Dipping device for graphite electrode processing
By designing an impregnation device for graphite electrode processing, it can rotate or rotate in the impregnation liquid, the problem of poor impregnation effect of graphite electrodes is solved, and better impregnation effect and processing efficiency are achieved.
Patent Information
- Application Number
- CN202420959868.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The existing graphite electrode impregnation device has poor contact with the graphite electrode in the impregnation liquid, resulting in unsatisfactory impregnation effect.
An impregnation device for processing graphite electrodes is designed. Through movement, lifting and transmission mechanisms, the graphite electrodes are rotated or rotated in the impregnation liquid. The combination of the rotating shaft and the jaws is used to ensure that the impregnation liquid and the graphite electrode are in full contact.
The impregnation effect of graphite electrodes is improved, the contact between the impregnation liquid and the graphite electrodes is enhanced, and processing efficiency and product performance are improved.
Smart Images

Figure CN223155740U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of graphite electrode processing, in particular to an impregnation device for graphite electrode processing. Background Art
[0002] The porosity of the raw graphite electrode after pressing is very low. However, after the product is roasted, part of the coal tar pitch decomposes into gas and escapes during the roasting process, while the other part cokes into asphalt coke. The volume of the generated asphalt coke is much smaller than the original volume of the coal tar pitch. Although it shrinks slightly during the roasting process, many irregular tiny pores with different pore sizes are still formed inside the product. The presence of a large number of pores will inevitably have a certain impact on the physical and chemical properties of the product. Impregnation is a process that reduces the porosity of the product, increases the density, increases the compressive strength, reduces the resistivity of the finished product, and changes the physical and chemical properties of the product.
[0003] Existing graphite electrodes are all immersed in the impregnation liquid for a circle, and then taken out, and they cannot be in good contact with the impregnation liquid, such as the impregnation device for graphite electrode production disclosed in the patent with authorization announcement number CN 211141538 U, which leads to poor impregnation effect. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide an impregnation device for graphite electrode processing, wherein the graphite electrode can revolve or rotate in the impregnation liquid, and the impregnation liquid can be disturbed during the rotation process, so that the impregnation liquid can better contact with the graphite electrode, thereby improving the impregnation effect of the graphite electrode, and can effectively solve the problems in the background technology.
[0005] In order to achieve the purpose of the utility model, the utility model adopts the following technical solutions:
[0006] A dipping device for graphite electrode processing comprises a dipping box, a supporting frame is fixed on the side of the dipping box, a moving mechanism is installed on the inner side of the end of the supporting frame, a connecting frame is fixed on the side of the moving part of the moving mechanism, a lifting mechanism is installed on the connecting frame, a rotating seat is rotatably provided on the lifting mechanism, a rotating array is provided with a rotating shaft on the rotating seat, the rotating shaft is rotatably connected with the rotating seat, a claw for fixing the graphite electrode is installed at the bottom of the rotating shaft, the top of the rotating shaft is transmission-connected with the lifting part of the lifting mechanism through a transmission mechanism, a driving mechanism for driving the rotating seat to rotate is installed on the lifting part of the lifting mechanism, a PLC controller is installed on the side of the supporting frame, and the PLC controller is electrically connected to an external power supply.
[0007] Further, the moving mechanism includes a guide rail and a linear motor. The end of the guide rail is fixedly connected to the support frame. The linear motor is assembled on the guide rail. The connecting frame is fixed to the side of the linear motor. The linear motor is electrically connected to the PLC controller.
[0008] Further, the lifting mechanism includes an electric push rod and a lifting seat. The electric push rod is installed at the bottom of the connecting frame. The lifting seat is fixed to the telescopic end of the electric push rod. The rotating seat is rotatably arranged on the lifting seat. The electric push rod is electrically connected to the PLC controller.
[0009] Further, the driving mechanism includes a stepping motor, a worm gear and a worm. The worm gear is fixed to the top of the rotating seat. The stepping motor is installed on the side of the lifting seat. The worm is fixed to the output shaft of the stepping motor and meshes with the worm gear. The stepping motor is electrically connected to the PLC controller.
[0010] Further, the transmission mechanism includes a first gear and a second gear. The first gear is fixed to the top end of the rotating shaft. The second gear is fixed to the middle of the support of the lifting seat. The first gear meshes with the second gear.
[0011] Further, it further includes a drain pipe. The drain pipe is connected to the side of the impregnation tank near the bottom. A switching valve is assembled on the drain pipe.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows: The impregnation device for graphite electrode processing of the present utility model has the following advantages:
[0013] 1. The graphite electrode is transferred between different workstations through the moving mechanism, and its movement is convenient, thereby improving the processing efficiency of the graphite electrode.
[0014] 2. The driving mechanism drives the rotating seat to rotate, so that the graphite electrode rotates in the impregnation tank. At the same time, the first gear meshes with the second gear. The first gear drives the claw to rotate through the rotating shaft, so that the graphite electrode rotates self. During the revolution or self-rotation of the graphite electrode, the impregnating liquid is disturbed, so that the impregnating liquid can better contact with the graphite electrode, thereby improving the impregnation effect of the graphite electrode. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0016] Figure 2 is a three-dimensional sectional structural schematic diagram of the present utility model;
[0017] Figure 3 is an enlarged structural schematic diagram at A of the present utility model.
