Optical glass lens surface defect detection device

By designing a surface defect detection device for optical glass lenses, using a combined structure such as a base, motor, turntable, etc. to achieve all-round detection of lenses, solving the problem of inability to detect side and edge defects in the prior art, and improving detection efficiency and comprehensiveness.

CN223154895UActive Publication Date: 2025-07-25WUHAN JINYU PHOTOELECTRIC INSTR CO LTD
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Patent Information

Application Number
CN202422754064.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-07-25
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

The existing optical glass lens detection device cannot effectively detect the side and edge defects of the lens, resulting in incomplete detection.

Method used

An optical glass lens surface defect detection device is designed, using a combined structure of a base, a motor, a turntable, a transparent acrylic round frame, annular block, a rubber sleeve and a curved plate, so that the lens can be shot in all directions during rotation and can be detected using multiple CCD cameras.

Benefits of technology

It realizes all-round detection of optical glass lenses, can effectively detect defects such as scratches and pits, and improves detection efficiency and comprehensiveness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an optical glass lens surface defect detection device which comprises a detection machine box, a machine base is fixedly connected in the detection machine box, a groove is formed in the top of the machine base, a motor is fixedly connected to the inner wall of the groove, and a rotary disc is fixedly connected to the top of an output shaft of the motor. A plurality of circular grooves are formed in the outer wall of the rotating disc, and transparent acrylic circular frames are rotationally connected to the interiors of the circular grooves. Through the arrangement of the machine base, the motor, the rotating disc, the transparent acrylic round frame, the annular block, the connecting column, the disc, the rubber sleeve and the arc-shaped plate, the optical glass lens rotates along with the rotating disc, and through extrusion force and rotating force of the rotating disc, the transparent acrylic round frame rotates automatically after rotating to a certain angle; therefore, the plurality of first CCD cameras and the plurality of second CCD cameras can conveniently shoot the optical glass lens in all directions to detect whether the optical glass lens has the defects of scratches or numb lights.
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Description

Technical Field

[0001] The utility model relates to the technical field of optical glass lens detection, in particular to a device for detecting surface defects of an optical glass lens. Background Technique

[0002] Optical glass lenses need appearance detection because their quality and appearance defects directly affect the imaging quality and user experience. As an important part of optical instruments, the surface quality and appearance defects of optical glass lenses will directly affect the optical performance and visual effect. For example, defects such as scratches and pockmarks will cause light scattering, thereby affecting the imaging clarity and contrast.

[0003] For example, an optical glass lens surface defect detection device with the publication number of CN220690827U in the prior art constructs an optical glass lens surface defect detection device by setting a detection box, a placement box, an exposure lamp, a placement port, a transparent glass, a motor, a threaded rod, a threaded sleeve, an electric push rod and a CCD detection module. The glass lens can be conveniently placed through the placement port, and then the lens placed in the middle of the transparent glass is subjected to strong exposure treatment by the exposure lamp. The defects on the lens surface are revealed by the strong light irradiation. At this time, the settings of the motor, the threaded rod and the threaded sleeve can drive the CCD detection module to expand the detection range of the transparent glass, realize the detection of multiple transparent glasses, and improve the detection efficiency.

[0004] Although the above detection device has solved some existing problems, in actual use, since the glass lens is placed in the placement port for support and the defects of the glass lens are detected through the CCD detection module from above, when detecting the side, due to the occlusion of the placement box and the placement port, it cannot be detected, resulting in the need to re-detect the edge of the optical glass lens subsequently. Content of the Utility Model

[0005] The purpose of the utility model is to solve the disadvantages existing in the prior art, and to propose a device for detecting surface defects of an optical glass lens.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] An optical glass lens surface defect detection device, including a detection chassis, a machine base is fixedly connected inside the detection chassis, a groove is opened at the top of the machine base, a motor is fixedly connected to the inner wall of the groove, the top of the output shaft of the motor is fixedly connected with a turntable, a plurality of circular grooves are opened on the outer wall of the turntable, a transparent acrylic round frame is rotatably connected inside each of the plurality of circular grooves, an annular block is fixedly sleeved on the outer wall of the transparent acrylic round frame, a connecting column is fixedly connected to the bottom of the transparent acrylic round frame, a disc is fixedly connected to the bottom of the connecting column, a rubber sleeve is fixedly sleeved on the outer wall of the disc, an arc-shaped plate is fixedly connected to the outer wall of the machine base, and a photographing mechanism is arranged inside the detection chassis.

