Rapid drying device for tea leaves

By designing a gas pipe and water-absorbing sponge system in the tea drying device, and recycling and preheating the tea with waste heat, the problem of waste heat waste is solved, the tea drying efficiency is improved and the production cost is reduced.

CN223153951UActive Publication Date: 2025-07-25HUANGSHAN YANLINZHUANG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422007299.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-07-25
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

The existing tea drying equipment wastes energy in the utilization of waste heat, and fails to effectively recycle and use waste heat for preheating, resulting in high production costs.

Method used

A tea quick drying device is designed to absorb the waste heat generated during the drying process into the dehumidification box through the air pump pipe. The water absorbing sponge is absorbed and then discharged to the front area of the conveyor belt to preheat the tea. The water is extruded through the cam intermittently extruded the water absorbing sponge and discharged to the wastewater tank to achieve the regeneration of the water absorbing sponge.

Benefits of technology

It realizes effective recycling of waste heat, reduces energy consumption, improves tea drying efficiency, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223153951U_ABST
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Abstract

The utility model discloses a quick tea drying device, and particularly relates to the technical field of drying equipment, which comprises a conveying belt mounted at the bottom of an inner cavity of a drying box, dehumidification boxes fixedly mounted on two sides of the drying box, exhaust pipes fixedly communicated between the front side of the drying box and the dehumidification boxes, and exhaust pipes fixedly communicated between the rear side of the drying box and the dehumidification boxes. A plurality of first net plates are fixedly installed in an inner cavity of the dehumidification box, a sliding rod is installed between the first net plates in a penetrating and sliding mode at the same time, second net plates are fixedly installed on the side, close to the first net plates, of the peripheral wall of the sliding rod, and water absorption sponges are fixedly installed between the second net plates and the corresponding first net plates; waste heat generated during tea drying is sucked into the dehumidification box through the exhaust pipe, moisture in the waste heat is absorbed by the multiple water absorption sponges, and therefore the dried waste heat is exhausted to the front side conveying area of the conveying belt through the exhaust pipe so as to preheat the tea to be dried.
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Description

Technical Field

[0001] The utility model relates to the technical field of drying equipment, in particular to a tea rapid drying device. Background Technique

[0002] Patent publication number CN217357916U discloses a tea rapid drying device, which includes a hot air blower, and also includes a containing component and a drying component. The containing component includes a machine shell and a machine shell door, the machine shell door is installed on the side of the machine shell, the top of the machine shell is arched, the hot air blower is installed at the bottom of the side of the machine shell, and the air outlet of the hot air blower is communicated with the inside of the machine shell; the drying component includes a tin foil paper installed on the inner wall of the top of the machine shell, a motor is installed on the side of the machine shell, the output shaft of the motor is drivingly connected with a rotating shaft, a wire cage is installed on the side of the rotating shaft, and a moving door is installed on the side of the wire cage. This scheme sets a tin foil paper on the inner wall of the top of the machine shell. The tin foil paper has good heat absorption and heat retention functions. When the hot air converges at the top inside the machine shell, the tin foil paper absorbs the heat energy and, according to its own arc-shaped setting, radiates the heat to the center part, that is, the position where the wire cage is located, so as to bake the tea in the wire cage, improving the utilization rate of hot air and the efficiency of tea drying.

[0003] When drying tea in the prior art, the waste heat generated often directly discharges into the air, which means that the energy consumed in the drying process is not fully utilized, resulting in waste of energy. Since tea often needs to be preheated before drying, a tea rapid drying device that recovers waste heat and uses it to preheat tea is now proposed, aiming to save energy, reduce emissions and lower production costs. Content of the Utility Model

[0004] The purpose of the utility model is to provide a tea rapid drying device.

[0005] The technical problem solved by the utility model is to recover waste heat and use it to preheat tea, thereby reducing energy waste and promoting energy conservation and emission reduction.

[0006] The utility model can be realized by the following technical solutions: including a conveyor belt installed at the bottom of the inner cavity of a drying box, dehumidifying boxes are fixedly installed on both sides of the drying box, an exhaust pipe is fixedly communicated between the front side of the drying box and the dehumidifying box, an air extraction pipe is fixedly communicated between the rear side of the drying box and the dehumidifying box, a plurality of first mesh plates are fixedly installed in the inner cavity of the dehumidifying box, a sliding rod is slidably installed through between the plurality of first mesh plates, second mesh plates are fixedly installed on one side of the outer peripheral wall of the sliding rod adjacent to the plurality of first mesh plates, and water-absorbing sponges are fixedly installed between a plurality of second mesh plates and the corresponding first mesh plates. A transmission component is installed on the dehumidifying box to intermittently urge the plurality of second mesh plates to simultaneously squeeze the plurality of water-absorbing sponges.

