Die device based on filler supporting and pressing ring assembling and welding
By designing the sliding frame and threaded rod structure in the mold device, the problem of large workload and difficulty in fixing the support ring of different sizes of filler in the existing welding methods is solved, efficient fixing and flip welding is achieved, and processing efficiency is improved.
Patent Information
- Application Number
- CN202421822519.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The existing welding methods have led to increased workload for workers and it is difficult to fix filler support rings of different sizes, reducing processing efficiency.
A mold device is designed to adjust the position of the limit block through the sliding frame and threaded rod structure to achieve the fixation of the support rings of different sizes, and to use electric cylinders and limit pins to achieve the flip and welding operation of the support ring.
It realizes efficient fixing of filler support rings of different sizes, reducing worker workload, improving processing efficiency, and facilitating the material collection process.
Smart Images

Figure CN223160340U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding and assembling molds, and specifically relates to a mold device based on packing support and bead welding and assembling. Background Technique
[0002] Packing support refers to the support materials used to fill reactors, towers or filtration equipment in the fields of chemical engineering and environmental engineering. These support materials are usually used to stabilize and fix the packing layer to ensure the correct position of the packing inside the equipment and help the effective transfer and distribution of fluids in the packing layer. When processing the packing support ring, multiple parts need to be welded.
[0003] Most of the existing welding methods fix the parts and then carry out spot welding. Then, the worker flips the connection after welding one end, resulting in an increase in the workload of the worker, a decrease in processing efficiency, and it is not convenient to fix when processing connections of different sizes. Content of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides a mold device based on packing support and bead welding and assembling, which solves the problems that the worker flips the connection after welding one end, resulting in an increase in the workload of the worker, a decrease in processing efficiency, and it is not convenient to fix when processing connections of different sizes.
[0005] The present invention solves its technical problems by adopting the following technical solutions:
[0006] A mold device based on packing support and bead welding and assembling includes a rotating frame. A chute is provided inside the rotating frame. A first sliding frame is slidably connected to the outer wall of the rotating frame. A first sliding block is slidably connected to the outer wall of the first sliding frame. A first limiting block is fixedly connected to the upper surface of the first sliding block. A second sliding frame is slidably connected to the outer wall of the rotating frame. A second sliding block is slidably connected to the outer wall of the second sliding frame. A second limiting block is fixedly connected to the upper surface of the second sliding block. A second threaded rod is rotatably connected to the inner walls of both the first sliding frame and the second sliding frame. A fixing block is threadedly connected to the outer wall of the second threaded rod. The outer wall of the fixing block is slidably connected to the inner wall of the chute. One end of the second threaded rod is fixedly connected to a rotating block.
[0007] Moreover, a packing support ring is slidably connected to the inner wall of the first limiting block, and the outer wall of the packing support ring is slidably connected to the inner wall of the second limiting block.
[0008] Moreover, an electric cylinder is fixedly connected to the upper surface of the first sliding frame, and the output end of the electric cylinder is arranged on the lower surface of the packing support ring.
[0009] Moreover, a first threaded rod is threadedly connected inside both the first sliding block and the second sliding block, and a second connecting rod is fixedly connected to the outer wall of the first threaded rod.
[0010] Moreover, third limiting blocks are fixedly connected to the outer walls of both the first sliding frame and the second sliding frame. The outer sides of the third limiting blocks are slidably connected to the inner wall of the chute, and the inner sides of the third limiting blocks are rotatably connected to the outer wall of the second threaded rod.
[0011] Moreover, a rotating rod is fixedly connected to the outer wall of the rotating frame, and a connecting pipe is rotatably connected to the outer wall of the rotating rod.
[0012] Moreover, a first connecting rod is fixedly connected to the outer wall of the connecting pipe, and the inner wall of the first connecting rod is rotatably connected to the outer wall of the rotating rod.
[0013] Moreover, a limiting hole is formed in the inner wall of the rotating frame, and a limiting pin is slidably connected inside the limiting hole.
[0014] Moreover, a positioning pipe is slidably connected to the outer wall of the limiting pin. The outer wall of the positioning pipe is fixedly connected inside the first connecting rod. A support column is fixedly connected to the outer wall of the first connecting rod, and a support base is fixedly connected to the lower surface of the support column.
