Flat wire winding device

Abstract

The utility model provides a flat wire winding device. The flat wire winding device comprises a first rotating disc, a motor, a rotating shaft, a framework and a first push wheel assembly. One end of the rotating shaft penetrates through the first rotating disc and extends out by a preset length; the motor is arranged at the side end of the first turntable; the framework is fixedly arranged at the end, penetrating through the first rotating disc, of the rotating shaft. The first push wheel assembly is fixedly arranged at a preset position of the first turntable; the motor is in driving connection with the first turntable; the framework is arranged in the working area of the first push wheel assembly. The problem of high efficiency is effectively solved, automatic winding of the flat wire can be achieved through cooperation of the rotating disc and the push wheel, the winding efficiency is greatly improved, and power consumption is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of winding, in particular to a flat wire winding device. Background Art

[0002] Due to the need to process and manufacture wire materials such as data cables and network cables, in order to facilitate processing, a winding device has come into being.

[0003] In the existing market, the round wire winding method is adopted, where the round wire is wound on a skeleton and then installed on an iron core after winding.

[0004] However, it is difficult to improve the performance of the motor and reduce power consumption with round wire winding. Summary of the Utility Model

[0005] In view of the above problems, the present utility model is proposed to provide a flat wire winding device that overcomes or at least partially solves the above problems.

[0006] To solve the above problems, the present utility model discloses a flat wire winding device, including: a first turntable, a motor, a rotating shaft, a skeleton, and a first push wheel assembly; one end of the rotating shaft passes through the first turntable and extends a preset length; the motor is arranged at the side end of the first turntable; the skeleton is fixedly arranged at one end of the rotating shaft passing through the first turntable; the first push wheel assembly is fixedly arranged at a preset position of the first turntable; the motor is drivingly connected to the first turntable; the skeleton is arranged within the working area of the first push wheel assembly.

[0007] Further, the first push wheel assembly includes a connecting plate, a push wheel shaft, and a push wheel; the connecting plate is fixedly connected to a preset position of the first turntable; the push wheel shaft passes through the connecting plate and extends a preset distance; the push wheel is fixedly connected to one end of the push wheel shaft extending through the connecting plate.

[0008] Further, the flat wire winding device further includes a second turntable; the second turntable is symmetrically arranged above the first turntable with the skeleton as the center; a motor is arranged at the side end of the second turntable; the motor is drivingly connected to the second turntable.

[0009] Further, the flat wire winding device further includes a second push wheel assembly; the first push wheel assembly is fixedly arranged at the top of the first turntable; the second push wheel assembly is fixedly arranged at the bottom of the second turntable; the skeleton is arranged at a position within the working ranges of the first push wheel assembly and the second push wheel assembly.

[0010] Further, the first push wheel assembly and the second push wheel assembly are arranged in parallel; the rotating shaft is arranged at a position perpendicular to the first push wheel assembly and the second push wheel assembly.

[0011] Furthermore, the skeleton is a cuboid with snap grooves provided on its surface.

[0012] The utility model has the following advantages:

[0013] By setting the first turntable and the second turntable, as well as the correspondingly arranged first push wheel assembly and second push wheel assembly, it is possible to automatically and efficiently wind the flat wire into turns, spend less time winding more turns, greatly improve the winding efficiency, and reduce the power consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural diagram of an embodiment of a flat wire winding device of the utility model;

[0015] Figure 2 is a schematic structural diagram of the first push wheel assembly of an embodiment of a flat wire winding device of the utility model.

[0016] In the figure: 1, the first turntable; 2, the motor; 3, the rotating shaft; 4, the skeleton; 5, the first push wheel assembly; 51, the connecting plate; 52, the push wheel shaft; 53, the push wheel. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] In order to make the above objects, features, and advantages of the utility model more obvious and understandable, the utility model will be further described in detail below with reference to the drawings and specific embodiments.

[0018] Embodiment 1

[0019] Referring to Figure 1 , a schematic structural diagram of an embodiment of a flat wire winding device of the utility model is shown, which specifically may include: a first turntable 1, a motor 2, a rotating shaft 3, a skeleton 4, and a first push wheel assembly 5; one end of the rotating shaft 3 passes through the first turntable 1 and extends a preset length; the motor 2 is arranged at the side end of the first turntable 1; the skeleton 4 is fixedly arranged at one end of the rotating shaft 3 passing through the first turntable 1; the first push wheel assembly 5 is fixedly arranged at a preset position of the first turntable 1; the motor 2 and the first turntable 1 are drivingly connected; the skeleton 4 is arranged within the working area of the first push wheel assembly 5. It should be noted that the skeleton 4 is used to fix the workpiece, that is, the flat wire. The rotating shaft 3 rotates, driving the skeleton 4 to rotate, and the flat wire fixed thereon also rotates accordingly. Then, the motor 2 is fixed at the side end of the first turntable 1 to drive and control the rotation of the first turntable 1.

