Plate planting machine with quick change function and high positioning precision

By designing a plate planter with precise positioning modules and assembly mechanisms, the problem that existing plate planters are difficult to accurately position and assemble multiple FPC boards at the same time is solved, and an efficient and universal FPC board assembly solution is achieved.

CN223157507UActive Publication Date: 2025-07-25KUNSHAN SUNIDEA AUTOMATION TECH CO LTD

Patent Information

Application Number
CN202422344052.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-07-25
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

It is difficult for existing plate planters to accurately locate and assemble multiple FPC boards at the same time, especially when adapting to FPC boards of different sizes and material numbers, the positioning accuracy and efficiency are insufficient.

Method used

A plate planter including an accurate positioning module, an assembly mechanism, and a handling mechanism is designed. Through the precise positioning module, multiple FPC boards are positioned, and the assembly mechanism realizes the assembly of multiple FPC boards, and the quick change module is used to adapt FPC boards of different sizes.

Benefits of technology

It realizes accurate positioning and efficient assembly of multiple FPC boards at the same time, adapts to FPC boards of different sizes and material numbers, and improves production efficiency and versatility.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a plate planting machine with a quick change function and high positioning precision. The FPC board assembling device comprises an FPC board feeding unit, an accurate positioning module, a steel sheet conveying unit, an assembling mechanism and a first carrying mechanism, wherein the accurate positioning module is used for accurately positioning a plurality of FPC boards again at the same time; the assembling mechanism is arranged above the conveying unit and is used for assembling the plurality of FPC boards on the steel sheet at the same time; the first carrying mechanism is used for carrying the steel sheet from one end of the conveying unit to the assembling mechanism; the pressing and carrying mechanism is used for downwards pressing and assembling the FPC board on a steel sheet and carrying the assembled FPC board to the other end of the conveying unit; and the second carrying mechanism is used for carrying the FPC board among the feeding unit, the precise positioning module and the assembling mechanism. According to the utility model, the assembly of a plurality of products can be completed at the same time, the assembly positioning precision is high, the assembly efficiency is high, and the device can adapt to products with different sizes and is high in universality.
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Description

Technical Field

[0001] The utility model belongs to the technical field of FPC board assembly, and particularly relates to a board planting machine with a quick change function and high positioning accuracy.

Background Art

[0002] The FPC boards inside mobile phones are small in size, and multiple components and needle stickers need to be installed on the FPC boards with a small size. In order to improve the installation efficiency, a board planting machine is now required to simultaneously position multiple FPC boards on a steel sheet and then perform installation operations on the multiple FPC boards on the steel sheet at the same time.

[0003] In the prior art, a board planting machine and its operation method disclosed in Chinese authorized publication number CN113747780A includes a frame, and a workbench is provided on the frame; a conveying mechanism is installed on the workbench for conveying a jig; a first handling mechanism is installed on the workbench for handling a circuit board; a second handling mechanism is installed on the workbench and located above the conveying mechanism; a loading mechanism is detachably installed at one end of the frame. The first handling mechanism places the circuit board after adsorption on the jig, the second handling mechanism places the adsorbed steel sheet on the circuit board, and the conveying mechanism conveys the jig equipped with the circuit board to the next process to complete the board planting operation. In this solution, there is one circuit board and it matches the size of the jig, and it is relatively simple and easy to operate during handling and positioning. However, if multiple products are handled and positioned simultaneously, it is necessary to control the positioning accuracy of multiple products at the same time, and the above solution cannot achieve the positioning of multiple products.

[0004] Therefore, it is necessary to provide a board planting machine with a quick change function and high positioning accuracy to solve the above technical problems.

Content of the Utility Model

[0005] The main purpose of the utility model is to provide a board planting machine with a quick change function and high positioning accuracy, which can simultaneously complete the assembly of multiple products, has high assembly positioning accuracy and high assembly efficiency, and can also adapt to products of different sizes, with high versatility.

[0006] The present utility model realizes the above object through the following technical solutions: A plate planting machine with a quick change function and high positioning accuracy, which includes a feeding unit for FPC boards, a precise positioning module for precisely positioning multiple FPC boards again, a conveying unit for steel sheets, an assembling mechanism arranged above the conveying unit for assembling multiple FPC boards onto the steel sheets at the same time, a first handling mechanism for transporting the steel sheets from one end of the conveying unit to the assembling mechanism, a pressing and handling mechanism for pressing the FPC boards downward onto the steel sheets and transporting the assembled FPC boards to the other end of the conveying unit, and a second handling mechanism for handling FPC boards among the feeding unit, the precise positioning module and the assembling mechanism.

