Tensile test device for plastic coated wire
By introducing a wrap fixing mechanism and a tensile moving mechanism into the plastic-coated wire tensile testing device, the problems of unfixed fixation of the plastic-coated wire sample and sliding of the plastic coating are solved, and the stable tensile and test efficiency of the plastic-coated wire are improved.
Patent Information
- Application Number
- CN202421347089.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The existing plastic-coated wire tensile testing devices lack effective wrapping and fixing mechanisms, which leads to the unfixed fixing of the plastic-coated wire samples, affecting the accuracy of the test results, and the plastic coating is easy to slide or damage, causing inconvenience to users.
A tensile testing device including a wrap fixing mechanism and a tensile moving mechanism is designed. The wrap fixing mechanism consists of a fixed shaft, wrap hook and wrapping column to firmly fix the coated wire. The stretching moving mechanism realizes the stable stretching of the coated wire through a driving motor, a support plate, a threaded rod and a slide rail.
The stable fixation and linear tensile of coated wire are achieved, which improves test efficiency, reduces operating time, and provides accurate tensile control and test accuracy.
Smart Images

Figure CN223154672U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of material testing, and particularly relates to a tensile test device for plastic-coated wires. Background Art
[0002] Plastic-coated wires are widely used in animal breeding, agricultural and forestry protection, aquaculture, park and zoo enclosures, stadiums, etc., because they are corrosion-resistant, anti-aging, and have a longer service life than ordinary iron wires.
[0003] At present, the existing tensile test devices for plastic-coated wires do not have a winding and fixing mechanism, which may cause the plastic-coated wire samples to be not firmly fixed during the tensile test, thus affecting the accuracy of the test results. At the same time, due to the plastic coating on the surface of the plastic-coated wire, it may be easy to slide or damage during clamping, which makes it difficult for traditional clamps to effectively fix the samples and brings inconvenience to users. Content of the Utility Model
[0004] The purpose of the utility model is to provide a tensile test device for plastic-coated wires, aiming to solve the problems put forward in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A tensile test device for plastic-coated wires includes a test platform, a winding and fixing mechanism, a fixing plate and a slider. The winding and fixing mechanism is arranged at the top of the slider and the top inside the fixing plate. The winding and fixing mechanism includes a fixing shaft, a winding hook and a winding column. The fixing shaft is fixedly installed at the top inside the fixing plate, the winding hook is fixedly installed inside the fixing shaft, and the winding column is fixedly installed at the top of the slider.
[0007] As a preferred scheme of the utility model, a tensile moving mechanism is arranged at the top of the test platform. The tensile moving mechanism includes a driving motor, a support plate, a threaded rod, a slide rail, a scale label, a threaded groove and a round hole. The fixing plates are located at the left and right ends of the top of the test platform, and the driving motor is fixedly installed at the bottom of the left surface of the fixing plate.
[0008] As a preferred scheme of the utility model, the support plate is fixedly installed at the bottom of the driving motor and fixedly connected with the test platform. The threaded rod is connected to the input end of the driving motor by wire and movably connected to the inside of the fixing plate. The slide rail is fixedly installed on the front and back of the inside of the fixing plate, and the slider is movably connected to the surface of the slide rail and threadedly connected to the threaded rod.
[0009] As a preferred embodiment of the present utility model, the scale labels are pasted on the front and back of the top of the test platform. The threaded grooves are opened on the inner side of the slider, and the threaded grooves are threadedly connected to the threaded rods. The round holes are opened at the left and right ends of the inner side of the slider, and the round holes are movably connected to the slide rails.
[0010] As a preferred embodiment of the present utility model, a tensile sensor is fixedly connected to the top of the slider, and the tensile sensor is fixedly connected to the winding column. A data acquisition and analyzer is fixedly installed at the bottom of the test platform. A display is fixedly installed on the front of the data acquisition and analyzer, a maintenance board is fixedly connected to the back of the data acquisition and analyzer, and a controller is arranged on the left side of the data acquisition and analyzer.