[0018] In the figure: 1 impregnation box, 2 support frame, 3 moving mechanism, 31 guide rail, 32 linear motor, 4 lifting mechanism, 41 electric push rod, 42 lifting seat, 5 driving mechanism, 51 stepping motor, 52 worm gear, 53 worm, 6 transmission mechanism, 61 first gear, 62 second gear, 7 rotating seat, 8 rotating shaft, 9 claw, 10 PLC controller, 11 switch valve, 12 drain pipe, 13 connecting frame. DETAILED DESCRIPTION
[0019] The present invention can be explained in detail through the following embodiments. The purpose of disclosing the present invention is to protect all technical improvements within the scope of the present invention.
[0020] See also Figures 1 - 3 The present embodiment provides a technical solution: an impregnation device for graphite electrode processing, comprising an impregnation box 1, a support frame 2 is fixed on the side of the impregnation box 1, a moving mechanism 3 is installed on the inner side of the end of the support frame 2, a connecting frame 13 is fixed on the side of the moving part of the moving mechanism 3, a lifting mechanism 4 is installed on the connecting frame 13, a rotating seat 7 is rotatably provided on the lifting mechanism 4, a rotating shaft 8 is rotatably provided on the rotating seat 7, the rotating shaft 8 is rotatably connected to the rotating seat 7, a claw 9 for fixing the graphite electrode is installed at the bottom of the rotating shaft 8, the top of the rotating shaft 8 is transmission-connected to the lifting part of the lifting mechanism 4 through a transmission mechanism 6, a driving mechanism 5 for driving the rotating seat 7 to rotate is installed on the lifting part of the lifting mechanism 4, a PLC controller 10 is installed on the side of the support frame 2, and the PLC controller 10 is electrically connected to an external power supply.
[0021] The moving mechanism 3 includes a guide rail 31 and a linear motor 32. The end of the guide rail 31 is fixedly connected to the support frame 2. The linear motor 32 is assembled on the guide rail 31. The connecting frame 13 is fixed on the side of the linear motor 32. The linear motor 32 is electrically connected to the PLC controller 10. The graphite electrode is fixed by the claw 9. Then, the linear motor 32 moves on the guide rail 31, and the linear motor 32 drives the connecting frame 13 to move, thereby moving the graphite electrode to the top of the impregnation box 1. After the impregnation is completed, the graphite electrode is removed from the impregnation box 1, and then transferred to the next workstation driven by the moving mechanism 3. It is easy to move, thereby improving the processing efficiency of the graphite electrode.
[0022] The lifting mechanism 4 includes an electric push rod 41 and a lifting seat 42. The electric push rod 41 is installed at the bottom of the connecting frame 13. The lifting seat 42 is fixed to the telescopic end of the electric push rod 41. The rotating seat 7 is rotatably set on the lifting seat 42. The electric push rod 41 is electrically connected to the PLC controller 10. The telescopic end of the electric push rod 41 drives the lifting seat 42 to perform lifting and lowering movements, so that the graphite electrode is immersed in the impregnation box 1 filled with impregnation liquid, ensuring the rationality of the design.
[0023] The driving mechanism 5 includes a stepper motor 51, a worm gear 52 and a worm 53. The worm gear 52 is fixed on the top of the rotating seat 7. The stepper motor 51 is installed on the side of the lifting seat 42. The worm 53 is fixed on the output shaft of the stepper motor 51, and the worm 53 meshes with the worm gear 52. The stepper motor 51 is electrically connected to the PLC controller 10. The transmission mechanism 6 includes a first gear 61 and a second gear 62. The first gear 61 is fixed at the top end of the rotating shaft 8. The second gear 62 is fixed in the middle of the support of the lifting seat 42. The first gear 61 meshes with the second gear 62. The output shaft of the stepper motor 51 drives the worm 53 to rotate. The worm 53 meshes with the worm gear 52, and the worm gear 52 drives the rotating seat 7 to rotate, so that the graphite electrode rotates in the impregnation tank 1. At the same time, the first gear 61 meshes with the second gear 62, and the first gear 61 drives the claw 9 to rotate through the rotating shaft 8, so that the graphite electrode rotates. During the revolution or rotation of the graphite electrode, the impregnating liquid is disturbed, so that the impregnating liquid can better contact with the graphite electrode, thereby improving the impregnation effect of the graphite electrode.
[0024] It further includes a drain pipe 12. The drain pipe 12 is connected to the side of the impregnation tank 1 near the bottom. A switch valve 11 is assembled on the drain pipe 12. When the switch valve 11 is opened, the impregnating liquid in the impregnation tank 1 can be discharged through the drain pipe 12, ensuring the rationality of the design.