[0007] Further, the feeding unit includes a first conveying line for conveying the feeding trays, a lifting and separating module arranged on the feeding station of the trays in sequence along the conveying direction of the trays for lifting and separating the trays, a lifting and positioning module arranged on the tray positioning station for lifting and positioning the trays, and a lifting and supporting module arranged on the tray discharging station for lifting and supporting the trays.

[0008] Further, the precise positioning module includes a positioning carrier, and a number of positioning grooves are arranged on the positioning carrier, and the shape of the positioning grooves is arranged in imitation of the FPC board.

[0009] Further, the conveying unit includes a second conveying line for conveying the steel sheet carriers and steel sheets, and a steel sheet input station, an FPC board positioning station and a steel sheet output station arranged in sequence along the conveying direction. A first carrier blocking component for blocking the continuous forward conveying of the steel sheet carrier and a first positioning and lifting mechanism for positioning the steel sheet and lifting the steel sheet upward are arranged at the steel sheet input station. The assembling mechanism is arranged at the FPC board positioning station. A second carrier blocking component for blocking the continuous forward conveying of the steel sheet carrier and a second positioning and lifting mechanism for positioning the steel sheet and lifting the steel sheet upward are arranged at the steel sheet output station. A number of positioning holes for positioning the FPC board are arranged on the steel sheet.

[0010] Further, the first positioning and lifting mechanism and the second positioning and lifting mechanism have the same structure and both include a positioning module for positioning the steel sheet and the steel sheet carrier and a lifting module for lifting the steel sheet on the steel sheet carrier upward. The positioning module includes a positioning and guiding component extending into the steel sheet and the steel sheet carrier and a number of pressing components pressing on the steel sheet carrier. The lifting module includes a steel sheet lifting plate and a first motor for driving the steel sheet lifting plate to move up and down. A number of ejector pins for lifting the steel sheet are arranged on the lifting plate.

[0011] Further, the assembly mechanism includes an assembly and positioning module for the positioning steel sheet and the FPC board, a lifting module disposed below the assembly and positioning module for supporting a plurality of FPC boards, and a jacking and separating module disposed above the assembly and positioning module for jacking up the steel sheet and the FPC board upward at the same time.

[0012] Further, the assembly and positioning module includes a positioning plate and a positioning pin assembly disposed on the positioning plate and extending into the positioning holes of the steel sheet to position the FPC board. A vertical extending positioning pin assembly is provided at the position of each positioning hole. The positioning pin assembly includes a plurality of positioning pins that abut against the hole wall of the positioning hole and surround the outer periphery of the FPC board.

[0013] Further, the lifting module includes a support plate, a plurality of support pin assemblies disposed on the support plate and capable of extending into the positioning holes of the steel sheet to lift the FPC board, and a second motor for driving the support plate to move up and down. A support pin assembly is provided at the position of each positioning hole. The support pin assembly includes a plurality of support pins for lifting the FPC board.

[0014] Further, the jacking and separating module includes a jacking and separating plate and a jacking drive assembly for driving the jacking and separating plate to move up and down. A first avoidance through hole for the positioning pins and the support pins to pass through is provided on the jacking and separating plate.

[0015] Further, the first handling mechanism includes a first YZ-axis drive module, an adsorption frame fixed on the first YZ-axis drive module, and an adsorption plate disposed at the lower end of the adsorption frame; the pressing and handling mechanism includes a second YZ-axis drive module, a first gripper frame disposed on the second YZ-axis drive module, and a pressing and adsorption module detachably mounted on the first gripper frame; the second handling mechanism includes an XZ-axis drive module, a second gripper frame disposed on the XZ-axis drive module, and an adsorption module detachably mounted on the second gripper frame.

[0016] Compared with the prior art, the beneficial effects of the present utility model's plate planting machine with a quick change function and high positioning accuracy are as follows: Before assembly, a precise positioning module is provided. There are multiple positioning slots on the precise positioning module, which can simultaneously correct and position the positions of multiple FPC boards, ensuring the accuracy of the positions before assembly; the provided assembly mechanism can simultaneously assemble multiple FPC boards onto the steel sheet, improving the assembly efficiency; all the carriers used in the entire plate planting machine can be quickly replaced, and the movable ends of the handling mechanisms can all be quickly replaced through the quick change module. Therefore, this solution can adapt to FPC boards of different sizes and different part numbers, with high versatility and high production efficiency.