[0015] The advantages and positive effects of the present utility model are:
[0016] 1. By pulling the first sliding frame and the second sliding frame to slide on the rotating frame, rotating the rotating block to drive the second threaded rod to rotate inside the fixed block, then pulling the first sliding block and the second sliding block to move, and pulling the second connecting rod to drive the first threaded rod to rotate for fixation, the present utility model can adjust the positions of the first limiting block and the second limiting block, thereby achieving the effect of fixing packing support rings of different sizes.
[0017] 2. By inserting the packing support ring into the first limiting block and the second limiting block, spot welding is performed on the upper end of the packing support ring. After the welding is firm, the limiting pin is pulled out from the positioning pipe and the limiting hole, so that the rotating frame drives the rotating rod to rotate inside the connecting pipe and the first connecting rod, thereby driving the rotating frame to drive the packing support ring to flip, and then electric welding is performed on the lower end of the packing support ring. After the welding is completed, by starting the electric cylinder to push the packing support ring to slide out from the first limiting block and the second limiting block, the present utility model can achieve the effect of convenient material taking. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a perspective view of the present utility model;
[0019] Figure 2 is a schematic diagram of the rotating rod of the present utility model;
[0020] Figure 3 Schematic diagram of the first sliding frame of the present utility model;
[0021] Figure 4 Schematic diagram of the rotating frame of the present utility model;
[0022] Figure 5 Schematic diagram of the support base of the present utility model.
[0023] Wherein, 1, support base; 2, support column; 3, packing support ring; 4, first connecting rod; 5, rotating frame; 6, rotating rod; 7, limiting hole; 8, electric cylinder; 9, first limiting block; 10, second limiting block; 11, first sliding frame; 12, second sliding frame; 13, sliding groove; 14, rotating block; 15, third limiting block; 16, first sliding block; 17, second connecting rod; 18, first threaded rod; 19, fixing block; 20, second threaded rod; 21, connecting pipe; 22, positioning pin; 23, limiting pipe; 24, second sliding block. Specific embodiments
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0025] Please refer to the attached Figure 1 - attached Figure 5, an embodiment of the present utility model provides a mold device based on packing support and gland welding, including a rotating frame 5. A chute 13 is provided inside the rotating frame 5. A first sliding frame 11 is slidably connected to the outer wall of the rotating frame 5. A first sliding block 16 is slidably connected to the outer wall of the first sliding frame 11. A first limiting block 9 is fixedly connected to the upper surface of the first sliding block 16. A second sliding frame 12 is slidably connected to the outer wall of the rotating frame 5. A second sliding block 24 is slidably connected to the outer wall of the second sliding frame 12. A second limiting block 10 is fixedly connected to the upper surface of the second sliding block 24. A second threaded rod 20 is rotatably connected to the inner walls of both the first sliding frame 11 and the second sliding frame 12. A fixing block 19 is threadedly connected to the outer wall of the second threaded rod 20. The outer wall of the fixing block 19 is slidably connected to the inner wall of the chute 13. One end of the second threaded rod 20 is fixedly connected to a rotating block 14; A packing support ring 3 is slidably connected to the inner wall of the first limiting block 9. The outer wall of the packing support ring 3 is slidably connected to the inner wall of the second limiting block 10; An electric cylinder 8 is fixedly connected to the upper surface of the first sliding frame 11. The output end of the electric cylinder 8 is arranged on the lower surface of the packing support ring 3; A first threaded rod 18 is threadedly connected to the inside of both the first sliding block 16 and the second sliding block 24. A second connecting rod 17 is fixedly connected to the outer wall of the first threaded rod 18; Third limiting blocks 15 are fixedly connected to the outer walls of both the first sliding frame 11 and the second sliding frame 12. The outer sides of the third limiting blocks 15 are slidably connected to the inner wall of the chute 13. The inside of the third limiting block 15 is rotatably connected to the outer wall of the second threaded rod 20
[0026] Specifically, pull the first sliding frame 11 and the second sliding frame 12 to slide on the rotating frame 5, and drive the third limiting block 15 and the fixing block 19 to slide in the chute 13. Then rotate the rotating block 14 to drive the second threaded rod 20 to rotate in the first sliding frame 11, the second sliding frame 12 and the third limiting block 15, and rotate in the fixing block 19 to make the fixing block 19 tighten and contact the rotating frame 5, thereby fixing the first sliding frame 11 and the second sliding frame 12. Then pull the first sliding block 16 and the second sliding block 24 to slide on the first sliding frame 11 and the rotating block 14 respectively. When pulling the second connecting rod 17 to drive the first threaded rod 18 to rotate in the first sliding block 16 and the second sliding block 24 respectively, one end of the first threaded rod 18 contacts the outer walls of the first sliding frame 11 and the second sliding frame 12, thereby fixing the first limiting block 9 and the second limiting block 10, and thus achieving the effect of adjusting the positions of the first limiting block 9 and the second limiting block 10. Insert the packing support ring 3 into the first limiting block 9 and the second limiting block 10, and then spot-weld the upper end of the packing support ring 3. After the welding is completed, start the electric cylinder 8 to push the packing support ring 3 to slide out of the first limiting block 9 and the second limiting block 10, thereby achieving the effect of convenient material taking.
