Balanced electromechanical integrated switch

By designing a balanced electromechanical switch, the combination of rack plates and spur rings can achieve rapid emergency stop and rapid reset of the switch, solving the complex problems of mistouching and resetting of traditional switches in emergencies, and improving the equipment's emergency response capability and operation convenience.

CN223155869UActive Publication Date: 2025-07-25TENGZHOU WEIDA INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421790275.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-07-25
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

Switches in traditional mechanical equipment are prone to accidentally touch and cannot respond quickly in emergencies. They require complex operations to reset after emergency stop, resulting in unnecessary losses.

Method used

A balanced electromechanical switch is designed. By pressing the emergency stop button, the frame is squeezed and reset spring, and the rack plate compresses and squeezes the spring along the guide rod. When the rack plate moves, the straight tooth ring is driven to rotate, so that the disc carries the moving contacts and rotates away from the elastic contact plate, achieving rapid response to emergency stop, and facilitates emergency triggering through the conspicuous position of the emergency stop button. At the same time, when the pressing frame drops, pushes the push plate to reset and quickly corrects and resets.

Benefits of technology

It realizes the rapid triggering and response of the switch in an emergency, solves the problem of false contact, and the mechanism can be quickly reset, making it convenient for continuous use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a balanced electromechanical integrated switch, and relates to the field of electromechanical switches. The balanced mechanical and electrical integrated switch comprises a trigger shell, the outer side of the trigger shell is fixedly connected with a ventilation shell, the inner side of the ventilation shell is fixedly connected with a ventilation mechanism, the inner side of the ventilation shell is fixedly connected with a butt joint plate, the butt joint plate penetrates through the trigger shell, the inner wall of the trigger shell is rotatably connected with an emergency stop disc, and the upper end of the trigger shell is fixedly connected with an emergency stop button. According to the balanced mechanical and electrical integrated switch, by pressing a scram button, a frame extrudes a reset spring, a pressing frame descends to press a rack plate, the rack plate compresses and extrudes the spring along a guide rod, the rack plate pushes a straight tooth ring to rotate when moving, and a disc carries a movable contact to rotate away from an elastic touch plate to achieve quick response of scram; the emergency stop button is arranged on the conspicuous upper portion, emergency triggering is facilitated, the effect of quick triggering and response to enable the device to stop suddenly is achieved, and the problems that when a switch is in emergency, mistaken touch is likely to happen, and quick response cannot be made are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electromechanical switches, in particular to a balanced electromechanical integrated switch. Background Technique

[0002] A switch is a type of electronic component, and the word "switch" is interpreted as opening and closing. It also refers to an electronic component that can open a circuit, interrupt the current, or cause the current to flow to other circuits. The most common switch is an electromechanical device operated by humans, which has one or several electronic contacts. The "closing" of the contact means that the electronic contact is conducting and allows current to flow through; the "open circuit" of the switch means that the electronic contact is not conducting to form an open circuit and does not allow current to flow through.

[0003] In traditional mechanical equipment, many switches are used, such as start switches, stop switches, and emergency stop buttons. When these switches are arranged, it is easy to press the wrong one in case of emergency, causing unnecessary losses. Moreover, the emergency stop of the switch cannot respond quickly, and a series of operations are required to reset after the emergency stop. Therefore, a balanced electromechanical integrated switch is proposed. Content of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides a balanced electromechanical integrated switch, which solves the problems put forward in the background technique.

[0005] Technical Solution

[0006] To achieve the above purposes, the utility model is realized through the following technical solutions: A balanced electromechanical integrated switch includes a trigger housing, a ventilation housing is fixedly connected to the outside of the trigger housing, a ventilation mechanism is fixedly connected to the inside of the ventilation housing, a docking plate is fixedly connected to the inside of the ventilation housing, the docking plate penetrates the trigger housing, a stop disk is rotatably connected to the inner wall of the trigger housing, a stop button is fixedly connected to the upper end of the trigger housing, a pressing frame is fixedly connected to the lower end of the stop button, a guiding rod is fixedly connected to the inside of the trigger housing, the pressing frame is slidably connected to the guiding rod, a compression spring is sleeved on the outside of the lower end of the guiding rod, a rack plate is slidably connected to the outer surface of the guiding rod, the rack plate meshes with the stop disk, the upper end of the rack plate contacts the pressing frame, an elastic contact plate is fixedly connected to the inside of the trigger housing, and a twist switch is rotatably connected to the surface of the trigger housing.

