Autorotation defoaming device
Through the design of the rotating defoamer, the symmetrical defoaming components and hole group structure are used to solve the problem of unsatisfactory defoaming effect of traditional defoamers, achieving efficient defoaming, low power consumption and stable operation of the equipment, and improving the safety of chemical reactions and product quality.
Patent Information
- Application Number
- CN202422364713.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-27
AI Technical Summary
Traditional mechanical defoaming paddles have poor defoaming effect in chemical reactions, which increases power consumption and leads to unstable equipment, and cannot effectively solve the negative impact of foam on production efficiency, product quality and safety.
A rotating defoamer is designed, adopting a symmetrically arranged first and second defoaming components. The defoaming plate is equipped with a hole group to enhance the defoaming effect through rotation, reduce defoaming power consumption, and accelerate the defoaming process through the combined structure of long holes and short holes.
It improves the defoaming effect, reduces the defoaming power consumption, enables the equipment to operate stably, improves production efficiency and product quality, and reduces safety risks.
Smart Images
Figure CN223158887U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of foam suppressors, in particular to a self-rotating defoamer. Background Art
[0002] During the chemical reaction process, the existence of foam will have the following adverse effects:
[0003] 1. Reduce production efficiency
[0004] The foam will occupy the space of the reaction vessel, reducing the volume of the material actually participating in the reaction, thus reducing the output per unit time. It may lead to instability of the reaction system, affect the control of the reaction process, and prolong the reaction time.
[0005] 2. Affect product quality
[0006] The foam may entrain impurities into the product, reducing the purity of the product. The uneven foam distribution may lead to inconsistent physical properties of the product, such as differences in density, hardness, etc.
[0007] 3. Increase safety risks
[0008] A large amount of foam may overflow from the reaction vessel, causing material loss and environmental pollution, and may even trigger dangerous situations such as fires or explosions. The foam will interfere with the accuracy of instruments such as liquid level measurement, affecting the monitoring of the reaction process.
[0009] Based on the negative impacts of the above-mentioned foam on the production process, product quality, efficiency, and environment, if we want to improve production efficiency, ensure product quality, reduce production costs, improve the working environment, and prevent secondary pollution, then we need to eliminate the foam.
[0010] The elimination of foam mainly adopts schemes such as using defoamers and mechanical defoaming paddles. Traditional mechanical defoaming paddles are of flat plate type, comb tooth type, etc. When the flat plate type defoaming paddle and the comb tooth type defoaming paddle rotate to defoam the foam, they scrape the foam through the plate surface or make non-breaking sliding motions with the comb teeth to refine the foam for defoaming. However, foam will pass through the gaps between the plate surface and the liquid level or between the comb teeth.
[0011] Therefore, traditional flat plate type or comb tooth type mechanical defoaming paddles have defects such as unsatisfactory defoaming effect, increased power consumption, and instability of the equipment. Therefore, it is necessary to improve the structure of the existing mechanical defoaming paddle. Summary of the Utility Model
[0012] The purpose of the utility model is to provide a self-rotating defoamer, which can strengthen the defoaming effect by self-rotation, reduce the defoaming power consumption, and make the equipment operate stably.
[0013] The technical solution for achieving the purpose of the present utility model is as follows: The present utility model has a symmetrically arranged first defoaming component and a second defoaming component. Both the first defoaming component and the second defoaming component include a connecting piece, a rotating seat, a rotating rod, and a defoaming plate. The connecting piece on the first defoaming component and the connecting piece on the second defoaming component can form a connecting portion for installation on an external stirring shaft through a fixing piece. The rotating seat is fixedly arranged on the connecting piece. One end of the rotating rod is rotatably arranged on the rotating seat, and the other end of the rotating rod is fixedly connected to the defoaming plate. A hole group is provided through the defoaming plate.
[0014] Further, the hole group includes a first hole group, a second hole component, and a third hole group. The first hole group and the second hole group are symmetrically arranged up and down, and an installation portion for fixedly connecting with the rotating rod is formed between the first hole group and the second hole group. The first hole group and the second hole component are arranged at one end of the defoaming plate close to the rotating seat, and the third hole group is arranged at one end of the defoaming plate far from the rotating seat.
