Flange groove detection system and device

Abstract

The utility model discloses a flange groove detection system and device, which are used for detecting the application of a flange groove, the flange groove detection system in the scheme adopts a plurality of induction devices, a flange to be detected is arranged above the plurality of induction devices during use, and the induction devices detect and acquire induction information and output the induction information to a detection terminal. According to the technical scheme, the qualification judgment model loaded in the detection terminal carries out information processing to obtain the judgment result, so that an informatization detection mode is used for replacing manual detection, the detection efficiency is improved, multiple pieces of sensing information are collected by adopting multiple sensing devices, and the detection precision is improved on the basis of quantitative acquisition of information data.

Description

Technical Field

[0001] The utility model relates to the technical field of flange detection equipment, and particularly relates to a flange groove detection system. Background Technique

[0002] The flange groove refers to a concave design on the flange surface, that is, the position of the flange groove indicated by the marked position A in the flange product shown in Figure 1 the figure.

[0003] For the depth detection of the flange groove in the existing flange, a general method is to use a hand-held thickness gauge for detection, that is, one end of the go-no-go gauge is placed in the flange groove, and it is detected by manually visually observing whether the end face of the go gauge is at the same height as the flange end face. This method has problems such as low efficiency, difficult detection of depth precision, and insufficient detection accuracy. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a flange groove detection system and device, aiming to solve the technical problems mentioned in the background technique.

[0005] To achieve the above purpose, the technical solution of the utility model is as follows:

[0006] A flange groove detection system for detecting the depth of a flange groove, comprising:

[0007] A plurality of induction devices, all of the plurality of induction devices are arranged on a detection platform for placing a flange to be detected. The plurality of induction devices include a first displacement sensor, a second displacement sensor, a third displacement sensor, and a fourth displacement sensor. The first displacement sensor, the second displacement sensor, the third displacement sensor, and the fourth displacement sensor are sequentially arranged on the upper side, the right side, the lower side, and the left side of the detection platform. After placing the flange to be detected on the detection platform, the first displacement sensor, the second displacement sensor, the third displacement sensor, and the fourth displacement sensor are all aligned with the flange groove of the flange to be detected;

[0008] A detection terminal, the detection terminal is electrically connected to the first displacement sensor, the second displacement sensor, the third displacement sensor, and the fourth displacement sensor. A qualified judgment model is configured in the detection terminal, and the qualified judgment model is obtained through machine learning training. The detection terminal is used to receive the information sensed by the first displacement sensor, the second displacement sensor, the third displacement sensor, and the fourth displacement sensor and input it into the qualified judgment model for processing.

[0009] Compared with the prior art, a flange groove detection system of the present application is used to detect the application of flange grooves. The flange groove detection system in this solution adopts multiple induction devices. When in use, the flange to be detected is placed above the multiple induction devices. The induction devices detect and obtain induction information and output it to the detection terminal. The qualified judgment model loaded in the detection terminal processes the information to obtain a judgment result. In this way, the information-based detection method is used to replace manual detection, which helps to improve the detection efficiency. And by adopting multiple induction devices to collect multiple induction information, based on the quantification of information data, it helps to improve the detection accuracy.

[0010] Further, the detection terminal is one of a mobile phone, a computer, a tablet computer or a smart device.

[0011] Further, the induction device is a displacement sensor.

[0012] Further, the flange groove detection system further includes:

[0013] Multiple display devices, and the multiple display devices are connected to the multiple induction devices in one-to-one correspondence. The display device is used to receive the induction information output by the induction device and display it.

[0014] Further, the flange groove detection system further includes:

[0015] An indicating device, which is electrically connected to the detection terminal. The indicating device is used to receive the judgment result and display it.

[0016] As a second aspect of the present application, a flange groove detection device is further provided. The flange groove detection device applies the flange groove detection system as described above.

[0017] Further, the flange groove detection system further includes:

[0018] A base for loading multiple induction devices; a first operation box arranged above the base for loading multiple induction devices. The detection platform is installed on the top of the first operation box, and the detection terminal and multiple induction devices are installed inside the first operation box;

[0019] A first display box arranged above the base for loading multiple induction devices. A display device is installed in the first display box;

[0020] A second display box arranged above the base for loading multiple induction devices. An indicating device is installed in the second display box.

[0021] Further, a handle is provided on the base for loading multiple induction devices, and the handle is installed on both sides of the first operation box.