Description of the Drawings

[0017] Figure 1Schematic three-dimensional structure diagram of a plate planting machine with a quick-change function and high positioning accuracy according to an embodiment of the present utility model;

[0018] Figure 2 Schematic three-dimensional structure diagram of a feeding unit according to an embodiment of the present utility model;

[0019] Figure 3 Schematic three-dimensional structure diagram of a precise positioning module according to an embodiment of the present utility model;

[0020] Figure 4 Schematic three-dimensional structure diagram of a conveying unit according to an embodiment of the present utility model;

[0021] Figure 5 Schematic structure diagram of a conveying unit according to an embodiment of the present utility model;

[0022] Figure 6 Schematic three-dimensional structure diagram of an assembling mechanism according to an embodiment of the present utility model;

[0023] Figure 7 Schematic three-dimensional structure diagram of an assembling mechanism according to an embodiment of the present utility model;

[0024] Figure 8 Schematic structure diagram when an FPC board is assembled and positioned on an assembling mechanism according to an embodiment of the present utility model;

[0025] Figure 9 Schematic three-dimensional structure diagram of a first handling mechanism according to an embodiment of the present utility model;

[0026] Figure 10 Schematic three-dimensional structure diagram of a pressing and handling mechanism according to an embodiment of the present utility model;

[0027] Figure 11 Schematic three-dimensional structure diagram of a pressing and handling mechanism according to an embodiment of the present utility model;

[0028] Figure 12 Schematic three-dimensional structure diagram of a second handling mechanism according to an embodiment of the present utility model;

[0029] The numbers in the figure indicate:

[0030] 100 - Plate planting machine with a quick-change function and high positioning accuracy; 200 - FPC board; 300 - Steel sheet, 301 - Positioning hole;

[0031] 1 - Loading Unit, 11 - First Conveyor Line, 12 - Lifting and Feeding Module, 121 - First Lifting Plate, 123 - First Cylinder, 124 - First Support Plate, 125 - Second Cylinder, 126 - Feeding Rack, 127 - Feeding Block, 13 - Lifting and Positioning Module, 131 - Blocking Plate, 132 - Third Cylinder, 133 - Second Lifting Plate, 135 - Rectifying Plate, 136 - Fourth Cylinder, 14 - Lifting and Supporting Module, 141 - Third Lifting Plate, 142 - Fifth Cylinder, 143 - Support Seat, 144 - Support Block, 15 - Positioning Column;

[0032] 2 - Precision Positioning Module, 22 - Positioning Carrier, 23 - Bolt, 24 - Positioning Groove;

[0033] 3 - Conveying Unit, 31 - Steel Sheet Carrier, 32 - Second Conveyor Line, 33 - First Positioning and Lifting Mechanism, 34 - Second Positioning and Lifting Mechanism, 35 - Positioning Module, 351 - Positioning and Guiding Assembly, 3511 - Lifting Frame, 3512 - Positioning Pin, 3513 - Sixth Cylinder, 352 - Pressing Assembly, 3521 - Elastic Part, 3522 - Pressing Strip, 36 - Lifting Module, 361 - Steel Sheet Lifting Plate, 362 - First Motor, 363 - Thimble, 37 - First Carrier Blocking Assembly, 38 - Second Carrier Blocking Assembly, 381 - Sensor, 382 - Carrier Blocking Plate, 383 - Seventh Cylinder;

[0034] 4 - Assembly Mechanism, 41 - Assembly Positioning Module, 411 - Positioning Pin Assembly, 412 - Positioning Plate, 42 - Lifting Module, 421 - Support Plate, 422 - Supporting Pin Assembly, 423 - Second Motor, 43 - Lifting and Separating Module, 431 - Lifting and Separating Plate, 432 - Lifting Driving Assembly, 4321 - Lifting Block, 4322 - Eighth Cylinder;

[0035] 5 - First Handling Mechanism, 51 - First YZ - Axis Driving Module, 52 - Adsorption Frame, 53 - Adsorption Plate;

[0036] 6 - Pressing and Handling Mechanism, 61 - Second YZ - Axis Driving Module, 62 - First Gripper Frame, 63 - Pressing and Adsorption Module, 631 - First Mounting Plate, 632 - Pressing Block, 633 - First Suction Cup, 634 - Profiled Protrusion, 635 - First Guide Hole, 65 - First Quick - Change Module, 651 - Tenth Cylinder, 652 - First Clamping Block, 653 - Second Clamping Block, 654 - Second Guide Hole;

[0037] 7 - Second Handling Mechanism, 71 - XZ - Axis Driving Module, 72 - Second Gripper Frame, 73 - Adsorption Module, 731 - Second Mounting Plate, 732 - Second Suction Cup, 733 - Material Pushing Plate, 736 - Ninth Cylinder, 737 - Pushing Block, 75 - Second Quick - Change Module.