[0020] Furthermore, it should be added that the first turntable 1 is a bearing-like structure, the motor 2 drives the inner ring of the first turntable 1 to rotate, the outer ring of the first turntable 1 is fixed and does not move, and the motor 2 is fixed to the side end of the outer ring of the first turntable 1. More preferably, the output shaft of the motor 2 is connected to the inner ring of the first turntable 1 by cooperating with the cross gear.

[0021] Furthermore, the first push wheel assembly 5 is fixedly arranged on the end face of the inner ring of the first turntable 1 close to the frame 4. When the motor 2 drives the inner ring of the first turntable 1 to rotate, the first push wheel assembly 5 fixed to the inner ring of the first turntable 1 is also driven to rotate. Furthermore, the frame 4 is arranged in the working area of the first push wheel assembly 5. When the flat wire is installed on the frame 4, the flat wire rotates with the rotation shaft 3. At the winding point, the first push wheel assembly 5 is pressed against the flat wire, and the flat wire moves in the opposite direction to the force applied by the first push wheel assembly 5, so that the flat wire is coiled around the frame 4 to complete the winding.

[0022] Furthermore, the frame 4 is a cuboid with buckle grooves on its surface. Preferably, the first push wheel assembly 5 is installed on the end face of the inner ring of the first turntable 1 close to the frame 4 and is at a preset distance from the side end of the frame 4. The preset distance is based on the distance at which the first push wheel assembly 5 can make the flat wire fit tightly to the surface of the frame 4.

[0023] Example 2

[0024] Reference Figure 1 , shows a schematic structural diagram of an embodiment of a flat wire winding device of the utility model, which may specifically include: a first turntable 1, a motor 2, a rotating shaft 3, a skeleton 4 and a first push wheel assembly 5; one end of the rotating shaft 3 passes through the first turntable 1 and extends out to a preset length; the motor 2 is arranged at the side end of the first turntable 1; the skeleton 4 is fixedly arranged at one end of the rotating shaft 3 passing through the first turntable 1; the first push wheel assembly 5 is fixedly arranged at a preset position of the first turntable 1; the motor 2 and the first turntable 1 are drivingly connected; the skeleton 4 is arranged in the working area of the first push wheel assembly 5. It should be noted that the skeleton 4 is used to fix the workpiece, that is, the flat wire, and the rotating shaft 3 rotates, driving the skeleton 4 to rotate, and the flat wire fixed thereon also rotates accordingly, and then, the motor 2 is fixed to the side end of the first turntable 1 to drive and control the first turntable 1 to rotate.

[0025] Further, combined with Figure 2, showing a schematic structural view of a first pushing wheel assembly 5 of an embodiment of a flat wire winding device of the present utility model. Among them, the first pushing wheel assembly 5 includes a connecting plate 51, a pushing wheel shaft 52 and a pushing wheel 53; the connecting plate 51 is fixedly connected to a preset position of the first turntable 1; the pushing wheel shaft 52 passes through the connecting plate 51 and extends a preset distance; the pushing wheel 53 is fixedly connected to one end of the pushing wheel shaft 52 that extends through the pushing wheel shaft 52. It should be noted that one end of the connecting plate 51 is fixed to the end face of the inner ring of the first turntable 1 close to the skeleton 4, and the pushing wheel shaft 52 passes through the connecting plate 51 and extends a preset distance, and the pushing wheel 53 is fixedly connected to one end of the pushing wheel shaft 52 that extends through the pushing wheel shaft 52. When the first turntable 1 drives the connecting plate 51 to rotate, it further drives the pushing wheel shaft 52 and the pushing wheel 53 to rotate.

[0026] Furthermore, the flat wire winding device further includes a distance measuring sensor. The distance measuring sensor is arranged at the side end of the pushing wheel 53. The distance between the pushing wheel 53 and the skeleton 4 can be measured through this detection head. More preferably, the pushing wheel shaft 52 can be telescopic. According to the distance data detected by the detection head, the pushing wheel shaft 52 is controlled to extend or shorten, so as to realize the approach or separation of the pushing wheel 53 from the skeleton 4. More preferably, the distance measuring sensor is a laser sensor. Its principle is that when working, first, a laser diode emits a laser pulse towards the target. After being reflected by the target, the laser scatters in all directions. Part of the scattered light returns to the sensor receiver and is imaged on an avalanche photodiode after being received by the optical system. And the avalanche photodiode is an optical sensor with an internal amplification function. Therefore, it can detect extremely weak optical signals, record and process the time elapsed from the emission of the optical pulse to its return and being received, and then the target distance can be measured. It should be noted that the laser sensor must measure the transmission time extremely accurately because the speed of light is too fast.

[0027] Even further, the flat wire winding device further includes a controller. The controller is electrically connected to the distance measuring sensor and the pushing wheel shaft 52. The controller is fixedly arranged at one end of the first pushing wheel assembly 5. More preferably, the pushing wheel shaft 52 is an electric telescopic rod. The distance detected by the distance measuring sensor reaches the controller, and by calculating, the distance that needs to be away from or close to is calculated, and then an instruction is sent to the pushing wheel shaft 52 to make it extend or shorten.

