High-voltage ignition cable

By setting up a fire-proof layer, waterproof layer, corrosion-resistant layer and cooling pipe structure in the high-voltage ignition cable, the problem of cooling water corrosion is solved, the service life of the cable is extended and the normal operation of the cable is ensured.

CN223155702UActive Publication Date: 2025-07-25SHANGHAI SHENGHUA SPECIAL CABLE
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Patent Information

Application Number
CN202421929729.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-07-25
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

Existing high-voltage ignition cables are prone to corrosion in cooling water, resulting in damage to the conductor and cannot be replaced locally, resulting in waste of materials and operating failures.

Method used

The structural design of the silicone conductor peripheral fireproof layer, waterproof layer, first corrosion-resistant layer, cooling pipe, second corrosion-resistant layer, anti-seepage layer, reinforcement layer and protective layer is adopted to prevent the corrosion and leakage of cooling water and extend the service life.

Benefits of technology

Effectively prevent the ignition cable body and cooling pipe from being corroded, prevent moisture from intrusion, ensure normal operation of the cable, and reduce material waste and failure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-voltage ignition cable, and particularly relates to the technical field of high-voltage ignition cables, the high-voltage ignition cable comprises an ignition cable body, the ignition cable body comprises a silica gel conductor, a fireproof layer is arranged outside the silica gel conductor, a waterproof layer is arranged outside the fireproof layer, a first corrosion-resistant layer is arranged outside the waterproof layer, and a second corrosion-resistant layer is arranged outside the first corrosion-resistant layer. A cooling pipe for cooling the ignition cable body is arranged outside the ignition cable body, the cooling pipe comprises a second corrosion-resistant layer, an impermeable layer is arranged outside the second corrosion-resistant layer, a reinforcing layer is arranged outside the impermeable layer, a protective layer is arranged outside the reinforcing layer, and the two sides of the cooling pipe are fixedly communicated with connecting pipes. According to the utility model, the ignition cable body can be prevented from being corroded by cooling water through the first corrosion-resistant layer, the service life of the ignition cable body is prolonged, and the waterproof layer is arranged to prevent the ignition cable body from being damaged by water invasion, so that the normal operation of the cable is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-voltage ignition cables, and particularly relates to a high-voltage ignition cable. Background Art

[0002] When a new energy vehicle starts and is powered on, the voltage is relatively high, and a high-voltage ignition cable is required. Ordinary high-voltage ignition cables cannot be disassembled. If there is a problem inside, the whole cable can only be replaced, which is very wasteful and the replacement is relatively slow. Moreover, as the requirements for vehicle performance are getting higher and higher, the voltage of the vehicle is also getting larger. The large voltage brings heat stress to the cable, and it is easy to generate heat during use.

[0003] For example, a high-voltage ignition cable for a new energy vehicle with quick connection provided in the Chinese patent application with the application number 202221191301.3 includes a conductor and a cooling layer. The conductor is inserted into the inside of the cooling layer. An insulating layer is wrapped around the outside of the conductor. A talcum powder layer is provided on the outer wall of the insulating layer. And the conductor is inserted into the inner wall of the cooling layer through the talcum powder layer. And the cooling layer includes a fireproof layer. And a first reinforcing rib is provided inside the fireproof layer. And the outer wall of the fireproof layer is connected to an outer layer through a supporting surface. And a cooling water cavity is formed between the outer layer and the fireproof layer. And water inlets and outlets are provided at both ends of the outer layer. The cable conducts electricity through the conductor. And when it is damaged, the conductor can be directly pulled out. When replacing the cable, it is not necessary to replace the whole cable, and only the conductor needs to be replaced, reducing material waste. And by passing water through the cooling layer, the problem of conductor heating can be effectively solved.

[0004] However, the following problems still exist in this technical solution: In this technical solution, the conductor is immersed in cooling water. Over time, the cooling water is likely to corrode the outer surface of the conductor, resulting in damage to the conductor. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a high-voltage ignition cable. The first corrosion-resistant layer can prevent the ignition cable body from being corroded by cooling water, prolong the service life of the ignition cable body. And by providing a waterproof layer, it can prevent moisture from invading the inside of the ignition cable body and causing failures, thereby ensuring the normal operation of the cable, so as to solve the above-mentioned deficiencies in the technology.

[0006] To achieve the above object, the present utility model provides the following technical solution: A high-voltage ignition cable, including an ignition cable body, the ignition cable body includes a silicone conductor, a fireproof layer is provided outside the silicone conductor, a waterproof layer is provided outside the fireproof layer, a first corrosion-resistant layer is provided outside the waterproof layer, a cooling pipe for cooling the ignition cable body is provided outside the ignition cable body, the cooling pipe includes a second corrosion-resistant layer, an anti-seepage layer is provided outside the second corrosion-resistant layer, a strengthening layer is provided outside the anti-seepage layer, a protective layer is provided outside the strengthening layer, and connecting pipes are fixedly communicated with both sides of the cooling pipe.