Detailed Implementation Manner

[0038] Please refer to Figures 1 - 12 , in this embodiment, a PCB loading machine with a quick change function and high positioning accuracy is provided. The PCB loading machine 100 with a quick change function and high positioning accuracy includes a feeding unit 1 for FPC boards 200, a precise positioning module 2 for precisely positioning multiple FPC boards 200 again, a conveying unit 3 for steel sheets 300, an assembling mechanism 4 arranged above the conveying unit 3 and used for assembling multiple FPC boards 200 onto the steel sheet 300 at the same time, a first handling mechanism 5 for transporting the steel sheet 300 from one end of the conveying unit 3 to the assembling mechanism 4, a pressing and handling mechanism 6 for pressing the FPC board 200 downward and assembling it onto the steel sheet 300 and transporting the assembled FPC board to the other end of the conveying unit 3, and a second handling mechanism 7 for transporting the FPC board 200 among the feeding unit 1, the precise positioning module 2 and the assembling mechanism 4.

[0039] In this embodiment, the feeding unit 1 and the conveying unit 3 are parallel to each other and extend along the Y direction. In other embodiments, the layout can be adjusted according to actual situations.

[0040] The feeding unit 1 includes a first conveying line 11 for conveying the trays and a tray loading station, a tray positioning station and a tray unloading station arranged in sequence along the tray conveying direction. An ascending and separating module 12 for lifting and separating the tray is arranged at the tray loading station, an ascending and positioning module 13 for lifting and positioning the tray is arranged at the tray positioning station, and an ascending and supporting module 14 for lifting and supporting the tray is arranged at the tray unloading station.

[0041] The ascending and separating module 12 includes a first ascending component arranged inside the first conveying line 11 and a pair of separating components arranged on both sides of the first conveying line 11. The first ascending component includes a first ascending plate 121 and a first driving member for driving the first ascending plate 121 to move up and down. The separating component includes a first cylinder 123, a first supporting plate 124 driven by the first cylinder 123 to move left and right, a second cylinder 125 arranged on the first supporting plate 124, a separating frame 126 driven by the second cylinder 125 to move up and down, and a plurality of separating blocks 127 fixed on the separating frame 126.

[0042] The ascending and positioning module 13 includes a tray blocking component for blocking the tray, a second ascending component for lifting the tray upward, and a rectifying component surrounding the ascending component. The tray blocking component includes a blocking plate 131 and a third cylinder 132 for driving the blocking plate 131 to move up and down. The second ascending component includes a second ascending plate 133 and a second driving member for driving the second ascending plate 133 to move up and down. The rectifying component includes a rectifying plate 135 and a fourth cylinder 136 for driving the rectifying plate 135 to move forward or backward or left and right.

[0043] The lifting support module 14 includes a third lifting component for lifting the tray upward and several support components for supporting the tray. The third lifting component includes a third lifting plate 141 and a fifth cylinder 142 for driving the third lifting plate 141 to move up and down. The support component includes a support seat 143 and a support block 144 rotatably arranged on the support seat 143.

[0044] Four positioning posts 15 for positioning the tray are also provided at the tray loading station and the tray unloading station. Guide grooves for positioning the corners of the tray are provided on all four positioning posts, and the four positioning posts form a bin for placing the tray.

[0045] The precise positioning module 2 includes a positioning frame and a positioning carrier 22 arranged on the positioning frame. The positioning carrier 22 is installed at the upper end of the positioning frame by bolts 23. A number of positioning grooves 24 are provided on the positioning carrier 22. The shape of the positioning grooves 24 is set to be similar to that of the FPC board 200, and the layout of the positioning grooves 24 is the same as the layout on the tray. Different positioning carriers 22 can be replaced to adapt to FPC boards 200 of different sizes.

[0046] A number of positioning holes 301 for positioning the FPC board are provided on the steel sheet 300. Since the steel sheet 300 is very thin, it is not convenient for the conveying unit 3 to convey it alone. Therefore, a steel sheet carrier 31 is used to assist in conveying the steel sheet 300. The steel sheet 300 is first placed on the steel sheet carrier 31 and conveyed together with the conveying unit 3. Different steel sheets 300 and different steel sheet carriers 31 can be replaced to adapt to FPC boards 200 of different sizes.