[0028] Furthermore, the flat wire winding device further includes a second turntable; the second turntable is symmetrically arranged above the first turntable 1 with the skeleton 4 as the center; a motor 2 is arranged at the side end of the second turntable; the motor 2 is drivingly connected to the second turntable.

[0029] Furthermore, the flat wire winding device further includes a second pushing wheel assembly; the first pushing wheel assembly 5 is fixedly arranged on the top of the first turntable 1; the second pushing wheel assembly is fixedly arranged at the bottom of the second turntable; the bobbin 4 is arranged at a position within the working ranges of the first pushing wheel assembly 5 and the second pushing wheel assembly. The structural schematic diagrams of the second pushing wheel assembly and the first pushing wheel assembly 5 are the same.

[0030] It should be noted that by providing a second turntable symmetric to the first turntable 1 and fixedly arranging a second pushing wheel assembly at the bottom of the second turntable, the winding efficiency of the flat wire winding device can be improved. When the rotating shaft 3 rotates one circle, the number of winding turns is doubled. The first turntable 1 and the second turntable are identical in composition, only different in position settings. The second turntable is symmetrically arranged above the first turntable 1 with the bobbin 4 as the center.

[0031] Furthermore, the first pushing wheel assembly 5 and the second pushing wheel assembly are arranged in parallel; the rotating shaft 3 is arranged at a position perpendicular to the first pushing wheel assembly 5 and the second pushing wheel assembly. It should be noted that this further facilitates the force balance during flat wire winding.

[0032] It should also be noted that the first turntable 1 and the second turntable rotate simultaneously, and the flat wire is wound around the bobbin 4 in an alpha manner. When the first turntable 1 and the second turntable rotate, the first pushing wheel assembly 5 and the second pushing wheel assembly wind and fix the flat wire on the bobbin 4.

[0033] The alpha manner is to divide the coil into several regions (usually three or more), each region containing a certain number of coil turns. In each adjacent region, the winding direction of the coil alternates. For example, the coils in the first region may be wound in a clockwise direction, while the adjacent second region is wound in a counterclockwise direction, and the next third region returns to the clockwise direction, and so on. When winding, start from one region, wind a certain number of turns in the set direction, then jump to the next region, change the winding direction and continue winding until the entire coil is completed.

[0034] Furthermore, the flat wire winding device further includes a traction mechanism, which traction the flat wire onto the bobbin 4 and winds it into a coil step by step in cooperation with the first turntable 1, the second turntable, the first pushing wheel assembly 5 and the second pushing wheel.

[0035] Finally, it should also be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or terminal device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or terminal device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or terminal device comprising the said element.

[0036] The above has introduced in detail a flat wire winding device provided by the present utility model. Specific examples are used in this text to elaborate on the principle and implementation manner of the present utility model. The description of the above embodiments is only used to help understand the method and its core idea of the present utility model; at the same time, for those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation manner and application scope. In summary, the content of this specification should not be construed as a limitation to the present utility model.

Claims

1. A flat wire winding device, characterized in that, Including: A first turntable, a motor, a rotating shaft, a skeleton and a first push wheel assembly; One end of the rotating shaft passes through the first turntable and extends a preset length; The motor is arranged at the side end of the first turntable; The skeleton is fixedly arranged at one end of the rotating shaft passing through the first turntable; The first push wheel assembly is fixedly arranged at a preset position of the first turntable; The motor is drivingly connected to the first turntable; The skeleton is arranged within the working area of the first push wheel assembly.

2. The flat wire winding device according to claim 1, characterized in that The first push wheel assembly includes a connecting plate, a push wheel shaft and a push wheel; The connecting plate is fixedly connected to a preset position of the first turntable; The push wheel shaft passes through the connecting plate and extends a preset distance; The push wheel is fixedly connected to one end of the push wheel shaft extending through the connecting plate.

3. The flat wire winding device according to claim 2, characterized in that, The flat wire winding device further includes a second turntable; The second turntable is symmetrically arranged above the first turntable with the skeleton as the center; A motor is arranged at the side end of the second turntable; The motor is drivingly connected to the second turntable.

4. The flat wire winding device according to claim 3, characterized in that, The flat wire winding device further includes a second push wheel assembly; The first push wheel assembly is fixedly arranged at the top of the first turntable; The second push wheel assembly is fixedly arranged at the bottom of the second turntable; The skeleton is arranged at a position within the working ranges of the first push wheel assembly and the second push wheel assembly.

5. The flat wire winding device according to claim 4, characterized in that, The first push wheel assembly and the second push wheel assembly are arranged in parallel; The rotating shaft is arranged at a position perpendicular to the first push wheel assembly and the second push wheel assembly.

6. The flat wire winding device according to claim 1, wherein, The skeleton is a cuboid with a snap groove arranged on its surface.

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