[0007] Preferably, the ventilation mechanism consists of a ventilation motor and a ventilation fan blade. The ventilation motor is fixedly connected to the inner wall of the ventilation housing, a ventilation net opening is arranged on the surface of the ventilation housing, and the output end of the ventilation motor is fixedly connected to the ventilation fan blade.

[0008] Preferably, the docking plate includes an outer connector, a connecting plate, and a moving contact. The outer connector has a square shape with wiring holes on its surface. The outer connector penetrates and is fixedly connected to the outer wall of the ventilation shell. The outer connector is fixedly connected to a connecting plate. The connecting plate penetrates the trigger shell. At one end of the connecting plate away from the outer connector, there is a sliding contact with a moving contact, and the moving contact is fixedly connected to the emergency stop disc.

[0009] Preferably, the trigger shell has a square shell shape, and ventilation holes are provided on both sides of the trigger shell.

[0010] Preferably, one end of the emergency stop disc is a disc. A moving contact is fixedly connected to the end face of the disc. At one end of the disc away from the moving contact, a round shaft is fixedly connected. A straight tooth ring is fixedly connected to the surface of the round shaft, and the straight tooth ring meshes with the rack plate.

[0011] Preferably, the outside of the emergency stop button is a rubber sleeve. Inside the rubber sleeve, an "N"-shaped frame is fixedly connected. The frame is slidably connected to the sliding rod of the trigger shell. The lower end of the frame is fixedly connected to the pressing frame. A reset spring is provided inside the frame, and the reset spring is above the trigger shell.

[0012] Preferably, the elastic contact plate has a "T" shape and is elastic itself. The upper and lower ends of the elastic contact plate are arc-shaped bends. Contact nipples are provided on both sides of the surface of the elastic contact plate. The contact nipples on both sides of the surface of the elastic contact plate are respectively in contact connection with the twist switch and the docking plate.

[0013] Preferably, the twist switch includes a knob shaft, a pushing plate, a positioning key, a pressing key, and a key position spring. The knob shaft has a round shaft shape and penetrates the trigger shell, and a knob switch is provided outside the trigger shell. At one end of the knob shaft away from the knob switch, a pushing plate is fixedly connected. The pushing plate is a U-shaped plate with convex keys on its surface and is in pressing contact with the elastic contact plate. A triangular column-shaped positioning key is fixedly connected to the outer surface of the knob shaft. A pressing key is slidably connected to the inner wall of the trigger shell. The pressing key is in contact with the outer surface of the positioning key. A key position spring is sleeved on the surface of the pressing key. A long strip is provided below the pressing frame, and the long strip is in sliding contact with the side surface of the pushing plate. Beneficial effects

[0014] The present utility model provides a balanced electro-mechanical integrated switch. It has the following beneficial effects:

[0015] For this balanced electro-mechanical integrated switch, by pressing the emergency stop button, the frame squeezes the reset spring, causing the pressing frame to descend and press the rack plate. The rack plate compresses the compression spring along the guide rod. When the rack plate moves, it pushes the straight tooth ring to rotate, causing the disc to carry the moving contact to rotate away from the elastic contact plate to achieve a rapid response for emergency stop. By placing the emergency stop button in a prominent position above, it is convenient for emergency triggering, achieving the effect of rapid triggering and response to make the device stop urgently, and solving the problems that the switch is prone to accidental touch during emergencies and cannot make a rapid response.

[0016] When the pressing frame descends in this balanced electromechanical integrated switch, the long strip descends and pushes the twisted extrusion plate, causing the extrusion plate to reset away from the elastic contact plate. At the same time, the twisted switch after being pressed is pushed by the key position spring to squeeze the pressure of the extrusion key to clamp and position the key, enabling it to quickly align and reset to prepare for the next start. This achieves the effect of driving the switch mechanism to quickly reset for convenient continuous use and solves the problem that the mechanism operation is complex and cannot be continuously used. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the external structure of the present invention;

[0018] Figure 2 It is a schematic diagram of the ventilation mechanism structure of the present invention;

[0019] Figure 3 It is a schematic diagram of the emergency stop button structure of the present invention;

[0020] Figure 4 It is a schematic diagram of the emergency stop disc structure of the present invention;

[0021] Figure 5 It is a schematic diagram of the twisted switch structure of the present invention.

