of the Utility Model
[0005] The purpose of the present utility model is to provide an adjustable thread take-up tension structure to solve the above problems, which has the advantages of being able to simultaneously adjust the tension of the embroidery thread wound around multiple front covers, without the need for disassembly for individual adjustment, effectively improving the convenience of use, and at the same time being able to solve the problem that the traditional use of steel wires for guiding is prone to wear.
[0006] The present utility model realizes the above purpose through the following technical solutions. An adjustable thread take-up tension structure includes a main cover, front covers, and side covers. The side covers are fixed on both side walls of the main cover. The front covers are linearly and evenly distributed on the main cover. The front covers are provided with the embedded installation grooves and the circular installation holes. The guiding frames are fixedly installed in the embedded installation grooves. The guiding shafts are inserted into the guiding frames. The number of the guiding shafts is two. The two guiding shafts are located on both sides of the guiding frame, and guiding porcelain sleeves are rotatably sleeved on both of the two guiding shafts. The series-connected thread take-up tension adjusting assembly is rotatably inserted into the circular installation holes. The series-connected thread take-up tension adjusting assembly is used for adjusting the tension of the embroidery thread, and both ends of the series-connected thread take-up tension adjusting assembly are rotatably inserted into the side covers.
[0007] Further, in order to position the thread take-up spring holder through the engagement connection between the limit chuck and the teeth, the series-type thread take-up tension adjustment assembly includes the thread take-up spring holder. The thread take-up spring holder is rotatably inserted into the circular mounting hole. One end of the thread take-up spring holder is provided with the teeth, and the thread take-up spring holder is engaged with the limit chuck fixedly installed on the front cover through the teeth.
[0008] Further, in order to tighten the thread take-up coil spring by controlling the rotation of the thread take-up spring holder, the thread take-up coil spring is sleeved on the thread take-up spring holder. One end of the thread take-up coil spring is inserted into the limit card slot opened on the thread take-up spring holder, and the other end of the thread take-up coil spring corresponds to the thread passing slot hole opened on the front cover.
[0009] Further, in order to guide the embroidery thread passing in and out of the thread take-up coil spring through the guiding porcelain sleeve, the thread take-up coil spring is used to hook the embroidery thread, and the embroidery thread passes through the thread take-up coil spring and is respectively in close contact with the guiding porcelain sleeves on both sides.
[0010] Further, in order to rotate the thread take-up spring holder by controlling the rotation of the hexagonal adjustment shaft, a hexagonal through hole is opened on the thread take-up spring holder, and the hexagonal adjustment shaft is inserted into the hexagonal through hole. Both ends of the hexagonal adjustment shaft are rotatably inserted into the side cover.
[0011] Further, in order to rotate the hexagonal adjustment shaft through the circular rotating head, a circular rotating head is fixedly installed at one end of the hexagonal adjustment shaft. A plum blossom card slot is opened on the circular rotating head, and the circular rotating head is rotatably inserted into the side cover.
[0012] Further, in order to fixedly install the front cover on the main cover, the upper connection chuck and the lower connection chuck are fixedly installed at both ends of the inner wall of the front cover. The upper connection chuck and the lower connection chuck are clamped in the upper connection card slot and the lower connection slot opened on the main cover.
[0013] Further, in order to improve the stability of the front cover during use through the positioning chuck, the positioning chuck is also installed on the inner wall of the front cover. The positioning chuck is clamped in the middle connection card slot opened on the main cover.