[0008] Preferably, the photographing mechanism includes LED fill lights, both ends of the LED fill lights are fixedly connected to the inner wall of the detection chassis, a plurality of first CCD cameras are fixedly connected inside the detection chassis, and a plurality of second CCD cameras are fixedly connected inside the detection chassis. By setting the photographing mechanism to detect the optical glass lens, the plurality of first CCD cameras and the second CCD cameras are arranged around the turntable.

[0009] Preferably, a through hole is opened at the top of the machine base, and the inner wall of the through hole is rotatably connected to the outer wall of the output shaft of the motor. By setting the motor to drive the turntable to rotate.

[0010] Preferably, a plurality of balls are rotatably embedded on the outer wall of the annular block. By setting the balls to assist the annular block to rotate.

[0011] Preferably, the outer wall of the arc-shaped plate is pressed against the outer wall of one of the rubber sleeves. By setting the arc-shaped plate to assist the rubber sleeve to rotate.

[0012] Preferably, an opening and closing door is hinged to the outer wall of the detection chassis.

[0013] Compared with the prior art, the advantages of the present utility model are as follows:

[0014] In this solution, by setting the machine base, the motor, the turntable, the transparent acrylic round frame, the annular block, the connecting column, the disc, the rubber sleeve and the arc-shaped plate, the optical glass lens rotates with the turntable, and through the extrusion force and the rotation force of the turntable, the transparent acrylic round frame rotates automatically after rotating to a certain angle, so as to facilitate the plurality of first CCD cameras and the plurality of second CCD cameras to take all-round pictures of the optical glass lens to detect whether there are defects such as scratches or pitting lights. Description of the Drawings

[0015] To more clearly illustrate the technical solution of the present utility model, the following will briefly introduce the drawings required for use in the description of the specific embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0016] Figure 1 Schematic diagram of the three-dimensional structure of a surface defect detection device for an optical glass lens proposed by the present utility model;

[0017] Figure 2 Schematic diagram of the cross-sectional structure of a surface defect detection device for an optical glass lens proposed by the present utility model;

[0018] Figure 3 Schematic diagram of the partial three-dimensional structure of a surface defect detection device for an optical glass lens proposed by the present utility model;

[0019] Figure 4 Schematic diagram of the arc plate structure of a surface defect detection device for an optical glass lens proposed by the present utility model.

[0020] In the figure: 1, detection chassis; 2, machine base; 3, motor; 4, turntable; 5, transparent acrylic round frame; 6, annular block; 7, connecting column; 8, disc; 9, rubber sleeve; 10, arc plate; 11, opening and closing door; 12, LED supplementary light; 13, first CCD camera; 14, second CCD camera. Specific embodiments

[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.

[0022] As Figures 1 - 4 shown, it relates to a surface defect detection device for an optical glass lens, including a detection chassis 1. A machine base 2 is fixedly connected inside the detection chassis 1. A groove is opened at the top of the machine base 2. The inner wall of the groove is fixedly connected with a motor 3. A through hole is opened at the top of the machine base 2. The inner wall of the through hole is rotationally connected with the outer wall of the output shaft of the motor 3. The top of the output shaft of the motor 3 is fixedly connected with a turntable 4. Without affecting the placement of the optical glass lens, the motor 3 drives the turntable 4 to rotate slowly.

[0023] A plurality of circular grooves are formed in the outer wall of the turntable 4. Inside each of the plurality of circular grooves, a transparent acrylic circular frame 5 is rotatably connected. The transparent acrylic circular frame 5 has a high light transmittance to facilitate the shooting by the second CCD camera 14. An annular block 6 is fixedly sleeved on the outer wall of the transparent acrylic circular frame 5. A plurality of balls are rotatably embedded in the outer wall of the annular block 6. When the transparent acrylic circular frame 5 rotates, it rotates in the circular groove through the annular block 6.

[0024] A connecting column 7 is fixedly connected to the bottom of the transparent acrylic circular frame 5. A disc 8 is fixedly connected to the bottom of the connecting column 7. The connecting column 7 supports the disc 8. A rubber sleeve 9 is fixedly sleeved on the outer wall of the disc 8. An arc-shaped plate 10 is fixedly connected to the outer wall of the machine base 2. The arc-shaped plate 10 is made of metal, and the initial contact surface of the rubber sleeve 9 is processed into an arc shape to facilitate the subsequent extrusion and rotation of the rubber sleeve 9 with the arc-shaped plate 10. An opening and closing door 11 is hinged to the outer wall of the detection chassis 1. The outer wall of the arc-shaped plate 10 is pressed against the outer wall of one of the rubber sleeves 9. The overall arc of the arc-shaped plate 10 satisfies the circular movement track of the rubber sleeve 9.