[0022] Among them, 1. Trigger housing; 101. Ventilation hole; 2. Ventilation housing; 3. Ventilation mechanism; 301. Ventilation motor; 302. Ventilation fan blade; 4. Docking plate; 401. Outer joint; 402. Connecting plate; 403. Moving contact; 5. Emergency stop disc; 501. Disc; 502. Straight tooth ring; 6. Emergency stop button; 601. Rubber sleeve; 602. Frame; 603. Return spring; 7. Pressing frame; 701. Long strip; 8. Guide rod; 9. Extrusion spring; 10. Rack plate; 11. Elastic contact plate; 111. Contact nipple; 12. Twisted switch; 121. Knob shaft; 122. Extrusion plate; 123. Positioning key; 124. Extrusion key; 125. Key position spring. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0024] The embodiments of the present invention provide a balanced electromechanical integrated switch, as Figures 1-5As shown in the figure, it includes a trigger housing 1. A ventilation housing 2 is fixedly connected to the outside of the trigger housing 1. The trigger housing 1 is in the shape of a square housing. Ventilation holes 101 are provided on both sides of the trigger housing 1. The trigger housing 1 plays the role of supporting the fixing and connection of the internal devices.

[0025] A ventilation mechanism 3 is fixedly connected to the inner side of the ventilation housing 2. The ventilation mechanism 3 is composed of a ventilation motor 301 and a ventilation fan blade 302. The ventilation motor 301 is fixedly connected to the inner wall of the ventilation housing 2. A ventilation net opening is provided on the surface of the ventilation housing 2. The output end of the ventilation motor 301 is fixedly connected to the ventilation fan blade 302. The ventilation mechanism 3 can quickly take away the heat inside the trigger housing 1 by the rotation of the ventilation fan blade 302.

[0026] A docking plate 4 is fixedly connected to the inner side of the ventilation housing 2. The docking plate 4 penetrates the trigger housing 1. A stop disk 5 is rotatably connected to the inner wall of the trigger housing 1. The docking plate 4 is composed of an outer joint 401, a connecting plate 402, and a moving contact 403. The outer joint 401 is in the shape of a square block with wiring holes on its surface. The outer joint 401 penetrates and is fixedly connected to the outer wall of the ventilation housing 2. The outer joint 401 is fixedly connected to the connecting plate 402. The connecting plate 402 penetrates the trigger housing 1. One end of the connecting plate 402 away from the outer joint 401 is in sliding contact with the moving contact 403. The moving contact 403 is fixedly connected to the stop disk 5. The docking plate 4 facilitates the connection of the circuit and enables it to be quickly separated and closed by using the movable connecting plate 402 and the moving contact 403, realizing quick disconnection and connection.

[0027] An emergency stop button 6 is fixedly connected to the upper end of the trigger housing 1. A pressing frame 7 is fixedly connected to the lower end of the emergency stop button 6. The outside of the emergency stop button 6 is a rubber sleeve 601. A "N"-shaped frame 602 is fixedly connected to the inside of the rubber sleeve 601. The frame 602 is slidably connected to the sliding rod of the trigger housing 1. The lower end of the frame 602 is fixedly connected to the pressing frame 7. A return spring 603 is provided inside the frame 602. The return spring 603 is above the trigger housing 1. The emergency stop button 6 can be reset in time after being pressed by using the return spring 603.

