Device for detecting particles and firmware additives in filter stick
Through the combination of infrared vision and visual light detection devices, the guide components can be detached, which solves the applicability and production process compatibility of detection of particles and firmware additives in the cigarette filter rod, and realizes accurate detection and low-cost maintenance of additives in the filter rod.
Patent Information
- Application Number
- CN202422152118.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-02
AI Technical Summary
The prior art is difficult to effectively detect the phase and surface conditions of particles and firmware additives in cigarette filter rods, affecting the quality and production efficiency of cigarettes.
The infrared vision detection device and the visual light vision detection device are combined, and the guide component can be detached. Through infrared light and visual light dual light source detection, information collection of transparent and opaque filter rods is realized to avoid light source interference and equipment conflicts.
It realizes accurate detection of particles and firmware additives in the filter rod, and is suitable for various cigarette production lines, reducing maintenance costs, improving the applicability of testing and compatibility of production processes.
Smart Images

Figure CN223154830U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cigarette production detection equipment, and particularly relates to a device for detecting particles and firmware additives in a filter rod. Background Art
[0002] Adding various particles, firmware and other solid additives into a cigarette filter tip and using the particles and firmware to achieve functions such as improving the taste of cigarettes, reducing tar and harmful substances, and controlling the temperature and humidity of cigarette smoke is an effective means to improve the quality of cigarettes. To ensure their use performance and the quality of cigarettes, it is necessary to ensure that various particles and firmware are in appropriate positions in the filter rod cavity, and at the same time ensure that the surfaces of all materials are intact and pollution-free. To ensure the production efficiency and quality of cigarettes, appropriate means are needed to effectively detect the foregoing phase and surface conditions. Content of the Utility Model
[0003] The purpose of the utility model is to provide a device with good applicability for collecting and detecting the phase and surface information of particles and firmware additives in a filter rod.
[0004] To achieve the above purpose, the utility model adopts the following technical solutions.
[0005] A device for detecting particles and firmware additives in a filter rod includes an installation box 1, and an infrared vision detection device 2, a visible light vision detection device 3, and a detachable guiding component 4 which are sequentially arranged inside the installation box 1 from top to bottom;
[0006] The detachable guiding component 4 includes a guiding seat 40, a fixed tube 41, and a feeding tube 42; the guiding seat 40 is in a horizontally arranged L-shaped structure and includes a guiding arm 400 and a reflecting arm 401;
[0007] The guiding arm 400 is provided with a first installation hole 40a and a first observation hole 40b which penetrate the arm body and are communicated with each other; the first installation hole 40a is dug out in the horizontal direction, and the first observation hole 40b is dug out in the vertical direction; a reflecting mirror 43 is provided on one side of the reflecting arm 401 facing the fixed tube 41;
[0008] The feeding tube 42 is made of a transparent material. One end of the feeding tube 42 is inserted into the first installation hole 40a and passes through the intersection area of the first installation hole 40a and the first observation hole 40b, and the other end is inserted into the fixed tube 41; the fixed tube 41 is located on one side of the reflecting arm 401, and a reflecting hole 41a facing the reflecting arm 401 is dug out on the fixed tube 41;
[0009] The infrared vision detection device 2 includes an infrared light source 20 and a first camera 21; the infrared light source 20 is located below the guiding seat 40, and the first camera 21 is located above the guiding seat 40. The light of the infrared light source 20 penetrates the feeding tube 42 through the first observation hole 40b and then shoots towards the first camera 21;
[0010] The visible light visual inspection device 3 includes a visible light source 30 and a second camera 31; the visible light source 30 is perpendicular to the material guide tube 42, and the second camera 31 is located at the lower side of the guide seat 40. The light from the visible light source 30 passes through the reflection hole 41a and is emitted to the reflector 43, and is refracted by the reflector 43 to the lens of the second camera 31.
[0011] In a further improvement or preferred embodiment of the aforementioned device for detecting particles and firmware additives in a filter rod, the infrared light source 20 emits light vertically from bottom to top toward the first observation hole 40b; the lens of the first camera 21 is vertically directed toward the first observation hole 40b from bottom to top.
[0012] As a further improvement or preferred embodiment of the above-mentioned device for detecting particles and firmware additives in the filter rod, the reflective hole 41 a is dug out horizontally, and the visible light source 30 is emitted into the reflective hole 41 a horizontally and penetrates the guide tube 42 and then emits to the reflector 43 .