[0022] For better understanding and implementation, the present utility model will be described in detail below with reference to the accompanying drawings. Description of the Drawings

[0023] Figure 1 is a schematic structural diagram of a flange product to be detected with a flange groove in this embodiment;

[0024] Figure 2 is one of the structural block diagrams of a flange groove detection system in this embodiment;

[0025] Figure 3 is another structural block diagram of a flange groove detection system in this embodiment;

[0026] Figure 4 is yet another structural block diagram of a flange groove detection system in this embodiment;

[0027] Figure 5 is a schematic diagram of the overall assembled structure of a flange groove detection device in this embodiment. Detailed Embodiment

[0028] To better elaborate the present utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0029] It should be clear that the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the embodiments of the present application.

[0030] The terms used in the embodiments of the present application are only for the purpose of describing specific embodiments, and are not intended to limit the embodiments of the present application. The singular forms "a", "the", and "said" used in the embodiments of the present application and the appended claims are also intended to include the plural forms, unless the context clearly indicates otherwise. It should also be understood that the term "and / or" used herein refers to and includes any or all possible combinations of one or more of the associated listed items.

[0031] In the following description, when referring to the accompanying drawings, unless otherwise indicated, the same numerals in different drawings represent the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present application. On the contrary, they are merely examples of devices and methods consistent with some aspects of the present application as detailed in the appended claims. In the description of the present application, it should be understood that the terms "first", "second", "third", etc. are only used to distinguish similar objects, and do not have to be used to describe a specific order or sequence, nor can they be understood as indicating or implying relative importance. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0032] In addition, in the description of the present application, unless otherwise specified, "a plurality" means two or more. "And / or" describes the association relationship of associated objects, indicating that there can be three relationships. For example, A and / or B can represent: A exists alone, A and B exist simultaneously, and B exists alone. The character " / " generally represents an "or" relationship between the associated objects before and after.

[0033] The flange groove is indicated as a recessed design on the flange surface, that is, the position of the flange groove at the position marked as A in the flange product shown as Figure 1 shown.

[0034] For the depth detection of the flange groove in the existing flange, a general method is to use a handheld thickness gauge for detection, that is, place one end of the go-no-go gauge in the flange groove, and detect by visually observing whether the height of the end face of the go gauge is consistent with the flange end face. This method has problems such as low efficiency, difficulty in detecting depth precision, and insufficient detection accuracy.

[0035] Therefore, it can be seen that when manually using tools for the depth detection of the flange groove, it is harmful to the processing efficiency and detection accuracy, that is, there are many conditions that affect the efficiency and accuracy when manually using tools for detection, such as the standard degree of the tools and the proficiency of the workers in using them.

[0036] Therefore, the technical problem actually solved by the present application is to provide a flange groove detection system to replace the detection tool for the depth detection of the flange groove in the current flange product.

[0037] As an exemplary example of the present utility model, as shown in Figure 1 is a schematic structural diagram of a flange with a flange groove 100 shown and applied in the embodiment. Based on the device structure applied to the aforementioned flange to be detected, as shown in Figure 2 shown, a flange groove detection system is provided for detecting the depth of the flange groove, including:

[0038] Multiple sensing devices 1, and multiple said sensing devices 1 are all arranged on a detection platform for placing the flange to be detected, and the multiple sensing devices 1 are distributed everywhere on the detection platform. The sensing device 1 is arranged in alignment with the flange groove of the flange to be detected, and the sensing device 1 is used to emit sensing information after the flange to be detected is placed on the detection platform.

[0039] A detection terminal 2, the detection terminal 2 is electrically connected to multiple displacement sensing devices 1. A qualified judgment model is configured in the detection terminal 2, and the qualified judgment model is obtained through machine learning training. The detection terminal 2 is used to receive multiple sensing information, input the multiple sensing information into the qualified judgment model, and output a judgment result through the qualified judgment model. This judgment result is used to indicate the qualifiedness of the depth of the flange groove.

[0040] A flange groove detection system in this embodiment is used to detect the application of the flange groove. The flange groove detection system in this solution adopts multiple sensing devices 1. When in use, the flange to be detected is placed above the multiple sensing devices 1. The sensing device 1 detects and obtains sensing information and outputs it to the detection terminal 2. The qualified judgment model loaded in the detection terminal 2 processes the information to obtain a judgment result. In this way, the information-based detection method is used to replace manual detection, which helps to improve the detection efficiency. And by adopting multiple sensing devices 1 to collect multiple sensing information, based on the quantification and acquisition of information data, it helps to improve the detection accuracy.

