Device for treating unorganized discharged acid smoke
By designing the acid smoke collection device of the absorption tank and jet pump, the problem of unorganized discharge of acid smoke on the chemical production line is solved, and low-cost and efficient acid smoke treatment and recycling are achieved, which is suitable for the multi-point layout needs of chemical enterprises.
Patent Information
- Application Number
- CN202422353574.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-26
AI Technical Summary
Traditional smoke emission devices cannot effectively treat unorganized acid gases emitted from chemical production lines, and are costly and cannot flexibly arrange and adjust processing capabilities, making it difficult to meet the general needs of chemical companies.
A device including an absorption tank, a gas-liquid separator, a jet pump and a lye tank is designed to collect and absorb acid smoke through a forced circulation pump and a jet pump, and mix absorption and exhaust gas treatment with deionized water. The device can be flexibly arranged and adjusted for processing capabilities.
Effectively improve the on-site operating environment, absorb and recycle acid gas, reduce costs, facilitate multi-point layout, and solve the problems of exhaust emission treatment of chemical enterprises.
Smart Images

Figure CN223159089U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of acid smoke emission, and particularly relates to a device for treating unorganized acid smoke emissions. Background Art
[0002] In recent years, the state has attached great importance to environmental protection and the occupational health of personnel on chemical production lines. However, due to the wide layout and large floor area of chemical production lines, and safety factors, they cannot be centrally arranged, resulting in non - centralized distribution of leakage points. It is difficult to effectively manage the problem of unorganized emissions. Coupled with the high cost of environmental protection treatment devices, the treatment cost is high. Eventually, the problem of unorganized emissions of acidic gases is widespread. For example, in areas such as the tank farms, transfer storage tanks, wastewater ponds, and residual liquid ponds of volatile inorganic acidic gases such as sulfuric acid and nitric acid in chemical production lines, during the process of receiving and sending materials in this area, acidic corrosive and toxic acidic gases are often generated. These gases are in a state of unorganized emissions, and the acid smoke is directly discharged into the atmosphere, spreading to the production area and the surrounding roads. This not only deteriorates the on - site working environment, poses a health hazard to operation and inspection personnel, but also poses a certain corrosion risk to equipment and pipelines. At the same time, it pollutes the surrounding environment, which does not meet the requirements of "zero pollution and zero emissions" for safety and environmental protection. The phenomenon of unorganized acid smoke emissions is a potential major safety and environmental protection risk hazard. Therefore, designing a device for treating unorganized acid smoke emissions has become the research direction of scholars.
[0003] However, the traditional acid smoke emission devices cannot meet people's needs, and they have the following defects: First, there is no designed acid smoke collection and absorption device, so it is impossible to centrally treat the unorganized acidic gases distributed in chemical production lines, and it cannot improve the on - site working environment, cannot effectively absorb and treat acidic gases, and cannot provide a solution to the risks of the surrounding environment; Second, there is no designed simple device body. For the acid smoke absorption device, the required cost is high, and it is impossible to adjust the equipment treatment capacity according to the amount of acidic gases, and it cannot be arranged at multiple points in the required site, so it cannot solve the common problem of difficult tail gas emission treatment that generally exists in most chemical enterprises. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a device for treating unorganized acid smoke emissions to solve the problems raised in the above - mentioned background art.
[0005] To solve the above technical problems, the present utility model provides the following technical solutions: A device for treating unorganized acid fumes includes an absorption tank. The upper surface of the absorption tank is fixedly connected with a gas-liquid separator. An inlet pipe is fixedly connected to the outer wall of one side of the gas-liquid separator. The lower surface of the absorption tank is fixedly connected with a transition outlet water pipe. The output end of the transition outlet water pipe is fixedly connected with a first flow dividing valve. A circulating feed pipe is fixedly connected to the outer wall of one side of the first flow dividing valve. The output end of the circulating feed pipe is fixedly connected with a forced circulation pump. The upper surface of the forced circulation pump is fixedly connected with a circulating discharge pipe. The output end of the circulating discharge pipe is fixedly connected with a second flow dividing pipe.
[0006] As a preferred technical solution, a first injection inlet water pipe, a second injection inlet water pipe, and a third injection inlet water pipe are fixedly connected to the outer wall of one side of the second flow dividing pipe. The output ends of the first injection inlet water pipe, the second injection inlet water pipe, and the third injection inlet water pipe are fixedly connected with an injection pump, and the injection pump is fixedly connected to the outer wall of one side of the absorption tank.
[0007] As a preferred technical solution, a gas flow-through pipe is fixedly connected to the outer wall of one side of the gas-liquid separator, and the gas flow-through pipe is fixedly connected to the outer wall of one side of the injection pump.
[0008] As a preferred technical solution, the output end of the first flow dividing valve is fixedly connected with a residual discharge pipe, and a storage tank is arranged at the output end of the residual discharge pipe.