[0014] The technical effects and advantages of the present utility model: Through the series-type thread take-up tension adjustment assembly, the tension of the embroidery thread wound around multiple front covers can be adjusted simultaneously without disassembly for separate adjustment, effectively improving the convenience of use and having higher production efficiency;
[0015] By rotating the guiding porcelain sleeve on the guiding shaft, the embroidery thread during the wire routing process can be guided, reducing the friction damping of the wire routing, solving the problem that the traditional wire guiding using steel wires is prone to wear, and having stronger practicability. Brief Description of the Drawings
[0016] Figure 1 It is a schematic diagram of the overall structure of the present utility model;
[0017] Figure 2 It is a schematic diagram of the installation structure of the hexagonal adjustment shaft and the circular rotating head of the present utility model;
[0018] Figure 3 It is a schematic diagram of the structure of the main cover plate of the present utility model;
[0019] Figure 4 It is a schematic diagram of the position structure of the thread-picking coil spring and the guiding porcelain sleeve of the present utility model;
[0020] Figure 5 It is a schematic diagram of the exploded structure of the present utility model;
[0021] Figure 6 It is a schematic diagram of the installation structure of the teeth of the present utility model;
[0022] In the figure: 1. Main cover plate; 2. Front cover plate; 3. Side cover plate; 4. Embedded installation groove; 5. Circular installation hole; 6. Guiding frame; 7. Guiding shaft; 8. Guiding porcelain sleeve; 9. Series-connected thread-picking tension adjusting assembly; 901. Thread-picking spring frame; 902. Teeth; 903. Thread-picking coil spring; 904. Hexagonal adjustment shaft; 905. Circular rotating head; 10. Limit chuck; 11. Upper connection chuck; 12. Lower connection chuck; 13. Positioning chuck. Detailed Embodiment
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0024] Please refer to Figures 1-6As shown in the figure, an adjustable thread take-up tension structure includes a main cover plate 1, a front cover plate 2, and a side cover plate 3. The side cover plate 3 is fixed on the side walls at both ends of the main cover plate 1. The front cover plates 2 are linearly and evenly distributed on the main cover plate 1. An embedded installation groove 4 and a circular installation hole 5 are provided on the front cover plate 2. A guide frame 6 is fixedly installed in the embedded installation groove 4. A guide shaft 7 is inserted into the guide frame 6. The number of guide shafts 7 is two. The two guide shafts 7 are located on both sides of the guide frame 6. And guide porcelain sleeves 8 are rotatably sleeved on both of the two guide shafts 7, so as to enable the guide porcelain sleeves 8 to rotate on the guide shafts 7, thereby guiding the embroidery thread in and out, reducing the friction resistance of the thread running, and solving the problem that the traditional wire guide is easy to wear. A series-connected thread take-up tension adjustment component 9 is rotatably inserted into the circular installation hole 5. The series-connected thread take-up tension adjustment component 9 is used to adjust the tension of the embroidery thread. And both ends of the series-connected thread take-up tension adjustment component 9 are rotatably inserted into the side cover plate 3. In the series-connected thread take-up tension adjustment component 9, the embroidery thread wound in the linearly and evenly distributed front cover plates 2 can be adjusted simultaneously without separately disassembling the front cover plates 2, and the adjustment of the embroidery thread is more convenient and fast.
[0025] The series-connected thread take-up tension adjustment component 9 includes a thread take-up spring frame 901. The thread take-up spring frame 901 is rotatably inserted into the circular installation hole 5. One end of the thread take-up spring frame 901 is provided with teeth 902. The thread take-up spring frame 901 is snap-connected with a limit chuck 10 fixedly installed on the front cover plate 2 through the teeth 902. A thread take-up coil spring 903 is sleeved on the thread take-up spring frame 901. One end of the thread take-up coil spring 903 is inserted into a limit card slot opened on the thread take-up spring frame 901. The other end of the thread take-up coil spring 903 corresponds to a thread passing slot hole opened on the front cover plate 2. The thread take-up coil spring 903 is used to hook the embroidery thread. And after the embroidery thread passes through the thread take-up coil spring 903, it is respectively in close contact with the guide porcelain sleeves 8 on both sides. A hexagonal through hole is opened on the thread take-up spring frame 901. A hexagonal adjustment shaft 904 is inserted into the hexagonal through hole. Both ends of the hexagonal adjustment shaft 904 are rotatably inserted into the side cover plate 3. A circular rotating head 905 is fixedly installed at one end of the hexagonal adjustment shaft 904. A plum blossom card slot is opened on the circular rotating head 905. And the circular rotating head 905 is rotatably inserted into the side cover plate 3. During use, the hexagonal adjustment shaft 904 is inserted into the hexagonal through hole. Use a tool adapted to the plum blossom slot to control the circular rotating head 905, so that the hexagonal adjustment shaft 904 rotates, driving the thread take-up spring frame 901 installed on the front cover plate 2 to rotate simultaneously, driving the thread take-up coil spring 903 to tighten, and adjusting the force of the thread take-up coil spring 903 to hook the embroidery thread. During the use process, the thread take-up coil springs 903 on each front cover plate 2 can be tightened simultaneously without separate disassembly and adjustment, which is more convenient to use. And during adjustment, the engagement position of the teeth 902 and the limit chuck 10 is adjusted. Under the action of the limit chuck 10, the positioning of the thread take-up spring frame 901 is realized.