[0015] Further, both the first hole group and the second hole component include a plurality of short holes arranged uniformly along the extending direction of the rotating rod. The third hole group includes a plurality of long holes arranged uniformly along the extending direction of the rotating rod. Both ends of each long hole extend towards both sides of the defoaming plate. Both sides of each short hole in the first hole group extend towards one side of the defoaming plate and the rotating rod respectively. Both sides of each short hole in the second hole group extend towards the other side of the defoaming plate and the rotating rod respectively.
[0016] Further, a clamping groove extending towards the rotating block and into which the installation portion can be inserted is provided at the other end of the rotating rod. The installation portion is fixedly arranged in the clamping groove, and the defoaming plate is fixedly arranged on the rotating rod through the fixed connection between the installation portion and the clamping groove. The first hole group and the second hole group are respectively arranged on both sides of the rotating rod, and the third hole group is arranged on the side towards the notch of the clamping groove.
[0017] Further, screw holes are respectively provided at both ends of the connecting piece on the first defoaming component and the connecting piece on the second defoaming component. The fixing piece is a bolt that can pass through the screw holes, and a nut that can form a threaded fit with the bolt is also provided. The connecting piece on the first defoaming component and the connecting piece on the second defoaming component are fixedly connected through the threaded fit of the bolt passing through the screw holes and the nut to form a connecting portion.
[0018] Further, a bearing is sleeved on the outer wall of the rotating block. The outer wall of the bearing acts on the inner wall of the rotating groove, and the inner wall of the bearing acts on the outer wall of the rotating block.
[0019] Further, both ends of each long hole extend towards both sides of the defoaming plate. Both sides of each short hole in the first hole group extend towards one side of the defoaming plate and the rotating rod respectively. Both sides of each short hole in the second hole group extend towards the other side of the defoaming plate and the rotating rod respectively.
[0020] The utility model has positive effects: (1) The rotating seat of the utility model is fixedly arranged on the connecting piece, one end of the rotating rod is rotatably arranged on the rotating seat, the other end of the rotating rod is fixedly connected with the defoaming plate. The defoaming plates on the first defoaming component and the second defoaming component during rotation perform primary defoaming on the foam. After the defoaming plate rotates automatically under the influence of the resistance of the liquid and its rotational connection with the rotating seat, the first hole group, the second hole group, and the third hole group on the defoaming plate perform slapping and stirring on the defoaming, forming secondary defoaming; the rotated defoaming plate rotates automatically, which can reduce the power consumption during defoaming and make the equipment operate more stably.
[0021] (2) One end of the rotating rod of the utility model is fixedly provided with a rotating block. Inside the rotating seat, near one end of the connecting piece, there is a rotating groove for the rotating block to rotate inside to form a rotating fit. Inside the rotating seat, far from one end of the connecting piece, there is a rotating passage with both ends respectively communicating with the rotating groove and the outside and allowing the rotating rod to pass through inside; through the rotating fit between the rotating block and the rotating groove, the rotating rod can rotate, enabling the defoaming plate to rotate on the rotating seat along with the flow of the liquid.
[0022] (3) Both ends of each long hole of the utility model extend towards both sides of the defoaming plate. Both sides of each short hole of the first hole group extend towards one side of the defoaming plate and the rotating rod respectively. Both sides of each short hole of the second hole group extend towards the other side of the defoaming plate and the rotating rod respectively; through the strip-shaped arrangement of the long holes and short holes, when the bubbles pass through the long holes and short holes, there is a smaller passing space, and the foam can also become smaller, accelerating the defoaming process.
[0023] (4) On both ends of the connecting piece on the first defoaming component and the connecting piece on the second defoaming component of the utility model, screw holes are respectively provided. The fixing piece is a bolt that can pass through the screw hole, and there is also a nut that can form a threaded fit with the bolt. The connecting pieces on the first defoaming component and the second defoaming component are fixedly connected through the bolt passing through the screw hole and the threaded fit with the nut to form a connecting part; the connecting pieces on the first component and the second component can be installed and removed through the fittings of the bolt and the nut, facilitating the installation, disassembly, and maintenance of the utility model and prolonging its use.