[0009] As a preferred technical solution, a filter pipe is fixedly connected to the outer wall of one side of the absorption tank. The output end of the filter pipe is provided with an alkali solution tank, and an exhaust gas discharge pipe is fixedly connected to the outer wall of one side of the alkali solution tank.
[0010] As a preferred technical solution, a support is fixedly connected to the lower surface of the absorption tank.
[0011] As a preferred technical solution, a deionized water make-up pipe is fixedly connected to the outer wall of one side of the absorption tank.
[0012] Compared with the prior art, the beneficial effects achieved by the present utility model are as follows: The present utility model is designed with an acid fume collection and absorption device, which can effectively collect and absorb unorganized acid fumes. It can not only improve the on-site working environment, but also absorb, concentrate, and recycle pure acidic gases. It can collect and absorb regional acidic gases, thoroughly improve the on-site working environment, and solve the surrounding environmental risks. At the same time, it is designed with a simple device main body, and the investment cost of this device is very low. It can adjust the device processing capacity according to the amount of acidic gas. In view of the characteristics of wide distribution range and difficult centralized treatment of unorganized emission gases, it can be flexibly arranged. Enterprises can invest at low cost and it is convenient to arrange and implement at multiple points, which can significantly improve the original unorganized emission situation and solve the common problem of difficult tail gas emission treatment generally existing in most chemical enterprises. Brief Description of the Drawings
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0014] Figure 1 It is a schematic perspective view of the overall structure of the present invention;
[0015] Figure 2 It is a schematic front view of the overall structure of the present invention;
[0016] Figure 3 It is a schematic side view of the overall structure of the present invention;
[0017] Figure 4 It is a schematic top view of the overall structure of the present invention.
[0018] In the figure: 1, absorption tank; 2, bracket; 3, residual discharge pipe; 4, storage tank; 5, first diverter valve; 6, circulating feed pipe; 7, forced circulation pump; 8, circulating discharge pipe; 9, second diverter pipe; 10, first injection water inlet pipe; 11, injection pump; 12, gas-liquid separator; 13, intake pipe; 14, gas flow pipe; 15, lye tank; 16, tail gas discharge pipe; 17, filter pipe; 18, deionized water make-up pipe; 19, second injection water inlet pipe; 20, third injection water inlet pipe; 21, transition outlet pipe. Detailed Embodiments
[0019] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
[0020] Please refer to the attached Figure 1 - attached Figure 4, an embodiment provided by the present utility model: a device for treating unorganized acid fume, comprising an absorption tank 1, a gas-liquid separator 12 is fixedly connected to the upper surface of the absorption tank 1, an air inlet pipe 13 is fixedly connected to the outer wall of one side of the gas-liquid separator 12, a transition water outlet pipe 21 is fixedly connected to the lower surface of the absorption tank 1, a first flow dividing valve 5 is fixedly connected to the output end of the transition water outlet pipe 21, a circulating feed pipe 6 is fixedly connected to the outer wall of one side of the first flow dividing valve 5, a forced circulation pump 7 is fixedly connected to the output end of the circulating feed pipe 6, a circulating discharge pipe 8 is fixedly connected to the upper surface of the forced circulation pump 7, and a second flow dividing pipe 9 is fixedly connected to the output end of the circulating discharge pipe 8; a first injection water inlet pipe 10, a second injection water inlet pipe 19 and a third injection water inlet pipe 20 are fixedly connected to the outer wall of one side of the second flow dividing pipe 9, the output ends of the first injection water inlet pipe 10, the second injection water inlet pipe 19 and the third injection water inlet pipe 20 are fixedly connected to an injection pump 11, and the injection pump 11 is fixedly connected to the outer wall of one side of the absorption tank 1, and the injection pump 11 is used for collecting acidic gas and mixing and absorbing it with deionized water; a gas flow through pipe 14 is fixedly connected to the outer wall of one side of the gas-liquid separator 12, and the gas flow through pipe 14 is fixedly connected to the outer wall of one side of the injection pump 11, and the gas flow through pipe 14 is used for discharging gas into each injection pump 11; a residual discharge pipe 3 is fixedly connected to the output end of the first flow dividing valve 5, a storage tank 4 is arranged at the output end of the residual discharge pipe 3, and the residual discharge pipe 3 is used for discharging residual liquid into the storage tank 4; a filter pipe 17 is fixedly connected to the outer wall of one side of the absorption tank 1, a lye tank 15 is arranged at the output end of the filter pipe 17, a tail gas discharge pipe 16 is fixedly connected to the outer wall of one side of the lye tank 15, and the lye tank 15 is used for tail gas treatment of unabsorbed gas; a bracket 2 is fixedly connected to the lower surface of the absorption tank 1, and the bracket 2 is used for supporting the absorption tank 1; a deionized water make-up pipe 18 is fixedly connected to the outer wall of one side of the absorption tank 1, and the deionized water make-up pipe 18 is used for adding deionized water into the absorption tank 1 to provide a power source for the absorption of acid fume.