[0041] Based on the above, preferably, the detection terminal 2 is one of a mobile phone, a computer, a tablet computer or a smart device.

[0042] When the detection terminal 2 is a mobile phone, the qualified detection model carried can be an APP software application installed in the mobile phone. The obtained sensing information is processed in the APP software application, and finally a judgment result is calculated and output.

[0043] When the detection terminal 2 is a computer, the qualified detection model carried can be an application program installed in the computer. The obtained sensing information is processed in the application program, and finally a judgment result is calculated and output.

[0044] When the detection terminal 2 is a tablet computer, the qualified detection model carried can be an APP software application or an application program installed on the tablet computer. The obtained sensing information is processed in one of the APP software application or the application program, and finally a judgment result is calculated and output.

[0045] When the detection terminal 2 is a smart device, the qualified detection model carried thereon can be an APP software application or an application program installed on the smart device. The acquired sensing information is processed in one of the APP software application or the application program, and finally a judgment result is calculated and output.

[0046] In the application of this embodiment, preferably, the sensing device 1 is a displacement sensor. In the prior art, the function of the displacement sensor is to measure the relative position or position change of an object.

[0047] When performing the detection of the depth of the flange groove to be detected, first, each sensing device 1 is subjected to a zeroing process in the conventional application to ensure the consistency of the detection data; each sensing device 1 will collect sensing information indicating various different displacement data due to the depth of the flange groove. After these sensing information containing displacement data are input to the detection terminal 2 for identification, they are processed by the qualified detection model carried in the detection terminal 2, and then a judgment result is output.

[0048] In this embodiment, the sensing device 1 is a displacement sensor, which can be the most preferred application in terms of usage cost and the degree of specialization in the detection of the depth of the flange groove.

[0049] In this embodiment, specifically, as Figure 3 shown, the multiple sensing devices 1 include a first displacement sensor 11, a second displacement sensor 12, a third displacement sensor 13, and a fourth displacement sensor 14;

[0050] The first displacement sensor 11, the second displacement sensor 12, the third displacement sensor 13, and the fourth displacement sensor 14 are all electrically connected to the detection terminal 2; and the first displacement sensor 11, the second displacement sensor 12, the third displacement sensor 13, and the fourth displacement sensor 14 are sequentially arranged on the upper side, the right side, the lower side, and the left side of the detection platform, and the first displacement sensor 11, the second displacement sensor 12, the third displacement sensor 13, and the fourth displacement sensor 14 are all aligned with the flange groove of the flange to be detected.

[0051] In this embodiment, the shape of the detection platform is matched with the shape of the flange to be detected. According to the indication of the flange structure as Figure 1 shown, the connection lines between the first displacement sensor 11, the second displacement sensor 12, the third displacement sensor 13, and the fourth displacement sensor 14 are arranged in a square connection, which is equivalent to a staggered arrangement. Thus, the displacement data indicated in the sensing information obtained by the first displacement sensor 11, the second displacement sensor 12, the third displacement sensor 13, and the fourth displacement sensor 14 are more accurate, which is beneficial to improving the detection accuracy when obtaining the judgment result subsequently.

[0052] In this embodiment, as Figure 4 shown, the flange groove detection system further includes:

[0053] A plurality of display devices, and the plurality of display devices are respectively connected to the plurality of induction devices 1 in one-to-one correspondence. The display devices are used to receive the induction information output by the induction devices 1 and display it.

[0054] Taking the induction device 1 as a displacement sensor as an example, the content indicated by the induction information is the distance that the probe in the displacement sensor descends or the depth of the current position flange groove reflected according to the distance that the probe in the displacement sensor descends. For example, the first display device 31 displays that the value indicated by the induction information obtained by the first displacement sensor 11 is 2.6 mm. Similarly, the second display device 32 displays that the value indicated by the induction information obtained by the second displacement sensor 12 is 2.6 mm, the third display device 33 displays that the value indicated by the induction information obtained by the third displacement sensor 13 is 2.6 mm, and the fourth display device 34 displays that the value indicated by the induction information obtained by the fourth displacement sensor 14 is 2.6 mm. In this way, the obtained data is visually displayed, which is also convenient for workers to view and convenient for positioning the defect location of the flange groove.