[0007] A further technical improvement of the present utility model lies in that: a rotating bracket is rotatably installed at a position between the front conveying area and the rear conveying area of the inner cavity of the drying box. The rotating bracket is driven by a belt pulley with the roller of the conveyor belt, and a plurality of evenly distributed tea stirring rods are rotatably installed on the rotating bracket.

[0008] Further, a plurality of springs abutting between the first mesh plate and the second mesh plate are embedded in each of the plurality of water-absorbing sponges.

[0009] Further, water leakage holes are formed at positions of the bottom plate of the dehumidifying box adjacent to the plurality of water-absorbing sponges. A waste water tank is fixedly communicated with the bottom of the dehumidifying box, and a drain pipe is fixedly communicated with the bottom of the waste water tank.

[0010] Further, the transmission assembly includes a rotating rod rotatably installed through a position of the waste heat recovery box adjacent to one of the second mesh plates, and a plurality of equidistantly distributed cams are fixedly installed on the outer peripheral wall of the rotating rod.

[0011] Further, a feed inlet is installed at a position corresponding to the front conveying area of the conveyor belt at the top of the drying box, a discharge outlet is provided at a position adjacent to the conveying end of the conveyor belt at the bottom of the drying box, and a hot air blower is fixedly installed at a position corresponding to the rear conveying area of the conveyor belt at the top of the inner cavity of the drying box.

[0012] Compared with the prior art, the present utility model has the following beneficial effects:

[0013] 1. In this application, the waste heat generated during the drying of tea leaves is sucked into the dehumidifying box through the exhaust pipe. The water in the waste heat is absorbed by the plurality of water-absorbing sponges, so that the dry waste heat is discharged through the exhaust pipe to the front conveying area of the conveyor belt to preheat the tea leaves to be dried.

[0014] 2. In this application, the cam intermittently presses the second mesh plate, so that the plurality of second mesh plates press the water-absorbing sponges towards the corresponding first mesh plate, thereby squeezing out the water absorbed in the water-absorbing sponges and discharging it from the dehumidifying box through the water leakage holes into the waste water tank, and finally discharging it through the drain pipe to regenerate the water-absorbing sponges so that they can absorb water again. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] For the convenience of understanding by those skilled in the art, the present utility model will be further described below with reference to the accompanying drawings.

[0016] Figure 1 is the overall structural schematic diagram of the present utility model;

[0017] Figure 2 is the overall structural sectional view of the present utility model;

[0018] Figure 3 is the Figure 2 local enlarged view at A in the present utility model;

[0019] Figure 4 This is a schematic diagram of the position of the discharge port of the present utility model.

[0020] In the figure: 1. drying box; 2. conveyor belt; 3. rotating bracket; 4. tea stirring rod; 5. feeding port; 6. discharge port; 7. hot air blower; 8. dehumidifying box; 9. exhaust pipe; 10. air extraction pipe; 11. first mesh plate; 12. sliding rod; 13. second mesh plate; 14. water-absorbing sponge; 15. spring; 16. water leakage hole; 17. waste water tank; 18. drain pipe; 19. rotating rod; 20. cam. Specific embodiments

[0021] To further elaborate on the technical means and effects adopted by the present utility model to achieve the predetermined utility model purpose, the following combines the drawings and preferred embodiments to detail the specific embodiments, structures, features and their effects of the present utility model as follows.

[0022] Please refer to Figures 1-4 As shown, this embodiment provides a tea rapid drying device, including a drying box 1. A conveyor belt 2 is arranged at the bottom of the inner cavity of the drying box 1. A rotating bracket 3 is rotatably installed above the conveyor belt 2 in the inner cavity of the drying box 1 adjacent to the conveyor belt 2. The rotating bracket 3 and the roller of the conveyor belt 2 are driven by pulleys (not shown in the figure). A plurality of evenly distributed tea stirring rods 4 are rotatably installed on the rotating bracket 3. The conveyor belt 2 is divided into a front conveying area and a rear conveying area from front to back with the rotating bracket 3 as the boundary. A feeding port 5 is installed at the position corresponding to the front conveying area of the conveyor belt 2 at the top of the drying box 1. A discharge port 6 is arranged at the position adjacent to the end of the conveyor belt 2 at the bottom of the drying box 1. Solenoid valves (not shown in the figure) are arranged on both the feeding port 5 and the discharge port 6. A hot air blower 7 is fixedly installed at the position corresponding to the rear conveying area of the conveyor belt 2 at the top of the inner cavity of the drying box 1;