[0028] A guide rod 8 is fixedly connected to the inner side of the trigger housing 1. The pressing frame 7 is slidably connected to the guide rod 8. An extrusion spring 9 is sleeved on the outside of the lower end of the guide rod 8. A rack plate 10 is slidably connected to the outer surface of the guide rod 8. The rack plate 10 meshes with the stop disk 5. One end of the stop disk 5 is a disk 501. A moving contact 403 is fixedly connected to the end face of the disk 501. A circular shaft is fixedly connected to the end of the disk 501 away from the moving contact 403. A straight tooth ring 502 is fixedly connected to the surface of the circular shaft. The straight tooth ring 502 meshes with the rack plate 10. The stop disk 5 can rotate to quickly separate the connecting plate 402 and the moving contact 403, so that the circuit is quickly disconnected.

[0029] The upper end of the rack plate 10 is in contact with the pressing frame 7. An elastic contact plate 11 is fixedly connected inside the trigger housing 1. The elastic contact plate 11 is in the shape of a "T" and has elasticity itself. The upper and lower ends of the elastic contact plate 11 are arc-shaped bends. Contact nipples 111 are arranged on both sides of the surface of the elastic contact plate 11. The contact nipples 111 on both sides of the surface of the elastic contact plate 11 are respectively in contact connection with the twist switch 12 and the docking plate 4. The elastic contact plate 11 can bend after being squeezed by using its own elasticity, so that the contact nipple is connected and fitted with the moving contact 403.

[0030] A twist switch 12 is rotatably connected to the surface of the trigger housing 1. The twist switch 12 includes a knob shaft 121, a pushing plate 122, a positioning key 123, a pressing key 124 and a key position spring 125. The knob shaft 121 is in the shape of a round shaft and penetrates through the trigger housing 1, and a knob switch is arranged outside the trigger housing 1. One end of the knob shaft 121 far from the knob switch is fixedly connected with a pushing plate 122. The pushing plate 122 is a U-shaped plate with convex keys on its surface and is in pressing contact with the elastic contact plate 11. A triangular column-shaped positioning key 123 is fixedly connected to the outer surface of the knob shaft 121. A pressing key 124 is slidably connected to the inner wall of the trigger housing 1. The pressing key 124 is in contact with the outer surface of the positioning key 123. A key position spring 125 is sleeved on the surface of the pressing key 124. A long strip 701 is arranged below the pressing frame 7. The long strip 701 is in sliding contact with the side surface of the pushing plate 122. The twist switch 12 can rotate to control the rotation position and angle of the pushing plate 122. The key position spring 125 at three angles pushes the pressing key 124 to press the triangular column-shaped positioning key 123, so that it can remain stable at the stop and start positions.

[0031] Working principle: When in use, first fix the circuit to be connected on the surface of the outer joint 401. When different circuits need to be connected and started, rotate the knob shaft 121 to make the pushing plate 122 squeeze one side of the elastic contact plate 11, so that the contact nipples 111 of the elastic contact plate 11 are connected and the two moving contacts 403 on one side are connected, realizing the connection of the two docking plates 4 on one side and enabling the circuit to be connected. When an emergency stop is needed, press the emergency stop button 6 to make the frame 602 squeeze the return spring 603, so that the pressing frame 7 descends to press the rack plate 10. The rack plate 10 compresses the compression spring 9 along the guide rod 8. When the rack plate 10 moves, it pushes the straight tooth ring 502 to rotate, so that the disc 501 drives the moving contact 403 to rotate away from the elastic contact plate 11 to realize the quick response of the emergency stop. While the pressing frame 7 descends, the long strip 701 descends to push the twisted pushing plate 122, so that the pushing plate 122 returns to a position away from the elastic contact plate 11. At the same time, the twisted switch 12 after being pressed is clamped and positioned by the pressing key 124 pushed by the key position spring 125 to quickly align and reset for the next start. After the pressing stops, the return spring 603 and the compression spring 9 drive the switch to quickly reset.