[0047] The conveying unit 3 includes a second conveying line 32 for conveying the steel sheet carrier 31 and the steel sheet 300, and a steel sheet input station, an FPC board positioning station, and a steel sheet output station arranged in sequence along the conveying direction. A first carrier blocking component 37 for blocking the continuous forward conveyance of the steel sheet carrier 31 and a first positioning and lifting mechanism 33 for positioning the steel sheet 300 and lifting the steel sheet 300 upward are provided at the steel sheet input station. The assembling mechanism 4 is arranged at the FPC board positioning station. A second carrier blocking component 38 for blocking the continuous forward conveyance of the steel sheet carrier 31 and a second positioning and lifting mechanism 34 for positioning the steel sheet 300 and lifting the steel sheet upward are provided at the steel sheet output station.

[0048] The first positioning and lifting mechanism 33 and the second positioning and lifting mechanism 34 have the same structure and both include a positioning module 35 for positioning the steel sheet 300 and the steel sheet carrier 31 and a lifting module 36 for lifting the steel sheet on the steel sheet carrier 31 upward.

[0049] The positioning module 35 includes a positioning and guiding component 351 extending into the steel sheet 300 and the steel sheet carrier 31, and a plurality of pressing components 352 pressing on the steel sheet carrier 31. After the second conveyor line 32 conveys the steel sheet in place, the positioning and guiding component 351 positions the steel sheet carrier 31. To fully separate the steel sheet 300 from the steel sheet carrier 31, when the lifting module 36 lifts the steel sheet upward, the pressing component 352 is provided to press on the steel sheet carrier, facilitating the smooth separation of the steel sheet 300 from the steel sheet carrier 31.

[0050] The positioning and guiding component 351 includes a lifting frame 3511, a plurality of positioning pins 3512 provided on the lifting frame 331 and inserted into the steel sheet carrier 31, and a sixth cylinder 3513 driving the lifting frame 331 to move up and down. The pressing component 352 includes an elastic member 3521 and a pressing strip 3522 provided at the upper end of the elastic member 3521 and pressing on the edge of the steel sheet carrier 31.

[0051] The lifting module 36 includes a steel sheet lifting plate 361 and a first motor 362 driving the steel sheet lifting plate 361 to move up and down. A plurality of ejector pins 363 for lifting the steel sheet 300 are provided on the lifting plate 361, and the ejector pins 363 are located between two positioning holes 301 to facilitate lifting the steel sheet 300.

[0052] The first carrier blocking component 37 and the second carrier blocking component 38 have the same structure and both include a sensor 381 for detecting the carrier in place, a carrier blocking plate 382 for blocking the forward conveyance of the carrier, and a seventh cylinder 383 driving the carrier blocking plate 382 to move up and down.

[0053] The assembling mechanism 4 includes an assembling and positioning module 41 for positioning the steel sheet 300 and the FPC board 200, a lifting module 42 provided below the assembling and positioning module 41 to support a plurality of FPC boards 200, and a lifting and separating module 43 provided above the assembling and positioning module 41 to simultaneously lift the steel sheet 300 and the FPC board 200 upward.

[0054] The assembly positioning module 41 includes a positioning plate 412 and a positioning pin assembly 411 disposed on the positioning plate 412 and extending into the positioning holes 301 of the steel sheet 300 to position the FPC board 200. A positioning pin assembly 411 extending vertically is provided at the position where each positioning hole 301 is located. The positioning pin assembly 411 includes a plurality of positioning pins that abut against the inner wall of the positioning hole 301 and surround the outer periphery of the FPC board 200. The layout of the plurality of positioning pins is shaped like the FPC board 200, presenting a regular or irregular annular structure. Each positioning pin assembly 411 surrounds the outer periphery of the FPC board 200. When the steel sheet 300 is positioned on the assembly positioning module 41, the outer ring of each positioning pin assembly 411 abuts against the inner wall of the positioning hole 301 of the steel sheet 300 to complete the positioning of the steel sheet 300. When the FPC board 200 is positioned on the steel sheet 300, the inner ring of each positioning pin assembly 411 abuts against the outer periphery of the FPC board 200 to complete the positioning of the FPC board 200. Therefore, the assembly positioning module 41 can simultaneously complete the positioning of the steel sheet 300 and the FPC board 200.