[0023] Pour the tea to be dried into the front conveying area of the conveyor belt 2 in the drying box 1 through the feeding port 5. When the tea is conveyed from the front conveying area of the conveyor belt 2 to the rear conveying area by the conveyor belt 2, the rotating rotating bracket 3 will drive a plurality of tea stirring rods 4 to level the piled-up tea on the conveyor belt 2, and then blow hot air to the surface of the tea through the hot air blower 7 to dry the moisture in the tea;

[0024] On both sides of the drying oven 1, dehumidifying boxes 8 are fixedly installed. An exhaust pipe 9 is fixedly connected between the dehumidifying box 8 and the drying oven 1 at the position corresponding to the front conveying area of the conveyor belt 2. A suction pipe 10 is fixedly connected between the dehumidifying box 8 and the drying oven 1 at the position corresponding to the rear conveying area of the conveyor belt 2. An air extraction pump (not shown in the figure) for pumping the gas in the drying oven 1 into the dehumidifying box 8 is installed on the suction pipe 10. A plurality of first mesh plates 11 are fixedly installed in the inner cavity of the dehumidifying box 8. A sliding rod 12 is slidably installed through between the plurality of first mesh plates 11. On one side of the outer peripheral wall of the sliding rod 12 adjacent to the plurality of first mesh plates 11, a second mesh plate 13 is fixedly installed. A water-absorbing sponge 14 is fixedly installed between each of the several second mesh plates 13 and the corresponding first mesh plate 11.

[0025] After the tea leaves are dried, a large amount of hot gas containing moisture will be generated at the rear side of the inner cavity of the drying oven 1. The hot gas generated after drying the tea leaves is pumped into the dehumidifying box 8 through the suction pipe 10, so that the hot gas passes through the water-absorbing sponge 14 between the plurality of first mesh plates 11 and the second mesh plates 13. After being absorbed by the plurality of water-absorbing sponges 14, the water is discharged to the front conveying area of the conveyor belt 2 through the exhaust pipe 9, thereby preheating the tea leaves in the front conveying area of the conveyor belt 2.

[0026] A plurality of springs 15 abutting between the first mesh plates 11 and the second mesh plates 13 are embedded in each of the plurality of water-absorbing sponges 14. Leakage holes 16 are opened at the positions of the bottom plate of the dehumidifying box 8 adjacent to the plurality of water-absorbing sponges 14. A waste water tank 17 is fixedly connected to the bottom of the dehumidifying box 8. A drain pipe 18 is fixedly connected to the bottom of the waste water tank 17. A valve is installed on the drain pipe 18. A rotating rod 19 is rotatably installed through the dehumidifying box 8 adjacent to one of the second mesh plates 13. A plurality of cams 20 are fixedly installed on the outer peripheral wall of the rotating rod 19 at equal intervals.

[0027] When the rotating rod 19 rotates, it will drive the cam 20 to intermittently press the adjacent second mesh plate 13. When the cam 20 presses the second mesh plate 13, the second mesh plate 13 will drive other second mesh plates 13 to press the spring 15 and the water-absorbing sponge 14 in the direction of the corresponding first mesh plate 11 through the sliding rod 12, so that the spring 15 is in a stressed state, and the water in the water-absorbing sponge 14 is squeezed out. The squeezed water flows from the mesh holes of the first mesh plate 11 and the second mesh plate 13 to the leakage holes 16, and flows into the waste water tank 17 through the leakage holes 16, and finally is discharged to the outside of the waste water tank 17 through the drain pipe 18. When the cam 20 disengages from pressing the second mesh plate 13, the stressed spring 15 will rebound to its natural state, thereby driving the second mesh plate 13 to move back, so that the second mesh plate 13 drives the water-absorbing sponge 14 to return to its natural state.