[0025] A shooting mechanism is provided inside the detection chassis 1. The shooting mechanism includes an LED fill light 12, which improves the fill light effect and can be additionally installed inside the detection chassis 1. The two ends of the LED fill light 12 are fixedly connected to the inner wall of the detection chassis 1. A plurality of first CCD cameras 13 are fixedly connected inside the detection chassis 1. A plurality of second CCD cameras 14 are fixedly connected inside the detection chassis 1. The plurality of first CCD cameras 13 and the plurality of second CCD cameras 14 adopt existing conventional models.

[0026] Working principle: When in use, rotate the opening and closing door 11 outward to expose the inside of the detection chassis 1. The motor 3 operates to drive the turntable 4 to rotate. Place the optical glass lens on the top of the transparent acrylic circular frame 5. As the turntable 4 slowly rotates, it drives the optical glass lens to approach the first CCD camera 13 and the second CCD camera 14. When the rubber sleeve 9 on the disc 8 at the bottom of the transparent acrylic circular frame 5 contacts the outer wall of the arc-shaped plate 10, as the motor 3 operates, the rubber sleeve 9 is pressed against the arc-shaped plate 10. Due to the extrusion force and the rotation force of the turntable 4, the transparent acrylic circular frame 5 rotates through the annular block 6 and the plurality of balls, thereby driving the optical glass lens placed on the top of the transparent acrylic circular frame 5 to rotate. At this time, the plurality of first CCD cameras 13 shoot the edge of the optical glass lens, and the plurality of second CCD cameras 14 shoot the optical glass lens to detect whether there are defects such as scratches or pits.

[0027] It should be noted that in actual use, an existing PLC controller can be added. The PLC controller is electrically connected to the motor 3, the LED fill light 12, the first CCD camera 13, and the second CCD camera 14, which is convenient for controlling the overall operation. The specific data analysis and processing involved to further implement the control function are the method contents that those skilled in the art can achieve based on common knowledge. These method contents are not within the scope of this solution. The above description is only to illustrate the beneficial effects that can be achieved by the improvement of this hardware structure in combination with common knowledge.

[0028] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the present invention to only the specific implementation manners. Obviously, many modifications and changes can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.

Claims

1. An optical glass lens surface defect detection device, including a detection chassis (1), characterized in that, Inside the detection chassis (1), a machine base (2) is fixedly connected. A groove is provided at the top of the machine base (2), and a motor (3) is fixedly connected to the inner wall of the groove. The top of the output shaft of the motor (3) is fixedly connected to a turntable (4). A plurality of circular grooves are provided on the outer wall of the turntable (4), and a transparent acrylic circular frame (5) is rotatably connected to the inside of each of the plurality of circular grooves. An annular block (6) is fixedly sleeved on the outer wall of the transparent acrylic circular frame (5). A connecting column (7) is fixedly connected to the bottom of the transparent acrylic circular frame (5). The bottom of the connecting column (7) is fixedly connected to a disc (8). A rubber sleeve (9) is fixedly sleeved on the outer wall of the disc (8). An arc-shaped plate (10) is fixedly connected to the outer wall of the machine base (2). A photographing mechanism is provided inside the detection chassis (1).

2. The surface defect detection device for an optical glass lens according to claim 1, wherein The photographing mechanism includes an LED fill light (12), and both ends of the LED fill light (12) are fixedly connected to the inner wall of the detection chassis (1). A plurality of first CCD cameras (13) are fixedly connected inside the detection chassis (1), and a plurality of second CCD cameras (14) are fixedly connected inside the detection chassis (1).

3. An optical glass lens surface defect detection device according to claim 1, characterized in that, A through hole is provided at the top of the machine base (2), and the inner wall of the through hole is rotatably connected to the outer wall of the output shaft of the motor (3).

4. An optical glass lens surface defect detection device according to claim 1, characterized in that, A plurality of balls are rotatably embedded in the outer wall of the annular block (6).

5. An optical glass lens surface defect detection device according to claim 1, characterized in that, The outer wall of the arc-shaped plate (10) is pressed against the outer wall of one of the rubber sleeves (9).

6. The surface defect detection device for an optical glass lens according to claim 1, characterized in that, An opening and closing door (11) is hinged to the outer wall of the detection chassis (1).

Citation Information

Patent Citations

  • Optical glass lens surface defect detection device

    CN220690827U