[0011] As a preferred embodiment of the present utility model, support legs are fixedly connected to the four circumferences of the bottom of the data acquisition and analyzer. A connecting bracket is fixedly connected to the inner side of the support legs, and an anti-slip pad is fixedly connected to the bottom of the support legs.
[0012] As a preferred embodiment of the present utility model, a flashing light is fixedly connected to the left end of the right surface of the data acquisition and analyzer, and a buzzer is fixedly connected to the right end of the right surface of the data acquisition and analyzer.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] 1. For the stretching test device for plastic-coated wires, by setting the winding and fixing mechanism, it can effectively provide a hanging and winding point during the use of the device, so that the plastic-coated wires can be firmly fixed on the test device, ensuring its stability during the stretching process, maintaining the straightness of the plastic-coated wires, and facilitating the installation and disassembly of the plastic-coated wires, so as to quickly replace the specimens for multiple tests, improve the test efficiency, and reduce the operation time.
[0015] 2. For the stretching test device for plastic-coated wires, by setting the stretching and moving mechanism, it can effectively achieve functions such as precise control of the stretching speed of the plastic-coated wires, stable linear motion, adjustable stretching distance, fixing of the slider, structural support, and easy maintenance and adjustment during the use of the device, providing necessary operation convenience and test accuracy for the stretching test of the plastic-coated wires. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. Among them:
[0017] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0018] Figure 2 is a side view of the overall structure of the present utility model;
[0019] Figure 3 is a schematic diagram of the partial structure of the stretching and moving mechanism in the present utility model;
[0020] Figure 4 is a schematic diagram of the slider structure in the present utility model;
[0021] Figure 5 of the present utility model Figure 1 is an enlarged view of the structure at A.
[0022] In the figure: 1, test platform; 2, winding and fixing mechanism; 201, fixed shaft; 202, winding hook; 203, winding column; 3, stretching and moving mechanism; 301, driving motor; 302, support plate; 303, threaded rod; 304, slide rail; 305, scale label; 306, thread groove; 307, round hole; 4, fixing plate; 5, slider; 6, tension sensor; 7, data acquisition and analyzer; 8, display; 9, maintenance plate; 10, controller; 11, support leg; 12, connecting bracket; 13, anti-slip pad; 14, flashing light; 15, buzzer. Specific embodiments
[0023] In order to make the above objects, features and advantages of the present utility model more obvious and understandable, the specific embodiments of the present utility model will be described in detail below with reference to the accompanying drawings of the specification.
[0024] In the following description, many specific details are set forth in order to fully understand the present utility model, but the present utility model can also be implemented in other ways different from those described herein. Those skilled in the art can make similar generalizations without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.
[0025] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure or characteristic that can be included in at least one implementation manner of the present utility model. The "in one embodiment" that appears in different places in this specification does not all refer to the same embodiment, nor is it a separate or alternative embodiment that excludes other embodiments.
[0026] Embodiment 1
[0027] Refer to the figure, please refer to Figures 1-5, which is the first embodiment of the present utility model. This embodiment provides a tensile test device for plastic-coated wires, including a test platform 1, a winding and fixing mechanism 2, a fixing plate 4, and a slider 5. The winding and fixing mechanism 2 is arranged at the top of the slider 5 and the top inside the fixing plate 4. The winding and fixing mechanism 2 includes a fixing shaft 201, a winding hook 202, and a winding column 203. The fixing shaft 201 is fixedly installed at the top inside the fixing plate 4, the winding hook 202 is fixedly installed inside the fixing shaft 201, and the winding column 203 is fixedly installed at the top of the slider 5.
[0028] Specifically, a tensile moving mechanism 3 is arranged on the top of the test platform 1. The tensile moving mechanism 3 includes a driving motor 301, a support plate 302, a threaded rod 303, a slide rail 304, a scale label 305, a threaded groove 306, and a round hole 307. The fixing plate 4 is located at the left and right ends of the top of the test platform 1, and the driving motor 301 is fixedly installed at the bottom of the left surface of the fixing plate 4.