[0025] The working principle of an impregnation device for processing graphite electrodes provided by the present utility model is as follows: The graphite electrode is fixed by the claw 9. Then, the linear motor 32 moves on the guide rail 31, and the linear motor 32 drives the connecting frame 13 to move, so as to move the graphite electrode directly above the impregnation tank 1. Then, the telescopic end of the electric push rod 41 drives the lifting seat 42 to move up and down, so that the graphite electrode is immersed in the impregnation tank 1 filled with the impregnating liquid. Then, the output shaft of the stepper motor 51 drives the worm 53 to rotate. The worm 53 meshes with the worm gear 52, and the worm gear 52 drives the rotating seat 7 to rotate, so that the graphite electrode rotates in the impregnation tank 1. At the same time, the first gear 61 meshes with the second gear 62, and the first gear 61 drives the claw 9 to rotate through the rotating shaft 8, so that the graphite electrode rotates. During the revolution or rotation of the graphite electrode, the impregnating liquid is disturbed, so that the impregnating liquid can better contact with the graphite electrode. After impregnation, the graphite electrode is removed from the impregnation tank 1, and then transferred to the next station under the drive of the moving mechanism 3. When the switch valve 11 is opened, the impregnating liquid in the impregnation tank 1 can be discharged through the drain pipe 12.
[0026] It should be noted that the components disclosed in the above embodiments are all common standard components or components known to those skilled in the art. Their structures and principles can be learned by those skilled in the art through technical manuals or obtained through conventional experimental methods. The PLC controller 10 is powered by an external power supply, and the model of the PLC controller 10 is selected as XCC. The jaw 9 can be selected as the jaw in the patent with the application publication number CN 117443656 A, and its fixing method for the graphite electrode is the same.
[0027] The parts not described in detail in the present utility model are prior art. Although the present utility model is specifically shown and introduced in combination with the preferred implementation embodiments, there are many methods and ways to specifically implement this technical solution. The above description is only the preferred implementation manner of the present utility model. However, those skilled in the art should understand that various changes can be made to the present utility model in terms of form and details without departing from the spirit and scope of the present utility model defined by the appended claims, and all of them are within the protection scope of the present utility model.
Claims
1. An impregnation device for graphite electrode processing, comprising an impregnation tank (1), and a support frame (2) is fixed on the side of the impregnation tank (1), characterized in that: A moving mechanism (3) is installed on the inner side of the end of the support frame (2); a connecting frame (13) is fixed on the side of the moving part of the moving mechanism (3); a lifting mechanism (4) is installed on the connecting frame (13); a rotating seat (7) is rotatably provided on the lifting mechanism (4); a rotating shaft (8) is rotatably arranged on the rotating seat (7); the rotating shaft (8) is rotatably connected to the rotating seat (7); a clamping claw (9) for fixing the graphite electrode is installed at the bottom of the rotating shaft (8); the top of the rotating shaft (8) is transmission-connected to the lifting part of the lifting mechanism (4) through a transmission mechanism (6); a driving mechanism (5) for driving the rotating seat (7) to rotate is installed on the lifting part of the lifting mechanism (4); a PLC controller (10) is installed on the side of the support frame (2); and the PLC controller (10) is electrically connected to an external power supply.
2. The impregnation device for processing graphite electrodes according to claim 1, characterized in that: The moving mechanism (3) comprises a guide rail (31) and a linear motor (32); the end of the guide rail (31) is fixedly connected to the support frame (2); the linear motor (32) is mounted on the guide rail (31); the connecting frame (13) is fixed to the side of the linear motor (32); and the linear motor (32) is electrically connected to the PLC controller (10).
3. An impregnation device for processing graphite electrodes according to claim 1, characterized in that: The lifting mechanism (4) comprises an electric push rod (41) and a lifting seat (42), the electric push rod (41) being mounted at the bottom of a connecting frame (13), the lifting seat (42) being fixed to a telescopic end of the electric push rod (41), the rotating seat (7) being rotatably disposed on the lifting seat (42), and the electric push rod (41) being electrically connected to a PLC controller (10).
4. The impregnation device for processing graphite electrodes according to claim 3, characterized in that: The driving mechanism (5) comprises a stepping motor (51), a worm wheel (52) and a worm (53); the worm wheel (52) is fixed on the top of the rotating seat (7); the stepping motor (51) is installed on the side of the lifting seat (42); the worm (53) is fixed on the output shaft of the stepping motor (51), and the worm (53) is meshed with the worm wheel (52); and the stepping motor (51) is electrically connected to the PLC controller (10).
5. The impregnation device for processing graphite electrodes according to claim 3, characterized in that: The transmission mechanism (6) comprises a first gear (61) and a second gear (62), wherein the first gear (61) is fixed to the top end of the rotating shaft (8), and the second gear (62) is fixed to the middle of a support of the lifting seat (42), and the first gear (61) and the second gear (62) are meshed with each other.
6. The impregnation device for processing graphite electrodes according to claim 1, wherein: It also comprises a liquid discharge pipe (12), wherein the liquid discharge pipe (12) is connected to a side of the impregnation tank (1) near the bottom, and a switch valve (11) is mounted on the liquid discharge pipe (12).
Citation Information
Patent Citations
Dipping device for graphite electrode production
CN117443656A
Impregnation device for graphite electrode production
CN211141538U