[0055] The thickness of the FPC board 200 is the same as that of the steel sheet 300. In order to firmly position the FPC board 200 on the steel sheet 300, a mylar film is pasted on the back surface of the steel sheet 300. The mylar film adheres to the back surface of the FPC board, making the positioning of the FPC board and the steel sheet 300 more firm. If the second handling mechanism 7 directly places the FPC board 200 into the positioning hole 301 of the steel sheet 300, due to the adhesiveness of the mylar film, if one end of the FPC board 200 descends first and adheres to the mylar film, it will cause the positioning of the FPC board 200 to shift, affecting the positioning of the FPC board 200. Therefore, a lifting module 42 is provided to first hold up the FPC board 200. The lifting module 42 includes a support plate 421, a plurality of support pin assemblies 422 disposed on the support plate 421 and capable of extending into the positioning holes 301 of the steel sheet 300 to hold up the FPC board 200, and a second motor 423 for driving the support plate 421 to move up and down. A support pin assembly 422 is provided at the position where each positioning hole 301 is located. The support pin assembly 422 includes a plurality of support pins for holding up the FPC board. When the second handling mechanism 7 places the FPC board 200 into the positioning hole 301 of the steel sheet 300, each support pin assembly 422 first holds up the FPC board 200 in each positioning hole 301, and then the second motor 423 drives the support plate 421 to move downward. The support pin assembly 422 drives the FPC board 200 to move downward and be positioned on the mylar film. At this time, the positioning pin assembly 411 in each positioning hole 301 can perform horizontal positioning on the FPC board 200, restricting the movement of the FPC board 200 in the horizontal direction, so that the FPC board 200 in each positioning hole 301 can be smoothly adhered to the mylar film. The pressing handling mechanism 6 further presses to simultaneously and smoothly position a plurality of FPC boards 200 on the steel sheet 300 to obtain an assembled FPC board.

[0056] Since the thickness of the assembled FPC board is very thin, in order for the pressing and handling mechanism 6 to smoothly handle the assembled FPC board, a lifting and separating module 43 is provided above the assembly positioning module 41. The lifting and separating module 43 includes a lifting and separating plate 431 and a lifting drive assembly 432 for driving the lifting and separating plate 431 to move up and down. A first avoidance through-hole for the positioning pin and the supporting pin to pass through is provided on the lifting and separating plate 431. The lifting drive assembly 432 includes a lifting block 4321 and an eighth cylinder 4322 for driving the lifting block 4321 to move up and down.

[0057] The first handling mechanism 5 transports the steel sheet on the steel sheet input station to the FPC board positioning station. The first handling mechanism 5 includes a first YZ-axis drive module 51, a suction frame 52 fixed on the first YZ-axis drive module 51, and a suction plate 53 provided at the lower end of the suction frame 52. Since the steel sheet is adsorbed in this embodiment, the suction plate 53 uses an electromagnetic suction plate, and the suction force can be flexibly adjusted by controlling the magnitude of the current to meet steel sheets 300 of different thicknesses or different sizes.

[0058] The pressing and handling mechanism 6 simultaneously presses and assembles the FPC board on the FPC board positioning station onto the steel sheet 300, and at the same time transports the assembled FPC board to the steel sheet output station. The pressing and handling mechanism 6 includes a second YZ-axis drive module 61, a first gripper frame 62 provided on the second YZ-axis drive module 61, and a pressing and suction module 63 detachably mounted on the first gripper frame 62. The pressing and suction module 63 includes a first mounting plate 631, a plurality of pressing blocks 632, and a plurality of first suction cups 633 provided on the first mounting plate 631.

[0059] Each pressing block 632 is provided with a profiling protrusion 634 that profiles the FPC board 200 and a first guiding hole 635 provided around the profiling protrusion 634 and matching the positioning pin assembly 411. When pressing the FPC board 200, the profiling protrusion 634 is positioned above the FPC board 200 and presses the FPC board 200 into the positioning hole 301 of the steel sheet 300.

[0060] The second transport mechanism 7 simultaneously transports all the FPC boards 200 in the tray on the tray positioning station to the precise positioning module 2 for positioning. After the positioning is completed, all the FPC boards 200 are transported to the lifting module 42 on the FPC board positioning station again. The second transport mechanism 7 includes an XZ-axis driving module 71, a second gripping frame 72 disposed on the XZ-axis driving module 71, and an adsorption module 73 detachably mounted on the second gripping frame 72. The adsorption module 73 includes a second mounting plate 731, a plurality of second suction cups 732 disposed on the second mounting plate 731, a material-diverting plate 733 movably disposed below the second mounting plate 731 and dipping all the FPC boards 200 on the second suction cups 732 downward at the same time, and a dipping component that drives the material-diverting plate 733 to move up and down.

[0061] The material-shifting plate 733 is provided with a second avoidance through hole for the second suction cup 732 to pass through, and the shifting assembly includes a ninth cylinder 736 provided on the second gripper frame 72 and a shifting block 737 driven by the ninth cylinder 736 to move up and down.

[0062] In order to enable the assembly of FPC boards 200 of different sizes, the pressing and adsorption module 63 and the adsorption module 73 can be detachably arranged, so as to facilitate the rapid replacement of the assembly of FPC boards 200 that have been adapted to different sizes. Therefore, quick-change modules are provided on the pressing and transporting mechanism 6 and the second transporting mechanism 7 to facilitate the rapid disassembly and replacement of the pressing and adsorption module 63 and the adsorption module 73.