[0013] A further improvement or preferred embodiment of the above-mentioned device for detecting particles and firmware additives in the filter rod is that a mounting opening is provided in the middle of the mounting box 1;
[0014] The detachable guide assembly 4 also includes a connecting plate 45, which is detachably buckled at the installation port by a bolt group; a mounting groove for fixing the guide seat 40 is provided on the inner plate surface of the connecting plate 45; the guide arm 400 is inserted in the mounting groove; the installation box 1 and the bottom of the installation groove are respectively provided with a filter rod inlet and outlet that are directly connected to the guide pipe 42.
[0015] As a further improvement or preferred embodiment of the aforementioned device for detecting particles and firmware additives in the filter rod, one end of the fixing tube 41 is inserted into the first mounting hole 40a and does not pass through the intersection area between the first mounting hole 40a and the first observation hole 40b.
[0016] A further improvement or preferred embodiment of the aforementioned device for detecting particles and firmware additives in filter rods is that the installation box 1 is surrounded by a plurality of shell plates; a light source support seat 10 for supporting and fixing the infrared light source 20 and the visible light source 30 is provided on the inner wall of the installation box 1.
[0017] As a further improvement or preferred embodiment of the above-mentioned device for detecting particles and firmware additives in the filter rod, a connecting hole directly opposite to the material guide tube 42 is provided on the inner wall of the installation box 1, and a positioning piece for positioning the material guide tube 42 is installed in the connecting hole.
[0018] Its beneficial effects are:
[0019] This application is applicable to the acquisition of phase and surface information of particles and firmware inside various types of cigarettes (filters), and is used to assist various devices in realizing quality detection based on information such as vision. Through a specially set optical path system and acquisition method, the horizontal size of the device body is extremely small, and it can be conveniently connected between existing various cigarette production line devices without conflicting with existing various devices or affecting the existing production process. It uses dual light sources of visible light and infrared light for detection, can meet the detection of transparent filter rods and opaque filter rods, has wide practicability, and low use and maintenance costs. Description of the Drawings
[0020] Figure 1 is a schematic diagram of the internal structure of the detection device;
[0021] Figure 2 is a schematic diagram of the detachable guiding component and the light source;
[0022] Figure 3 is a sectional view of the guiding seat;
[0023] Figure 4 is a schematic diagram of the structure of the guiding seat;
[0024] Among them, the reference numerals include:
[0025] installation box (1), light source support seat (10), positioning member (11), infrared vision detection device (2), infrared light source (20), first camera (21), visible light vision detection device (3), visible light source (30), second camera (31), detachable guiding component (4), guiding seat (40), first mounting hole (40a), first observation hole (40b), guiding arm (400), reflecting arm (401), fixed tube (41), reflecting hole (41a), material guiding tube (42), reflecting mirror (43), connecting plate (45). Detailed Embodiment
[0026] The following details the present utility model with specific embodiments.
[0027] A detection device for particles and firmware additives inside a filter rod of this application is mainly applied to various filters, including cigarette products such as transparent filters and paper non-transparent filters, and is used to determine whether the phase of the particles and fixing parts inside them in the corresponding installation cavity is accurate and whether there is any contamination on the surface, so as to continuously collect and detect information on the products on the production line and optimize the product quality control plan.
[0028] In this application, the main structure of the detection device for particles and firmware additives inside the filter rod is as Figure 1As shown, it includes an installation box 1, and an infrared vision detection device 2, a visible light vision detection device 3, and a detachable guide component 4 which are sequentially arranged inside the installation box 1 from top to bottom;
[0029] Among them, the installation box is used to protect and isolate internal devices and components. Since it contains light sources and cameras, etc., using the installation box for isolation and protection can improve the detection effect and prevent external light sources from affecting the imaging quality. At the same time, it can avoid external impurities and dust from entering the internal cavity, causing lens blur and affecting equipment performance.