[0026] At both ends of the inner wall of the front cover plate 2, an upper connection chuck 11 and a lower connection chuck 12 are fixedly installed. The upper connection chuck 11 and the lower connection chuck 12 are clamped in the upper connection slot and the lower connection slot opened on the main cover plate 1, so as to fix the front cover plate 2 on the main cover plate 1. A positioning chuck 13 is also installed on the inner wall of the front cover plate 2. The positioning chuck 13 is clamped in the middle connection slot opened on the main cover plate 1. Under the action of the positioning chuck 13, the front cover plate 2 can be made more stable to avoid shaking during the thread picking process.
[0027] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.
[0028] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. An adjustable thread take-up tension structure, comprising a main cover plate (1), a front cover plate (2) and side cover plates (3), wherein the side cover plates (3) are fixed on both side walls at two ends of the main cover plate (1), and the front cover plates (2) are linearly and evenly distributed on the main cover plate (1), and is characterized in that: An installation groove (4) and a circular mounting hole (5) are formed in the front cover plate (2). A guide frame (6) is fixedly installed in the installation groove (4). A guide shaft (7) is inserted into the guide frame (6). The number of the guide shafts (7) is two. The two guide shafts (7) are located on both sides of the guide frame (6). Guide porcelain sleeves (8) are rotatably sleeved on the two guide shafts (7). A series type thread picking tension adjusting assembly (9) is rotatably inserted into the circular mounting hole (5). The series type thread picking tension adjusting assembly (9) is used for adjusting the tension of the embroidery thread. Both ends of the series type thread picking tension adjusting assembly (9) are rotatably inserted into the side cover plate (3).
2. The adjustable thread take-up tension structure according to claim 1, wherein: The series type thread picking tension adjusting assembly (9) includes a thread picking spring frame (901). The thread picking spring frame (901) is rotatably inserted into the circular mounting hole (5). A tooth (902) is arranged at one end of the thread picking spring frame (901). The thread picking spring frame (901) is snap-fitted with a limit chuck (10) fixedly installed on the front cover plate (2) through the tooth (902).
3. The adjustable thread take-up tension structure according to claim 2, characterized in that: A thread picking coil spring (903) is sleeved on the thread picking spring frame (901). One end of the thread picking coil spring (903) is inserted into a limit card slot formed in the thread picking spring frame (901). The other end of the thread picking coil spring (903) corresponds to a thread passing slot hole formed in the front cover plate (2).
4. The adjustable thread take-up tension structure according to claim 3, wherein: The thread picking coil spring (903) is used for hooking the embroidery thread. The embroidery thread passes through the thread picking coil spring (903) and is respectively in close contact with the guide porcelain sleeves (8) on both sides.
5. The adjustable thread take-up tension structure according to claim 4, wherein: A hexagonal through hole is formed in the thread picking spring frame (901). A hexagonal adjusting shaft (904) is inserted into the hexagonal through hole. Both ends of the hexagonal adjusting shaft (904) are rotatably inserted into the side cover plate (3).
6. The adjustable thread take-up tension structure according to claim 5, characterized in that: A circular rotating head (905) is fixedly installed at one end of the hexagonal adjusting shaft (904). A plum blossom card slot is formed in the circular rotating head (905). The circular rotating head (905) is rotatably inserted into the side cover plate (3).
7. The adjustable thread take-up tension structure according to claim 1, characterized in that: Upper connecting chucks (11) and lower connecting chucks (12) are fixedly installed at both ends of the inner wall of the front cover plate (2). The upper connecting chucks (11) and the lower connecting chucks (12) are clamped in an upper connecting card slot and a lower connecting slot formed in the main cover plate (1).
8. The adjustable thread take-up tension structure according to claim 1, characterized in that: A positioning chuck (13) is further installed on the inner wall of the front cover plate (2). The positioning chuck (13) is clamped in a middle connecting card slot formed in the main cover plate (1).