[0021] Working principle: When using the present utility model for acid fume treatment, first, the equipment is inspected to confirm that it is correct. According to the calculated plan, the device is arranged at multiple points for acid fume collection and treatment. Deionized water is added to the absorption tank 1 through the deionized water make-up pipe 18 to provide a power source for the absorption of acid fume. The forced circulation pump 7 is started by controlling through the central control device. At the same time, the acid-containing unorganized emission gas is collected through the intake pipe 13 and discharged into the gas-liquid separator 12. The separated gas is discharged into the ejector pump 11 through the gas flow pipe 14. The separated liquid is discharged into the absorption tank 1 and then discharged into the first flow divider valve 5 through the transition outlet pipe 21, and is classified and treated according to the nature of the liquid. The filtered waste liquid is discharged into the storage tank 4 through the residual discharge pipe 3 for convenient subsequent treatment of the waste. The filtered deionized water is discharged into the forced circulation pump 7 through the circulating feed pipe 6. Using the water flow generated by the forced circulation pump 7, the deionized water is discharged into the second flow pipe 9 through the circulating discharge pipe 8, and deionized water is conveyed into the ejector pump 11 through the first injection inlet pipe 10, the second injection inlet pipe 19 and the third injection inlet pipe 20. The deionized water is repeatedly mixed and absorbed with the acid gas in the ejector pump 11, and the negative pressure generated by the ejector pump 11 is used to introduce the acid fume at places such as the tank, the wastewater pool, the gas hood, and the exhaust pipe into the ejector pump 11. Finally, the unabsorbed gas is discharged into the alkali solution tank 15 through the filter pipe 17 for tail gas treatment, and the qualified gas is discharged through the tail gas discharge pipe 16. This device can effectively collect and absorb unorganized acid fume, not only improving the on-site working environment, but also being able to absorb, concentrate and recycle the pure acid gas. At the same time, the input cost of this set of devices is very low, and the processing capacity of the equipment can be adjusted according to the amount of acid gas. For the characteristics of wide distribution range and difficult centralized treatment of unorganized emission gas, it can be flexibly arranged with a wide application range, and can solve the common problem of difficult tail gas emission treatment generally existing in most chemical enterprises; among them, the bracket 2 is used to support the absorption tank 1.
[0022] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0023] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed to multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art can understand and implement it without creative efforts.
[0024] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments or equivalently replace some of the technical features. These modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. An apparatus for treating unorganized acid fume emissions, comprising an absorption tank (1), characterized in that: The upper surface of the absorption tank (1) is fixedly connected with a gas-liquid separator (12). An inlet pipe (13) is fixedly connected to the outer wall of one side of the gas-liquid separator (12). The lower surface of the absorption tank (1) is fixedly connected with a transition outlet water pipe (21). The output end of the transition outlet water pipe (21) is fixedly connected with a first flow dividing valve (5). A circulation feed pipe (6) is fixedly connected to the outer wall of one side of the first flow dividing valve (5). The output end of the circulation feed pipe (6) is fixedly connected with a forced circulation pump (7). The upper surface of the forced circulation pump (7) is fixedly connected with a circulation discharge pipe (8). The output end of the circulation discharge pipe (8) is fixedly connected with a second flow dividing pipe (9).
2. The device for treating unorganized acid fume according to claim 1, characterized in that: A first injection water inlet pipe (10), a second injection water inlet pipe (19) and a third injection water inlet pipe (20) are fixedly connected to the outer wall of one side of the second flow dividing pipe (9). The output ends of the first injection water inlet pipe (10), the second injection water inlet pipe (19) and the third injection water inlet pipe (20) are fixedly connected with an injection pump (11), and the injection pump (11) is fixedly connected to the outer wall of one side of the absorption tank (1).
3. The device for treating unorganized acid fume according to claim 1, characterized in that: A gas flow-through pipe (14) is fixedly connected to the outer wall of one side of the gas-liquid separator (12), and the gas flow-through pipe (14) is fixedly connected to the outer wall of one side of the injection pump (11).
4. The device for treating unorganized acid fume according to claim 1, characterized in that: The output end of the first flow dividing valve (5) is fixedly connected with a residual discharge pipe (3), and a storage tank (4) is arranged at the output end of the residual discharge pipe (3).
5. The device for treating unorganized acid fume according to claim 1, characterized in that: A filter pipe (17) is fixedly connected to the outer wall of one side of the absorption tank (1). An alkali solution tank (15) is arranged at the output end of the filter pipe (17). An exhaust gas discharge pipe (16) is fixedly connected to the outer wall of one side of the alkali solution tank (15).
6. The device for treating unorganized acid fume according to claim 5, wherein: A support (2) is fixedly connected to the lower surface of the absorption tank (1).
7. The device for treating unorganized acid fume according to claim 6, characterized in that: A deionized water make-up pipe (18) is fixedly connected to the outer wall of one side of the absorption tank (1).