[0030] As a convenient implementation solution, the installation box 1 is surrounded by a plurality of shell plates; in order to ensure that the relative position of the internal light source and the camera is fixed, a light source support seat 10 for supporting and fixing the infrared light source 20 and the visible light source 30 is provided on the inner wall of the installation box 1. The camera adopts an industrial camera, which is fixed to the inner wall of the installation box through its own bolt holes and screws, without additional settings;
[0031] In order to facilitate docking with the internal structure and the external production line, a connection hole facing the guide tube 42 is provided on the inner wall of the installation box 1, and a positioning piece for positioning the guide tube 42 is installed in the connection hole. The detachable guide assembly 4 is a detachable structure, so that the transparent (usually glass) guide tube 41 inside can be replaced, and docking observation is convenient through the connection hole and the positioning piece. The side of the positioning piece facing the guide tube 42 can be set to a cone hole structure with a cone bottom diameter larger than the tube hole diameter, so as to facilitate the entry and exit of the tested product.
[0032] like Figure 2 , Figure 3 , Figure 4 As shown, the detachable guide assembly 4 includes a guide seat 40, a fixing tube 41, and a material guide tube 42; the guide seat 40 is a horizontally arranged L-shaped structure, including a guide arm 400 and a reflection arm 401;
[0033] The guide arm 400 is provided with a first mounting hole 40a and a first observation hole 40b which penetrate the arm body and are connected to each other; the first mounting hole 40a is dug out in the horizontal direction, and the first observation hole 40b is dug out in the vertical direction; a reflector 43 is provided on the side of the reflective arm 401 facing the fixed tube 41;
[0034] The material guide tube 42 is made of transparent material. One end of the material guide tube 42 is inserted into the first mounting hole 40a and passes through the intersection of the first mounting hole 40a and the first observation hole 40b, and the other end is inserted into the fixing tube 41. The fixing tube 41 is located on one side of the reflection arm 401, and a reflection hole 41a facing the reflection arm 401 is dug out on the fixing tube 41.
[0035] One end of the fixing pipe 41 is inserted into the first mounting hole 40 a and does not pass through the intersection of the first mounting hole 40 a and the first observation hole 40 b .
[0036] There is an installation opening in the middle of the installation box 1; the detachable guiding assembly 4 further includes a connecting plate 45, and the connecting plate 45 is detachably buckled at the installation opening through a bolt group; an installation groove for fixing the guiding seat 40 is provided on the inner side plate surface of the connecting plate 45; the guiding arm 400 is inserted into the installation groove; filter rod inlet and outlet ports that are directly communicated with the material guiding pipe 42 are respectively provided at the bottom of the installation box 1 and the installation groove.
[0037] The detachable guiding assembly 4 is used to control the path of products such as the filter tips to be measured passing through the inside of the detection device, and at the same time control the irradiation area and the acquisition area of the camera and the light source, and guide the light path through the internal channels and specular reflection, so as to control the acquisition area, avoid mutual interference of the light sources, and at the same time simplify the replacement and maintenance method of internal structures such as the material guiding pipe.
[0038] Among them, the internal channels of the guiding seat 40 cooperate with the material guiding holes to enable the product to smoothly pass through the detection area in the horizontal direction. After that, the guiding seat and the fixed pipe form two different optical paths to realize information acquisition in different areas, and the guiding seat and the fixed pipe simultaneously form a positioning and supporting structure for the material guiding pipe 42.
[0039] The infrared vision detection device 2 includes an infrared light source 20 and a first camera 21; the infrared light source 20 is located below the guiding seat 40, the first camera 21 is located above the guiding seat 40, and the light of the infrared light source 20 passes through the material guiding pipe 42 through the first observation hole 40b and then shoots towards the first camera 21;
[0040] The visible light vision detection device 3 includes a visible light source 30 and a second camera 31; the visible light source 30 is perpendicular to the material guiding pipe 42, the second camera 31 is located below the guiding seat 40, and the light of the visible light source 30 passes through the reflection hole 41a and shoots towards the reflecting mirror 43, and is refracted by the reflecting mirror 43 to the lens of the second camera 31.
[0041] For traditional transparent filter tips, the internal visual information can be directly obtained by a normal camera based on natural light imaging, and then the internal phase and surface conditions can be collected this time. However, for non-transparent filter tip products such as paper filter tips, although the thickness is very small, natural light cannot directly penetrate, and the camera cannot only obtain the phase and surface information of the internal structure. In this application, to meet the requirements of the above different situations, two light source schemes of natural light and infrared light are adopted. While using infrared light to meet the information acquisition of the aforementioned non-transparent products, it can also be used for further analysis of internal details, meet the quality detection requirements of different detection contents and different products, and improve the versatility of the device.