[0032] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A balanced electromechanical integrated switch, comprising a trigger housing (1), characterized in that: On the outer side of the trigger housing (1), a ventilation housing (2) is fixedly connected. Inside the ventilation housing (2), a ventilation mechanism (3) is fixedly connected. Inside the ventilation housing (2), a docking plate (4) is fixedly connected. The docking plate (4) penetrates the trigger housing (1). Inside the inner wall of the trigger housing (1), an emergency stop disc (5) is rotatably connected. At the upper end of the trigger housing (1), an emergency stop button (6) is fixedly connected. At the lower end of the emergency stop button (6), a pressing frame (7) is fixedly connected. Inside the trigger housing (1), a guide rod (8) is fixedly connected. The pressing frame (7) is slidably connected to the guide rod (8). Outside the lower end of the guide rod (8), a compression spring (9) is sleeved. On the outer surface of the guide rod (8), a rack plate (10) is slidably connected. The rack plate (10) meshes with the emergency stop disc (5). The upper end of the rack plate (10) contacts the pressing frame (7). Inside the trigger housing (1), an elastic contact plate (11) is fixedly connected. On the surface of the trigger housing (1), a twist switch (12) is rotatably connected.

2. The balanced electromechanical integrated switch according to claim 1, characterized in that: The ventilation mechanism (3) consists of a ventilation motor (301) and a ventilation fan blade (302). The ventilation motor (301) is fixedly connected to the inner wall of the ventilation housing (2). On the surface of the ventilation housing (2), a ventilation mesh opening is provided. At the output end of the ventilation motor (301), a ventilation fan blade (302) is fixedly connected.

3. The balanced electro-mechanical integrated switch according to claim 1, characterized in that: The docking plate (4) includes an outer connector (401), a connecting plate (402), and a moving contact (403). The outer connector (401) has a square shape with a wiring hole on its surface. The outer connector (401) penetrates and is fixedly connected to the outer wall of the ventilation housing (2). The outer connector (401) is fixedly connected to the connecting plate (402). The connecting plate (402) penetrates the trigger housing (1). At the end of the connecting plate (402) away from the outer connector (401), there is a sliding contact with a moving contact (403). The moving contact (403) is fixedly connected to the emergency stop disc (5).

4. The balanced electro-mechanical integrated switch according to claim 1, characterized in that: The trigger housing (1) has a square housing shape, and ventilation holes (101) are provided on both sides of the trigger housing (1).

5. The balanced electro-mechanical integrated switch according to claim 3, characterized in that: One end of the emergency stop disc (5) is a disc (501). On the end face of the disc (501), a moving contact (403) is fixedly connected. At the end of the disc (501) away from the moving contact (403), a round shaft is fixedly connected. On the surface of the round shaft, a straight tooth ring (502) is fixedly connected. The straight tooth ring (502) meshes with the rack plate (10).

6. The balanced electro-mechanical integrated switch according to claim 1, wherein: On the outer side of the emergency stop button (6) is a rubber sleeve (601). Inside the rubber sleeve (601), an "N"-shaped frame (602) is fixedly connected. The frame (602) is slidably connected to the trigger housing (1) by a sliding rod. The lower end of the frame (602) is fixedly connected to the pressing frame (7). Inside the frame (602), a return spring (603) is provided. The return spring (603) is above the trigger housing (1).

7. The balanced electro-mechanical integrated switch according to claim 1, characterized in that: The elastic contact plate (11) has a "T" shape and is elastic itself. The upper and lower ends of the elastic contact plate (11) are arc-shaped bends. On both sides of the surface of the elastic contact plate (11), contact nipples (111) are provided. The contact nipples (111) on both sides of the surface of the elastic contact plate (11) are respectively in contact connection with the twist switch (12) and the docking plate (4).

8. A balanced electromechanical integrated switch according to claim 1, characterized in that: The twisting switch (12) includes a knob shaft (121), a pushing plate (122), a positioning key (123), a pressing key (124), and a key position spring (125). The outer shape of the knob shaft (121) is a round shaft that penetrates through the trigger housing (1), and a knob switch is provided on the outer side of the trigger housing (1). One end of the knob shaft (121) far from the knob switch is fixedly connected to a pushing plate (122). The pushing plate (122) is a U-shaped plate with convex keys on its surface and is in pressing contact with the elastic contact plate (11). A triangular column-shaped positioning key (123) is fixedly connected to the outer surface of the knob shaft (121). A pressing key (124) is slidably connected to the inner wall of the trigger housing (1), and the pressing key (124) is in contact with the outer surface of the positioning key (123). A key position spring (125) is sleeved on the surface of the pressing key (124). A strip (701) is provided below the pressing frame (7), and the strip (701) is in sliding contact with the side surface of the pushing plate (122).