[0029] Furthermore: The fixing plate 4 is located at the left and right ends of the top of the test platform 1, providing the functions of supporting and fixing other components, such as the slide rail 304, the driving motor 301, etc. The driving motor 301 provides power, and drives the slider 5 to move along the slide rail 304 by rotating the threaded rod 303, realizing the stretching of the plastic-coated wire.
[0030] Specifically, the support plate 302 is fixedly installed at the bottom of the driving motor 301 and fixedly connected to the test platform 1. The threaded rod 303 is connected to the input end of the driving motor 301 by wire and movably connected to the inside of the fixing plate 4. The slide rail 304 is fixedly installed on the front and back of the inside of the fixing plate 4, and the slider 5 is movably connected to the surface of the slide rail 304 and threadedly connected to the threaded rod 303.
[0031] Furthermore: The support plate 302 fixes the driving motor 301 and connects it to the test platform 1, ensuring the stability and support force of the motor. The threaded rod 303 is connected to the output shaft of the driving motor 301, and drives the slider 5 to move along the slide rail 304 by rotation, realizing the stretching of the plastic-coated wire. The slide rail 304 is fixed inside the fixing plate 4, providing a track for the linear movement of the slider 5, ensuring the linear movement of the slider 5 during the stretching process.
[0032] Specifically, the scale labels 305 are pasted on the front and back of the top of the test platform 1. The threaded groove 306 is opened inside the slider 5, and the threaded groove 306 is threadedly connected to the threaded rod 303. The round holes 307 are opened at the left and right ends inside the slider 5, and the round holes 307 are movably connected to the slide rail 304.
[0033] Furthermore: scale labels 305 are pasted on the front and back of the test platform 1 to intuitively display the moving distance of the slider 5, so that the operator can monitor the stretching process. The threaded groove 306 is opened on the inner side of the slider 5 and is threadedly connected to the threaded rod 303, so that the rotation of the threaded rod 303 can be converted into the linear motion of the slider 5. It is opened on the left and right ends of the inner side of the slider 5 and is movably connected to the slide rail 304 to ensure the smooth sliding of the slider 5 on the slide rail 304.
[0034] Specifically, a tension sensor 6 is fixedly connected to the top of the slider 5, and the tension sensor 6 is fixedly connected to the wrapping column 203. A data acquisition and analyzer 7 is fixedly installed on the bottom of the test platform 1. A display 8 is fixedly installed on the front of the data acquisition and analyzer 7. An inspection panel 9 is fixedly connected to the back of the data acquisition and analyzer 7. A controller 10 is arranged on the left side of the data acquisition and analyzer 7.
[0035] Further: the tension sensor 6 is used to monitor the tension that the plastic-coated wire is subjected to during the stretching process in real time, and convert these force signals into electrical signals for data collection and analysis. The data acquisition and analyzer 7 is responsible for collecting data from the tension sensor 6, and processing and analyzing these data. It can convert the original force signal into readable digital information, and store and analyze it. The display 8 is used to display key data such as the force value and stretching distance during the stretching process in real time, so that the operator can intuitively monitor the test progress and results. The controller 10 is used to input and adjust test parameters, such as stretching speed, target stretching distance, etc., and control the operation of the drive motor 301 to achieve precise control of the stretching process.
[0036] Specifically, the four sides of the bottom of the data acquisition and analysis device 7 are fixedly connected with support legs 11 , the inner side of the support legs 11 is fixedly connected with a connecting bracket 12 , and the bottom of the support legs 11 is fixedly connected with an anti-slip pad 13 .