[0024] (5) The outer wall of the rotating block of the utility model is sleeved with a bearing. The outer wall of the bearing acts on the inner wall of the rotating groove, and the inner wall of the bearing acts on the outer wall of the rotating block. Through the setting of the bearing, the rotation between the rotating rod and the rotating seat is smoother, and during the defoaming process, the defoaming plate can rotate more smoothly. Description of the Drawings
[0025] In order to make the content of the utility model easier to be clearly understood, the following further details the utility model according to specific embodiments in combination with the drawings, where
[0026] Figure 1 is the front view of the present utility model;
[0027] Figure 2 is the top cross-sectional view of the present utility model;
[0028] Figure 3 is the structural schematic diagram of the defoaming plate of the present utility model;
[0029] Figure 4 is the cross-sectional view of the rotating seat of the present utility model;
[0030] Figure 5 is the cross-sectional view of the rotating rod of the present utility model. Specific embodiments
[0031] See Figures 1 to 5 , the present utility model has a symmetrically arranged first defoaming component and a second defoaming component. Both the first defoaming component and the second defoaming component include a connecting member 1, a rotating seat 2, a rotating rod 3, and a defoaming plate 4. The connecting member 1 on the first defoaming component and the connecting member 1 on the second defoaming component can form a connecting portion 1-1 for mounting on an external stirring shaft through a fixing member 5. The rotating seat 2 is fixedly arranged on the connecting member 1. One end of the rotating rod 3 is rotatably arranged on the rotating seat 2, and the other end of the rotating rod 3 is fixedly connected to the defoaming plate 4; a hole group is provided through the defoaming plate 4.
[0032] The hole group includes a first hole group 41, a second hole group 42, and a third hole group 43. The first hole group 41 and the second hole group 42 are symmetrically arranged up and down. An installation portion 44 for fixedly connecting with the rotating rod 3 is formed between the first hole group 41 and the second hole group 42; the first hole group 41 and the second hole group 42 are arranged at one end of the defoaming plate 4 close to the rotating seat 2, and the third hole group 43 is arranged at one end of the defoaming plate 4 far from the rotating seat 2.
[0033] Both the first hole group 41 and the second hole group 42 include a plurality of short holes 6 arranged uniformly along the extending direction of the rotating rod 3. The third hole group 43 includes a plurality of long holes 7 arranged uniformly along the extending direction of the rotating rod 3; both ends of each long hole 7 extend towards both sides of the defoaming plate 4. Both sides of each short hole 6 in the first hole group 41 extend towards one side of the defoaming plate 4 and the rotating rod 3 respectively. Both sides of each short hole 6 in the second hole group 42 extend towards the other side of the defoaming plate 4 and the rotating rod 3 respectively.
[0034] The sizes of the short holes 6 in the first hole group 41 and the second hole group 42 can be arranged from small to large in sequence from the end close to the rotating seat 2 to the end of the defoaming plate 4 far from the rotating seat 2.
[0035] The sizes of the long holes 7 in the third hole group 43 can also be arranged in ascending order from the end close to the rotating seat 2 on the end of the defoaming plate 4 away from the rotating seat 2 to the end of the defoaming plate 4 away from the rotating seat 2.
[0036] The sizes, proportions or positions of the long holes 7 and the short holes 6 can be adjusted on the defoaming plate 4 as needed.
[0037] The connecting member 1 is a hoop.
[0038] When the defoaming plate 4 is placed in the liquid, half of the defoaming plate 4 is below the liquid level and half is above the liquid level. The connecting part formed by combining through the connecting member 1 fixes the first defoaming component and the second defoaming component on the stirring shaft. The external stirring shaft drives the first defoaming component and the second defoaming component to rotate. The defoaming plate 4 on the rotating first defoaming component and second defoaming component rotates by itself under the influence of the resistance of the liquid and the rotational connection between the defoaming plate 4 and the rotating seat 2. When rotating, the first hole group 41, the second hole group 42 and the third hole group 43 on the defoaming plate beat and stir the defoaming, thereby eliminating the foam in the liquid.
[0039] One end of the defoaming plate 4 close to the rotating seat 2 is the end fixed to the rotating rod 3, and the end of the defoaming plate 4 away from the rotating seat 2 is the end opposite to the end fixed to the rotating rod 3.