[0063] The pressing and transporting mechanism 6 is provided with a first quick-change module 65, which includes a tenth cylinder 651 arranged on the first gripper frame 62, a first snap block 652 driven by the tenth cylinder 651 to move up and down, a second snap block 653 fixedly arranged on the first mounting plate 631 and cooperating with the first snap block 652, a guide pin arranged on the first mounting plate 631, and a second guide hole 654 arranged on the first gripper frame 62 and cooperating with the guide pin.

[0064] When replacing the pressing and adsorption module 65, the tenth cylinder 651 drives the first snap block 652 to drive the first mounting plate 631 to descend into place. At the same time, the guide pin disengages from the second guide hole 654. Since the first snap block 652 and the second snap block 653 are snapped in upper and lower steps, the first mounting plate 631 can be moved horizontally outward to disassemble the pressing and adsorption module 63. When replacing the new adsorption and pressing module 65, the second snap block 653 of the first mounting plate 631 is snapped in upper and lower steps with the first snap block 652, and the first mounting plate 631 is moved horizontally inward to be located below the first gripper frame 62. The tenth cylinder 651 drives the first snap block 652 to drive the first mounting plate 631 to rise into place. At the same time, the guide pin enters the second guide hole 654, completing the replacement of the new adsorption and pressing module 65.

[0065] A second quick-change module 75 is provided on the second handling mechanism 7. The structure of the second quick-change module 75 is the same as that of the first quick-change module 65, and the replacement principle is also the same, so it will not be elaborated here.

[0066] When applying the plate planting machine 100 with a quick-change function and high positioning accuracy provided by this solution, a worker or a manipulator places the tray on the tray loading station, places the steel sheet carrier 31 and the steel sheet 300 on the steel sheet input station. The lifting and sorting module 12 moves the bottommost tray onto the first conveyor line 11. The tray is conveyed from the first conveyor line 11 to the lifting and positioning module 13. The second handling mechanism 7 sucks all the FPC boards 200 on the tray and transports them to the precise positioning module 2. All the FPC boards 200 are placed into the positioning grooves 24 on the positioning carrier 22 for positioning and alignment of all the FPC boards 200. At the same time, the lifting module 36 jacks up the steel sheet 300 to leave the steel sheet carrier 31. The first handling mechanism 5 transports the steel sheet 300 to the assembling mechanism 4. Each positioning hole 301 of the steel sheet 300 cooperates with each positioning pin assembly 411 for positioning. The outer ring of each positioning pin assembly 411 abuts against the hole wall of the positioning hole 301 of the steel sheet 300 to complete the positioning of the steel sheet 300. The second handling mechanism 7 sucks all the FPC boards 200 on the positioning carrier 22 and transports them to the lifting module 42 of the assembling mechanism 4. Each FPC board 200 is positioned into the positioning hole 301. The inner ring of each positioning pin assembly 411 abuts against the outer periphery of the FPC board 200 to complete the positioning of the FPC board 200. And each FPC board 200 is supported by the supporting pin assembly 422 below. Then, the second motor 423 drives the tray 421 to move downward, and the supporting pin assembly 422 drives the FPC board 200 to move downward and be positioned on the mylar film. The pressing and handling mechanism 6 moves above the steel sheet 300 and presses downward. Each pressing block 632 presses downward to assemble the FPC board 200 into the corresponding positioning hole 301 of the steel sheet 300. After the assembly is completed, the first suction cup of the pressing and handling mechanism 6 adsorbs the assembled FPC board after assembly and transports it to the steel sheet output station, completing the assembly of the FPC board 200 and the steel sheet 300.

[0067] The above are only some embodiments of the present utility model. For those of ordinary skill in the art, without departing from the inventive concept of the present utility model, several deformations and improvements can still be made, and these all belong to the protection scope of the present utility model.

Claims

1. A plate planting machine with a quick-change function and high positioning accuracy, characterized in that: It includes a feeding unit for the FPC board, a precise positioning module for precisely positioning multiple FPC boards again, a conveying unit for the steel sheet, an assembling mechanism arranged above the conveying unit for assembling multiple FPC boards onto the steel sheet at the same time, a first handling mechanism for transporting the steel sheet from one end of the conveying unit to the assembling mechanism, a pressing and handling mechanism for pressing the FPC board downward onto the steel sheet and transporting the assembled FPC board to the other end of the conveying unit, and a second handling mechanism for handling the FPC board among the feeding unit, the precise positioning module and the assembling mechanism.