[0007] Preferably, the fireproof layer is made of graphite material to improve the fireproof property of the ignition cable body.

[0008] Preferably, the waterproof layer is made of rubber, which can prevent cooling water from entering the interior of the ignition cable body.

[0009] Preferably, the first corrosion-resistant layer is made of PVC material, which can protect the surface of the ignition cable body from being corroded by cooling water and extend the service life of the ignition cable body.

[0010] Preferably, the second corrosion-resistant layer is made of polytetrafluoroethylene to protect the interior of the cooling pipe from being corroded by cooling water and extend the service life of the cooling pipe.

[0011] Preferably, the anti-seepage layer is made of a polymer anti-seepage material to prevent cooling water from seeping out of the cooling pipe.

[0012] Preferably, the strengthening layer is made of multiple metal wires woven together to increase the strength of the cooling pipe.

[0013] Preferably, the protective layer is made of polyurethane material to protect the cooling pipe.

[0014] In the above technical solution, the technical effects and advantages provided by the present utility model are:

[0015] 1. In the present utility model, there is a first corrosion-resistant layer, which is made of PVC material. PVC material is a relatively common cable insulation material with good corrosion resistance, so as to avoid the ignition cable body being corroded by cooling water and extend the service life of the ignition cable body;

[0016] 2. In the present utility model, there is a waterproof layer, which is made of rubber. Rubber has excellent electrical resistance and chemical resistance, and at the same time has advantages such as high softness, good sealing performance, and strong anti-aging performance. By setting the waterproof layer, it can prevent the interior of the ignition cable body from being invaded by moisture and generating faults, thus ensuring the normal operation of the cable;

[0017] 3. The utility model is provided with a second corrosion-resistant layer, which is made of polytetrafluoroethylene. Polytetrafluoroethylene, also known as Teflon or PTFE, is a very corrosion-resistant material with excellent chemical corrosion resistance. It can resist the erosion of various chemical substances such as acid, alkali, and salt. It has excellent chemical corrosion resistance. By providing the second corrosion-resistant layer, the cooling pipe can be prevented from being corroded by cooling water, thereby extending the service life of the cooling pipe;

[0018] 4. The utility model is provided with an anti-seepage layer, which is made of polymer anti-seepage material. The polymer anti-seepage material is a film made of high molecular polymer, which can form a tough and dense anti-seepage layer, which can effectively prevent the leakage of liquid and gas. By setting the anti-seepage layer, the cooling water inside the cooling pipe can be prevented from seeping out of the cooling pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0020] Figure 1 It is a front view of the utility model;

[0021] Figure 2 It is a schematic diagram of the structure in which the ignition cable body and the cooling tube are separated according to the utility model;

[0022] Figure 3 This is a top view of the ignition cable body of the utility model;

[0023] Figure 4 For the utility model Figure 5 A cross-sectional view of the ignition cable body in direction A;

[0024] Figure 5 This is a top view of the cooling pipe of the utility model;

[0025] Figure 6 For the utility model Figure 5 Cross-sectional view of the middle cooling tube in direction B;

[0026] Figure 7 For the utility model Figure 6 Enlarged view of C in the middle.

[0027] Description of reference numerals:

[0028] 1 ignition cable body, 101 silicone conductor, 102 fireproof layer, 103 waterproof layer, 104 first corrosion-resistant layer;

[0029] 2 Cooling pipe, 201 Second corrosion-resistant layer, 202 Anti-seepage layer, 203 Reinforcement layer, 204 Protective layer; 3 Connecting pipe. Detailed implementation mode

[0030] In order to enable those skilled in the art to better understand the technical solution of the present utility model, the present utility model will be further introduced in detail below with reference to the accompanying drawings.

[0031] The present utility model provides a high-voltage ignition cable as Figures 1-7 shown, including an ignition cable body 1, the ignition cable body 1 includes a silicone conductor 101, a fireproof layer 102 is provided outside the silicone conductor 101, a waterproof layer 103 is provided outside the fireproof layer 102, a first corrosion-resistant layer 104 is provided outside the waterproof layer 103, a cooling pipe 2 for cooling the ignition cable body 1 is provided outside the ignition cable body 1, the cooling pipe 2 includes a second corrosion-resistant layer 201, an anti-seepage layer 202 is provided outside the second corrosion-resistant layer 201, a reinforcement layer 203 is provided outside the anti-seepage layer 202, a protective layer 204 is provided outside the reinforcement layer 203, and connecting pipes 3 are fixedly connected to both sides of the cooling pipe 2;

[0032] Insert the ignition cable body 1 into the cooling pipe 2, and then connect it to the independent water tank of the vehicle through the connecting pipe 3. The independent water tank is filled with cooling water, and then the water is guided through a micro water pump to suck the cooling water into the cooling pipe 2, and the cooling water can cool the ignition cable body 1.