[0037] Furthermore: the support legs 11 provide stable support for the data acquisition and analyzer 7. The distribution of multiple support legs 11 can ensure that the data acquisition and analyzer 7 remains horizontal and stable during the test, avoiding inaccurate data collection due to vibration or external force. The connecting bracket 12 strengthens the structural stability between the support legs 11 to ensure the firmness and durability of the entire support system. The connecting bracket 12 may be made of rigid material to provide additional structural strength to prevent the support legs 11 from deforming or breaking when subjected to force.
[0038] Specifically, a flashing light 14 is fixedly connected to the left end of the right side surface of the data acquisition and analysis device 7 , and a buzzer 15 is fixedly connected to the right end of the right side surface of the data acquisition and analysis device 7 .
[0039] Furthermore: The main function of the flashing light 14 is to provide visual signals during the test, usually used to indicate specific states or warnings. When the test reaches the preset force value, stretching distance or other key parameters, the flashing light 14 may start to flash to attract the attention of the operator, prompting them to pay attention to the current test state or possible measures to be taken. The buzzer 15 is used to provide auditory signals during the test. The buzzer 15 is usually used to issue alarms or notifications. For example, when the test is completed, an abnormal situation occurs or an emergency stop is required, the buzzer 15 will emit a sound signal to ensure that the operator can hear it in time and make a response.
[0040] Working principle:
[0041] When in use, first confirm that the power connection of the device is correct, and turn on the power of the data acquisition and analyzer 7 to initialize the system. Check whether the display 8 is displaying the interface normally, and ensure that the controller 10, the flashing light 14 and the buzzer 15 are all in normal working conditions. Fix one end of the plastic-coated wire to be tested on the winding hook 202 at the inner top of the fixed plate 4, and the other end bypasses the winding column 203 on the top of the slider 5, and ensure that it is wound and fixed. Input parameters such as the required stretching speed and distance through the controller 10. Through the driving motor 301, adjust the initial position of the slider 5 on the threaded rod 303 and the slide rail 304 to ensure that the plastic-coated wire is in a slightly tensioned state before starting the stretching, but no substantial stretching is carried out. Start the driving motor 301 to make the slider 5 move along the slide rail 304, thereby stretching the plastic-coated wire attached to the slider 5. Observe the scale label 305 and monitor the extension of the plastic-coated wire. At the same time, the data acquisition and analyzer 7 will record the stretching force and stretching distance in real time. During the stretching process, the force sensor 6 will continuously monitor and convert the force data and send it to the data acquisition and analyzer 7. The data acquisition and analyzer 7 will process the collected data and display the stretching force and extension distance data on the display 8 in real time. According to the preset parameters or the observed data, when the set stretching limit is reached or the sample breaks, the controller 10 will instruct the driving motor 301 to stop running, collect the final data, use the display 8 to show the final test results, cut off the power, remove the tested plastic-coated wire, clean and check each component of the device, and prepare for the next test.
[0042] In summary, the fixed shaft 201, the winding hook 202, and the winding column 203 contained inside the winding and fixing mechanism 2 can enable the device to provide a hanging and winding point during use, so that the plastic-coated wire can be firmly fixed on the test device, ensuring its stability during the stretching process, maintaining the straightness of the plastic-coated wire, and at the same time facilitating the installation and disassembly of the plastic-coated wire, so as to quickly replace the specimen for multiple tests, improve the test efficiency, reduce the operation time. The driving motor 301, the support plate 302, the threaded rod 303, the slide rail 304, the scale label 305, the threaded groove 306, and the round hole 307 contained inside the stretching and moving mechanism 3 can enable the device to achieve precise control of the stretching speed of the plastic-coated wire, stable linear motion, adjustable stretching distance, fixation of the slider 5, structural support, and convenience for maintenance and adjustment during use, providing the necessary operation convenience and test accuracy for the stretching test of the plastic-coated wire.