[0055] In this embodiment, the flange groove detection system further includes:

[0056] An indicating device 4, and the indicating device 4 is electrically connected to the detection terminal 2. The indicating device 4 is used to receive the judgment result and display it.

[0057] The indicating device 4 is used to facilitate the user to visually judge whether the flange product to be detected is qualified.

[0058] For example, the indicating device 4 is a traffic light indicator. According to the judgment result output by the qualified judgment model installed in the detection terminal 2, when the traffic light indicator indicates that the red light is on according to the judgment result, the flange product to be detected is unqualified; when the traffic light indicator indicates that the green light is on, the flange product to be detected is qualified.

[0059] On the other hand, in this embodiment, a flange groove detection device is provided, which applies the above flange groove detection system.

[0060] In this embodiment, as Figure 5 shown, for the equipment structure of the flange groove detection system, the flange groove detection system further includes, further includes:

[0061] Base 200 for loading multiple sensing devices; a first operation box 201 disposed above the base 200 for loading multiple sensing devices, with the detection platform installed on the top of the first operation box 201, and a detection terminal 2 and multiple sensing devices 1 installed inside the first operation box 201;

[0062] A first display box 202 disposed above the base 200 for loading multiple sensing devices, with a display device installed inside the first display box 202;

[0063] A second display box 203 disposed above the base 200 for loading multiple sensing devices, with an indicating device 4 installed inside the second display box 203.

[0064] In addition, a handle 204 is provided on the base 200 for loading multiple sensing devices, and the handle 204 is installed on both sides of the first operation box 201 for convenient handling.

[0065] According to the disclosure and teachings of the above specification, those skilled in the art to which the present invention pertains can also make changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present invention should also fall within the protection scope of the claims of the present invention. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present invention.

Claims

1. A flange groove detection system for detecting the depth of a flange groove, characterized in that, Including: A plurality of induction devices, all of the plurality of induction devices are arranged on a detection platform for placing a flange to be detected. The plurality of induction devices include a first displacement sensor, a second displacement sensor, a third displacement sensor, and a fourth displacement sensor. The first displacement sensor, the second displacement sensor, the third displacement sensor, and the fourth displacement sensor are sequentially arranged on the upper side of the detection platform, the right side of the detection platform, the lower side of the detection platform, and the left side of the detection platform. After placing the flange to be detected on the detection platform, the first displacement sensor, the second displacement sensor, the third displacement sensor, and the fourth displacement sensor are all aligned with the flange groove of the flange to be detected; A detection terminal, the detection terminal is electrically connected to the first displacement sensor, the second displacement sensor, the third displacement sensor, and the fourth displacement sensor. A qualified judgment model is configured in the detection terminal. The qualified judgment model is obtained through machine learning training. The detection terminal is used to receive the information sensed by the first displacement sensor, the second displacement sensor, the third displacement sensor, and the fourth displacement sensor and input it into the qualified judgment model for processing.

2. The flange groove detection system according to claim 1, wherein: The detection terminal is one of a mobile phone, a computer, a tablet computer, or a smart device.

3. The flange groove detection system according to claim 1, characterized in that The flange groove detection system further includes: A plurality of display devices, the plurality of display devices are connected to the plurality of induction devices in one-to-one correspondence. The display device is used to receive the induction information output by the induction device and display it.

4. The flange groove detection system according to claim 1, characterized in that, The flange groove detection system further includes: An indicating device, the indicating device is electrically connected to the detection terminal. The indicating device is used to receive the judgment result and display it.

5. A flange groove detection device, characterized in that, The flange groove detection device applies the flange groove detection system according to any one of claims 1 to 4.

6. The flange groove detection device according to claim 5, wherein Further including: A base for loading a plurality of induction devices; A first operation box arranged above the base for loading a plurality of induction devices. The detection platform is installed on the top of the first operation box, and the detection terminal and a plurality of induction devices are installed inside the first operation box; A first display box arranged above the base for loading a plurality of induction devices. The display device is installed in the first display box; A second display box arranged above the base for loading a plurality of induction devices. The indicating device is installed in the second display box.

7. The flange groove detection device according to claim 6, wherein: A handle is arranged on the base, and the handle is installed on both sides of the first operation box.

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