[0033] As Figure 4 shown, the fireproof layer 102 is made of graphite material. Graphite material is a common fireproof material, which has the characteristics of non-combustion, no smoke, and no generation of toxic gases, and can effectively prevent the ignition cable body 1 from catching fire and extend the service life of the ignition cable body 1.

[0034] As Figure 4 shown, the waterproof layer 103 is made of rubber. The present utility model is provided with a waterproof layer 103, and the waterproof layer 103 is made of rubber. Rubber has excellent electrical resistance and chemical resistance, and at the same time has advantages such as high softness, good sealing performance, and strong anti-aging performance. By setting the waterproof layer 103, it can prevent the inside of the ignition cable body 1 from being invaded by moisture and generating faults, thereby ensuring the normal operation of the cable.

[0035] As Figure 4 shown, the first corrosion-resistant layer 104 is made of PVC material. The present utility model is provided with a first corrosion-resistant layer 104, and the first corrosion-resistant layer 104 is made of PVC material. PVC material is a relatively common cable insulation material, which has good corrosion resistance, so as to avoid the ignition cable body 1 being corroded by the cooling water and extend the service life of the ignition cable body 1.

[0036] As Figure 7 shown, the second corrosion-resistant layer 201 is made of polytetrafluoroethylene, which is also known as Teflon or PTFE. It is a very corrosion-resistant material with excellent chemical corrosion resistance. It can resist the erosion of various chemical substances such as acids, alkalis, and salts, and has excellent chemical corrosion resistance. By providing the second corrosion-resistant layer 201, the cooling pipe 2 can be prevented from being corroded by the cooling water, thereby extending the service life of the cooling pipe 2.

[0037] As Figure 7 shown, the anti-seepage layer 202 is made of a polymer anti-seepage material. The polymer anti-seepage material is a thin film made of a high molecular polymer. It can form a tough and dense anti-seepage layer, which can effectively prevent the leakage of liquids and gases. By providing the anti-seepage layer 202, the cooling water inside the cooling pipe 2 can be prevented from leaking out from the inside of the cooling pipe 2.

[0038] As Figure 7 shown, the reinforcing layer 203 is made by weaving a plurality of metal wires together. Weaving a plurality of metal wires together gives the cooling pipe 2 sufficient strength to prevent damage inside the cooling pipe 2.

[0039] As Figure 7 shown, the protective layer 204 is made of polyurethane material. The polyurethane material has high hardness and good flexibility, and has excellent abrasion resistance, oil resistance and durability. By providing the protective layer 204, the internal structure of the cooling pipe 2 can be protected, and the service life of the cooling pipe 2 can be extended.

[0040] Only some exemplary embodiments of the present invention have been described above by way of illustration. Without doubt, for those of ordinary skill in the art, various different ways can be used to modify the described embodiments without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A high-voltage ignition cable, comprising an ignition cable body (1), characterized in that: The ignition cable body (1) includes a silicone conductor (101), a fireproof layer (102) is provided outside the silicone conductor (101), a waterproof layer (103) is provided outside the fireproof layer (102), and a first corrosion-resistant layer (104) is provided outside the waterproof layer (103); A cooling pipe (2) for cooling the ignition cable body (1) is provided outside the ignition cable body (1); The cooling pipe (2) includes a second corrosion-resistant layer (201), an anti-seepage layer (202) is provided outside the second corrosion-resistant layer (201), a strengthening layer (203) is provided outside the anti-seepage layer (202), and a protective layer (204) is provided outside the strengthening layer (203); Connecting pipes (3) are fixedly communicated with both sides of the cooling pipe (2).

2. The high-voltage ignition cable according to claim 1, characterized in that: The fireproof layer (102) is made of graphite material.

3. A high-voltage ignition cable according to claim 1, characterized in that: The waterproof layer (103) is made of rubber.

4. A high-voltage ignition cable according to claim 1, characterized in that: The first corrosion-resistant layer (104) is made of PVC material.

5. A high-voltage ignition cable according to claim 1, characterized in that: The second corrosion-resistant layer (201) is made of polytetrafluoroethylene.

6. A high-voltage ignition cable according to claim 1, characterized in that: The anti-seepage layer (202) is made of a polymer anti-seepage material.

7. A high-voltage ignition cable according to claim 1, characterized in that: The strengthening layer (203) is made by braiding a plurality of metal wires together.

8. A high-voltage ignition cable according to claim 1, characterized in that: The protective layer (204) is made of polyurethane material.

Citation Information

Patent Citations

  • Quick connection type high-voltage ignition cable for new energy automobile

    CN217955530U