[0042] In particular, in order to shorten the optical path of the information collection light path, optimize the device structure, reduce interference, and at the same time compress the volume of the device itself so that it can be better connected to the existing production line, the infrared light source 20 in this embodiment emits light vertically from bottom to top toward the first observation hole 40b; the lens of the first camera 21 is vertically directed from bottom to top toward the first observation hole 40b; the reflective hole 41a is dug out horizontally, and the visible light source 30 is emitted into the reflective hole 41a in the horizontal direction and penetrates the guide tube 42 and then emitted to the reflector 43.
[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.
Claims
1. A detecting device for particles and firmware additives in a filter rod, characterized in that, It comprises an installation box (1), and an infrared vision detection device (2), a visible light vision detection device (3), and a detachable guide component (4) which are arranged in sequence from top to bottom inside the installation box (1); The detachable guide assembly (4) comprises a guide seat (40), a fixing tube (41), and a material guide tube (42); the guide seat (40) is a horizontally arranged L-shaped structure, comprising a guide arm (400) and a reflection arm (401); The guide arm (400) is provided with a first mounting hole (40a) and a first observation hole (40b) which penetrate the arm body and are interconnected; the first mounting hole (40a) is dug out in the horizontal direction, and the first observation hole (40b) is dug out in the vertical direction; a reflector (43) is provided on one side of the reflective arm (401) facing the fixed tube (41); The material guide tube (42) is made of a transparent material. One end of the material guide tube (42) is inserted into the first mounting hole (40a) and passes through the intersection of the first mounting hole (40a) and the first observation hole (40b), and the other end is inserted into the fixing tube (41); the fixing tube (41) is located on one side of the reflection arm (401), and a reflection hole (41a) facing the reflection arm (401) is dug out on the fixing tube (41); The infrared visual detection device (2) comprises an infrared light source (20) and a first camera (21); the infrared light source (20) is located at the lower side of the guide seat (40), the first camera (21) is located at the upper side of the guide seat (40), and the light from the infrared light source (20) passes through the first observation hole (40b), penetrates the material guide tube (42), and then is emitted to the first camera (21); The visible light visual detection device (3) comprises a visible light source (30) and a second camera (31); the visible light source (30) is perpendicular to the material guide tube (42), the second camera (31) is located at the lower side of the guide seat (40), and light from the visible light source (30) passes through a reflection hole (41a) and is emitted to a reflector (43), and is refracted by the reflector (43) to a lens of the second camera (31).
2. The filter rod internal particle and firmware additive detection device according to claim 1, characterized in that, The infrared light source (20) emits light that is directed vertically from bottom to top toward the first observation hole (40b); and the lens of the first camera (21) is directed vertically from bottom to top toward the first observation hole (40b).
3. The particulate matter and firmware additive detection device in a filter rod according to claim 1, wherein The reflecting hole (41a) is dug out in the horizontal direction, and the visible light source (30) is emitted into the reflecting hole (41a) in the horizontal direction and penetrates the material guide tube (42) and then emitted toward the reflecting mirror (43).
4. The filter rod internal particle and firmware additive detection device according to claim 1, characterized in that, The middle part of the installation box (1) is provided with an installation opening; The detachable guide assembly (4) further comprises a connecting plate (45), wherein the connecting plate (45) is detachably buckled at the installation opening via a bolt assembly; a mounting groove for fixing the guide seat (40) is provided on the inner side plate surface of the connecting plate (45); the guide arm (400) is inserted into the mounting groove; and a filter rod inlet and outlet that are directly connected to the material guide pipe (42) are respectively provided on the installation box (1) and the bottom of the installation groove.
5. The filter rod internal particle and firmware additive detection device according to claim 1, characterized in that One end of the fixing tube (41) is inserted into the first mounting hole (40a) and does not pass through the intersection area between the first mounting hole (40a) and the first observation hole (40b).
6. The particulate and firmware additive detection device in the filter rod according to claim 1, characterized in that, The installation box (1) is surrounded by a plurality of shell plates; a light source support seat (10) for supporting and fixing an infrared light source (20) and a visible light source (30) is provided on the inner wall of the installation box (1).
7. The particulate and firmware additive detection device in the filter rod according to claim 1, characterized in that, A connecting hole facing the material guiding pipe (42) is provided on the inner wall of the installation box (1), and a positioning member (11) for positioning the material guiding pipe (42) is installed in the connecting hole.