2. The plate planting machine with a quick change function and high positioning accuracy according to claim 1, characterized in that: The feeding unit includes a first conveying line for the conveying tray, a lifting and separating module arranged on the tray loading station along the tray conveying direction in sequence for lifting and separating the tray, a lifting and positioning module arranged on the tray positioning station for lifting and positioning the tray, and a lifting and supporting module arranged on the tray unloading station for lifting and supporting the tray.

3. The plate planting machine with a quick-change function and high positioning accuracy according to claim 1, characterized in that: The precise positioning module includes a positioning carrier, and a number of positioning slots are arranged on the positioning carrier, and the shape of the positioning slots is set to be similar to that of the FPC board.

4. The plate planting machine with a quick-change function and high positioning accuracy as described in claim 1, characterized in that: The conveying unit includes a second conveying line for conveying the steel sheet carrier and the steel sheet, and a steel sheet input station, an FPC board positioning station and a steel sheet output station arranged in sequence along the conveying direction. A first carrier blocking component for blocking the continuous forward conveying of the steel sheet carrier and a first positioning and lifting mechanism for positioning the steel sheet and lifting the steel sheet upward are arranged at the steel sheet input station. The assembling mechanism is arranged at the FPC board positioning station. A second carrier blocking component for blocking the continuous forward conveying of the steel sheet carrier and a second positioning and lifting mechanism for positioning the steel sheet and lifting the steel sheet upward are arranged at the steel sheet output station. A number of positioning holes for positioning the FPC board are arranged on the steel sheet.

5. The plate planting machine with a quick-change function and high positioning accuracy according to claim 4, characterized in that: The structures of the first positioning and lifting mechanism and the second positioning and lifting mechanism are the same and both include a positioning module for positioning the steel sheet and the steel sheet carrier and a lifting module for lifting the steel sheet on the steel sheet carrier upward. The positioning module includes a positioning and guiding component extending into the steel sheet and the steel sheet carrier and a number of pressing components pressing on the steel sheet carrier. The lifting module includes a steel sheet lifting plate and a first motor for driving the steel sheet lifting plate to move up and down. A number of ejector pins for lifting the steel sheet are arranged on the lifting plate.

6. The plate planting machine with a quick-change function and high positioning accuracy according to claim 4, characterized in that: The assembling mechanism includes an assembling and positioning module for positioning the steel sheet and the FPC board, a lifting module arranged below the assembling and positioning module for supporting a number of FPC boards, and a lifting and separating module arranged above the assembling and positioning module for simultaneously lifting the steel sheet and the FPC board upward.

7. The plate planting machine with quick change function and high positioning accuracy according to claim 6, characterized in that: The assembling and positioning module includes a positioning plate and a positioning pin assembly arranged on the positioning plate and extending into the positioning holes of the steel sheet for positioning the FPC board. A vertical extending positioning pin assembly is arranged at the position where each positioning hole is located. The positioning pin assembly includes a number of positioning pins abutted against the hole wall of the positioning hole and surrounding the outer periphery of the FPC board.

8. The plate planting machine with quick-change function and high positioning accuracy according to claim 7, characterized in that: The lifting module includes a pallet, a plurality of needle support assemblies arranged on the pallet and capable of extending into the positioning holes of the steel sheet to lift the FPC board, and a second motor for driving the pallet to move up and down. A needle support assembly is arranged at the position where each positioning hole is located, and the needle support assembly includes a plurality of needles for lifting the FPC board.

9. The plate planting machine with quick-change function and high positioning accuracy according to claim 8, wherein: The jacking and separating module includes a jacking and separating plate and a jacking drive assembly for driving the jacking and separating plate to move up and down. A first avoidance through hole for the positioning needle and the needle to pass through is arranged on the jacking and separating plate.

10. A plate planting machine with a quick change function and high positioning accuracy as described in claim 1, characterized in that: The first handling mechanism includes a first YZ-axis drive module, a suction bracket fixed on the first YZ-axis drive module, and a suction plate arranged at the lower end of the suction bracket; the pressing and handling mechanism includes a second YZ-axis drive module, a first gripper bracket arranged on the second YZ-axis drive module, and a pressing and suction module detachably installed on the first gripper bracket; the second handling mechanism includes an XZ-axis drive module, a second gripper bracket arranged on the XZ-axis drive module, and a suction module detachably installed on the second gripper bracket.

Citation Information

Patent Citations

  • Plate planting machine and operation method thereof

    CN113747780A

Cited By

  • Accurate positioning device and positioning method for connecting terminal

    CN122126619A

  • Connection terminal accurate positioning device and positioning method

    CN122126619B