[0043] Importantly, it should be noted that the construction and arrangement of the present application shown in multiple different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who refer to this disclosure should easily understand that many modifications are possible without substantially departing from the novel teachings and advantages of the subject matter described in this application (for example, the dimensions, scales, structures, shapes and proportions of various components, and parameter values (such as temperature, pressure, etc.), installation arrangements, use of materials, color, orientation changes, etc.). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of the present utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means-plus-function" clause is intended to cover the structure that performs the recited function herein, and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes, and omissions may be made in the design, operating conditions, and arrangement of the exemplary embodiments without departing from the scope of the present utility model. Therefore, the present utility model is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.
[0044] In addition, in order to provide a concise description of the exemplary embodiments, not all features of the actual embodiments may be described (i.e., those features that are not relevant to the currently considered best mode of implementing the present utility model or those features that are not relevant to the implementation of the present utility model).
[0045] It should be understood that in the development of any actual implementation, such as in any engineering or design project, a large number of specific implementation decisions can be made. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, without undue experimentation, such development efforts will be routine work in design, manufacturing, and production.
[0046] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.
Claims
1. Tensile test device for coated wires, characterized in that: It includes a test platform (1), a wrapping and fixing mechanism (2), a fixing plate (4) and a slider (5). The wrapping and fixing mechanism (2) is arranged at the top of the slider (5) and the top inside the fixing plate (4). The wrapping and fixing mechanism (2) includes a fixing shaft (201), a wrapping hook (202) and a wrapping column (203). The fixing shaft (201) is fixedly installed at the top inside the fixing plate (4). The wrapping hook (202) is fixedly installed inside the fixing shaft (201). The wrapping column (203) is fixedly installed at the top of the slider (5).
2. The tensile test device for coated wires according to claim 1, characterized in that: A stretching and moving mechanism (3) is arranged at the top of the test platform (1). The stretching and moving mechanism (3) includes a driving motor (301), a support plate (302), a threaded rod (303), a slide rail (304), a scale label (305), a threaded groove (306) and a round hole (307). The fixing plate (4) is located at the left and right ends of the top of the test platform (1). The driving motor (301) is fixedly installed at the bottom of the left surface of the fixing plate (4).
3. The tensile test device for coated wires according to claim 2, characterized in that: The support plate (302) is fixedly installed at the bottom of the driving motor (301) and fixedly connected to the test platform (1). The threaded rod (303) is connected to the input end of the driving motor (301) by wire and movably connected to the inside of the fixing plate (4). The slide rail (304) is fixedly installed on the front and back of the inside of the fixing plate (4). The slider (5) is movably connected to the surface of the slide rail (304) and threadedly connected to the threaded rod (303).
4. The tensile test device for coated wires according to claim 2, wherein: The scale label (305) is pasted on the front and back of the top of the test platform (1). The threaded groove (306) is opened inside the slider (5). The threaded groove (306) is threadedly connected to the threaded rod (303). The round holes (307) are opened at the left and right ends inside the slider (5). The round holes (307) are movably connected to the slide rail (304).
5. The tensile test device for coated wires according to claim 1, characterized in that: A tension sensor (6) is fixedly connected to the top of the slider (5). The tension sensor (6) is fixedly connected to the wrapping column (203). A data acquisition and analyzer (7) is fixedly installed at the bottom of the test platform (1). A display (8) is fixedly installed on the front of the data acquisition and analyzer (7). A maintenance board (9) is fixedly connected to the back of the data acquisition and analyzer (7). A controller (10) is arranged on the left side of the data acquisition and analyzer (7).
6. The tensile test device for plastic-coated wire according to claim 5, characterized in that: Support legs (11) are fixedly connected to the four sides of the bottom of the data acquisition and analyzer (7). A connecting bracket (12) is fixedly connected to the inside of the support legs (11). Anti-slip pads (13) are fixedly connected to the bottoms of the support legs (11).
7. The tensile test device for coated wires according to claim 5, characterized in that: A flashing light (14) is fixedly connected to the left end of the right surface of the data acquisition and analyzer (7). A buzzer (15) is fixedly connected to the right end of the right surface of the data acquisition and analyzer (7).