[0040] Through the strip-shaped arrangement of the long holes 7 and the short holes 6, when the foam passes through the long holes 7 and the short holes 6, it can have a smaller passing space, and the bubbles can also become smaller, accelerating the defoaming process.
[0041] The extending directions of each short hole 6 and each long hole 7 are both perpendicular to the extending direction of the rotating rod 3.
[0042] One end of the rotating rod 3 is fixedly provided with a rotating block 31. Inside the rotating seat 2, a rotating groove 21 for the rotating block 31 to rotate therein to form a rotating fit is provided at one end close to the connecting member 1. At the end of the rotating seat 2 away from the connecting member 1, a rotating passage 22 is provided with both ends communicating with the rotating groove 21 and the outside and allowing the rotating rod 3 to pass through inside. The part of the rotating groove 21 communicating with the rotating passage 22 forms a limiting surface 211 for restricting the rotating block 31 in the rotating groove 21. The rotating rod 3 is rotationally arranged on the rotating seat 2 through the rotational fit between the rotating groove 21 and the rotating block 31 and the limiting effect of the limiting surface 211 on the rotating block 31.
[0043] The other end of the rotating rod 3 is provided with a card slot 32 extending towards the rotating block 31 and into which the installation part 44 can be inserted. The installation part 44 is fixedly arranged in the card slot 32, and the defoaming plate 4 is fixedly arranged on the rotating rod 3 through the fixed connection between the installation part 44 and the card slot 32. The first hole group 41 and the second hole group 42 are respectively arranged on both sides of the rotating rod 3, and the third hole group 43 is arranged on the side towards the notch of the card slot 32.
[0044] The defoaming plate 4 can be fixedly arranged on the rotating rod 3 by welding with the card slot 32. Similarly, holes can be correspondingly opened on the installation part 44 of the defoaming plate 4 and the rotating rod 3, and then the defoaming plate 4 and the rotating rod 3 are fixedly connected by matching a screw passing through the holes with a nut.
[0045] A bearing is sleeved on the outer wall of the rotating block 31. The outer wall of the bearing acts on the inner wall of the rotating groove 21, and the inner wall of the bearing acts on the outer wall of the rotating block 31.
[0046] Screw holes are respectively and correspondingly arranged at both ends of the connecting piece 1 on the first defoaming assembly and the connecting piece 1 on the second defoaming assembly. The fixing piece 5 is a bolt 51 that can pass through the screw holes, and a nut 52 that can form a threaded fit with the bolt 51 is also provided. The connecting piece 1 on the first defoaming assembly and the connecting piece 1 on the second defoaming assembly are fixedly connected through the threaded fit of the bolt 51 passing through the screw holes and the nut 52 to form a connecting part 1-1.
[0047] The connecting piece 1 on the first defoaming assembly and the connecting piece 1 on the second defoaming assembly can be fixed to the stirring shaft by bolts 51.
[0048] Extension pieces are fixedly arranged at both ends of the connecting piece 1, and the screw holes are arranged on the extension pieces.
[0049] Both ends of each long hole 7 extend towards both sides of the defoaming plate 4. Both sides of each short hole 6 in the first hole group 41 extend towards one side of the defoaming plate 4 and the rotating rod 3 respectively. Both sides of each short hole 6 in the second hole group 42 extend towards the other side of the defoaming plate 4 and the rotating rod 3 respectively.
[0050] The extending directions of both ends of the short holes 6 and the long holes 7 can also be arranged to be consistent with the extending direction of the rotating rod 3.
[0051] Working principle of the utility model: The first defoaming component and the second defoaming component are fixedly connected to the stirring shaft through the connecting piece 1 thereon. At this time, half of the defoaming plate 4 is below the liquid level and half is above the liquid level. The stirring shaft drives the first defoaming component and the second defoaming component to rotate. The defoaming plate 4 on the rotating first defoaming component and second defoaming component rotates by itself under the influence of the liquid and the rotational connection between the defoaming plate 4 and the rotating seat 2. During the rotation, the first hole group 41, the second hole group 42, and the third hole group 43 on the defoaming plate 4 beat and stir the defoaming, thereby eliminating the foam.