[0028] When the utility model is in use, the tea leaves to be dried are poured onto the front conveying area of the conveyor belt 2 through the feeding port 5, and then the tea leaves are conveyed by the conveyor belt 2, so that the tea leaves are flattened on the conveyor belt 2 by several tea stirring rods 4 on the rotating support 3 after passing through the rotating support 3, and are conveyed to the rear conveying area of the conveyor belt 2. Then, the tea leaves in the rear conveying area of the conveyor belt 2 are dried by the hot air blower 7, and then the conveyor belt 2 conveys the dried tea leaves to the discharge port 6, and the dried tea leaves are discharged from the discharge port 6 to a designated position outside the drying box 1. The hot air generated during the tea drying process is drawn into the waste gas treatment box through the air extraction pipe 10, and then discharged to the front conveying area of the conveyor belt 2 through the exhaust pipe 9. During this process, the moisture in the hot air is absorbed by a plurality of water-absorbing sponges 14, so that the hot air discharged to the front side of the inner cavity of the drying box 1 is dry hot air. The continuously rotating rotating rod 19 drives several cams 20 to intermittently squeeze a plurality of second net plates 13 fixedly connected together by sliding rods 12, so that the plurality of second net plates 13 intermittently squeeze the springs 15 and the water-absorbing sponges 14 in the direction of the corresponding first net plate 11, thereby squeezing out the moisture absorbed by the water-absorbing sponges 14, and enabling the squeezed water to flow into the waste water tank 17 through the water leakage holes 16, and then discharged through the drain.

[0029] The above is only the preferred embodiment of the utility model, and does not impose any form of limitation on the utility model. Although the utility model has been disclosed above with the preferred embodiment, it is not intended to limit the utility model. Any person skilled in the art can make some changes or modifications to the above-disclosed technical content to obtain an equivalent embodiment with equivalent changes within the scope of the technical solution of the utility model. However, as long as it does not depart from the content of the technical solution of the utility model, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model still fall within the scope of the technical solution of the utility model.

Claims

1. A rapid tea drying device, comprising a conveyor belt (2) installed at the bottom of the inner cavity of a drying box (1), characterized in that: On both sides of the drying box (1), dehumidifying boxes (8) are fixedly installed. An exhaust pipe (9) is fixedly connected between the front side of the drying box (1) and the dehumidifying box (8), and an air extraction pipe (10) is fixedly connected between the rear side of the drying box (1) and the dehumidifying box (8). A plurality of first mesh plates (11) are fixedly installed in the inner cavity of the dehumidifying box (8). A slide rod (12) is slidably installed through the plurality of first mesh plates (11). On one side of the outer peripheral wall of the slide rod (12) adjacent to the plurality of first mesh plates (11), second mesh plates (13) are fixedly installed. Absorbent sponges (14) are fixedly installed between a plurality of second mesh plates (13) and a plurality of corresponding first mesh plates (11). A transmission assembly is installed on the dehumidifying box (8) to intermittently urge the plurality of second mesh plates (13) to simultaneously squeeze the plurality of absorbent sponges (14).

2. The quick tea drying device according to claim 1, characterized in that, A rotating bracket (3) is rotatably installed at a position between the front conveying area and the rear conveying area of the conveyor belt (2) in the inner cavity of the drying box (1). The rotating bracket (3) and the roller of the conveyor belt (2) are driven by a belt pulley. A plurality of evenly distributed tea stirring rods (4) are rotatably installed on the rotating bracket (3).

3. A rapid tea drying device according to claim 1, characterized in that, A plurality of springs (15) abutting between the first mesh plate (11) and the second mesh plate (13) are embedded in the plurality of absorbent sponges (14).

4. A rapid tea drying device according to claim 1, characterized in that, Leakage holes (16) are opened at positions on the bottom plate of the dehumidifying box (8) adjacent to the plurality of absorbent sponges (14). A waste water tank (17) is fixedly connected to the bottom of the dehumidifying box (8), and a drain pipe (18) is fixedly connected to the bottom of the waste water tank (17).

5. A rapid tea drying device according to claim 1, characterized in that, The transmission assembly includes a rotating rod (19) rotatably installed through a position adjacent to one of the second mesh plates (13) of the waste heat recovery box. A plurality of equidistantly distributed cams (20) are fixedly installed on the outer peripheral wall of the rotating rod (19).

6. A rapid tea drying device according to claim 1, characterized in that, A feed inlet (5) is installed at a position on the top of the drying box (1) corresponding to the front conveying area of the conveyor belt (2). An outlet (6) is provided at a position on the bottom of the drying box (1) adjacent to the conveying end of the conveyor belt (2). A hot air blower (7) is fixedly installed at a position on the top of the inner cavity of the drying box (1) corresponding to the rear conveying area of the conveyor belt (2).

Citation Information

Patent Citations

  • Rapid drying device for tea leaves

    CN217357916U