[0052] In the specific embodiments described above, the purpose, technical solutions, and beneficial effects of the present utility model have been further described in detail. It should be understood that the above are only specific embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A self-rotating defoamer, characterized in that: There are a first defoaming component and a second defoaming component with symmetric settings. Both the first defoaming component and the second defoaming component include a connecting piece (1), a rotating seat (2), a rotating rod (3), and a defoaming plate (4). The connecting piece (1) on the first defoaming component and the connecting piece (1) on the second defoaming component can form a connecting part (1-1) for installation on an external stirring shaft through a fixing piece (5). The rotating seat (2) is fixedly arranged on the connecting piece (1). One end of the rotating rod (3) is rotatably arranged on the rotating seat (2), and the other end of the rotating rod (3) is fixedly connected to the defoaming plate (4); a hole group is provided through the defoaming plate (4).
2. The self-rotating defoamer according to claim 1, wherein: The hole group includes a first hole group (41), a second hole group (42), and a third hole group (43). The first hole group (41) and the second hole group (42) are symmetrically arranged up and down. An installation part (44) for forming a fixed connection with the rotating rod (3) is formed between the first hole group (41) and the second hole group (42); the first hole group (41) and the second hole group (42) are arranged at one end of the defoaming plate (4) close to the rotating seat (2), and the third hole group (43) is arranged at one end of the defoaming plate (4) far from the rotating seat (2).
3. The self-rotating defoamer according to claim 2, characterized in that: Both the first hole group (41) and the second hole group (42) include a plurality of short holes (6) evenly arranged along the extending direction of the rotating rod (3). The third hole group (43) includes a plurality of long holes (7) evenly arranged along the extending direction of the rotating rod (3); both ends of each long hole (7) extend towards both sides of the defoaming plate (4). Both sides of each short hole (6) in the first hole group (41) extend towards one side of the defoaming plate (4) and the rotating rod (3) respectively, and both sides of each short hole (6) in the second hole group (42) extend towards the other side of the defoaming plate (4) and the rotating rod (3) respectively.
4. The self-rotating defoamer according to claim 1, wherein: One end of the rotating rod (3) is fixedly provided with a rotating block (31). Inside the rotating seat (2) near the connecting piece (1), there is a rotating groove (21) for the rotating block (31) to rotate inside to form a rotating fit. Inside the rotating seat (2) far from the connecting piece (1), there is a rotating passage (22) with both ends communicating with the rotating groove (21) and the outside and allowing the rotating rod (3) to pass through inside. The part where the rotating groove (21) communicates with the rotating passage (22) forms a limiting surface (211) for limiting the rotating block (31) in the rotating groove (21). The rotating rod (3) is rotatably arranged on the rotating seat (2) through the rotating fit between the rotating groove (21) and the rotating block (31) and the limiting effect of the limiting surface (211) on the rotating block (31).
5. The self-rotating defoamer according to claim 3, characterized in that: The other end of the rotating rod (3) is provided with a clamping groove (32) extending towards the rotating block (31) and into which the mounting portion (44) can be snapped. The mounting portion (44) is fixedly arranged in the clamping groove (32), and the defoaming plate (4) is fixedly arranged on the rotating rod (3) through the fixed connection between the mounting portion (44) and the clamping groove (32). The first hole group (41) and the second hole group (42) are respectively arranged on both sides of the rotating rod (3), and the third hole group (43) is arranged on the side facing the notch of the clamping groove (32).
6. The self-rotating defoamer according to claim 4, wherein: A bearing is sleeved on the outer wall of the rotating block (31). The outer wall of the bearing acts on the inner wall of the rotating groove (21), and the inner wall of the bearing acts on the outer wall of the rotating block (31).
7. The self-rotating defoamer according to claim 1, wherein: Screw holes are respectively and correspondingly arranged at both ends of the connecting member (1) on the first defoaming assembly and the connecting member (1) on the second defoaming assembly. The fixing member (5) is a bolt (51) that can pass through the screw holes, and a nut (52) that can form a threaded fit with the bolt (51) is also provided. The connecting member (1) on the first defoaming assembly and the connecting member (1) on the second defoaming assembly are fixedly connected through the bolt (51) passing through the screw holes and the threaded fit with the nut (52) to form a connecting portion (1-1).