[0027] The outer wall of the rotating frame 5 is fixedly connected with a rotating rod 6, and the outer wall of the rotating rod 6 is rotatably connected with a connecting pipe 21; the outer wall of the connecting pipe 21 is fixedly connected with a first connecting rod 4, and the inner wall of the first connecting rod 4 is rotatably connected to the outer wall of the rotating rod 6; a limiting hole 7 is formed in the inner wall of the rotating frame 5, a limiting pin 22 is slidably connected inside the limiting hole 7, the outer wall of the limiting pin 22 is slidably connected with a positioning pipe 23, the outer wall of the positioning pipe 23 is fixedly connected inside the first connecting rod 4, and the outer wall of the first connecting rod 4 is fixedly connected with a support column 2, and the lower surface of the support column 2 is fixedly connected with a support base 1;
[0028] Specifically, by pushing the limiting pin 22 into the positioning pipe 23 and into the limiting hole 7, the rotating frame 5 is fixed. After welding firmly, the limiting pin 22 is pulled out from the positioning pipe 23 and the limiting hole 7, so that the rotating frame 5 drives the rotating rod 6 to rotate inside the connecting pipe 21 and the first connecting rod 4, and then the rotating frame 5 drives the packing support ring 3 to flip.
[0029] The operation process of the mold device for packing support and bead welding;
[0030] Insert the limiting pin 22 into the positioning pipe 23 and into the limiting hole 7, so as to fix the rotating frame 5;
[0031] Pull the first sliding frame 11 and the second sliding frame 12 to slide on the rotating frame 5, so that the third limiting block 15 and the fixed block 19 slide in the sliding groove 13, and then rotate the rotating block 14 to drive the second threaded rod 20 to rotate on the fixed block 19, so as to tighten the fixed block 19 to fix the first sliding frame 11 and the second sliding frame 12, and pull the first sliding block 16 and the second sliding block 24 to slide on the first sliding frame 11 and the second sliding frame 12 respectively, and then pull the second connecting rod 17 to drive the first threaded rod 18 to rotate, so that one end of the first threaded rod 18 contacts the first sliding frame 11 and the second sliding frame 12, so as to fix the first limiting block 9 and the second limiting block 10;
[0032] Insert the packing support ring 3 into the first limiting block 9 and the second limiting block 10, limit the packing support ring 3 and perform electric welding on the upper end. Then, pull the limiting pin 22 out of the limiting hole 7 and the positioning pipe 23, so that the rotating frame 5 flips to perform spot welding on the lower end of the packing support ring 3. After welding is completed, the packing support ring 3 is pushed out of the first limiting block 9 and the second limiting block 10 by starting the electric cylinder 8.
[0033] Working principle: first, push the limit pin into the positioning tube and into the limit hole, then pull the first sliding frame and the second sliding frame to slide on the rotating frame, and drive the third limit block and the fixed block to slide in the slide groove, and then rotate the rotating block to drive the second threaded rod to rotate in the first sliding frame, the second sliding frame and the third limit block, and rotate in the fixed block to tighten the fixed block and contact with the rotating frame, thereby fixing the first sliding frame and the second sliding frame, and then pull the first sliding block and the second sliding block to slide on the first sliding frame and the rotating block respectively, and then pull the second connecting rod to drive the first threaded rod to rotate in the first sliding block and the second sliding block respectively, so that one end of the first threaded rod The cam is in contact with the outer wall of the first sliding frame and the second sliding frame, thereby fixing the first limit block and the second limit block, thereby achieving the effect of adjusting the position of the first limit block and the second limit block, and then inserting the filler support ring into the first limit block and the second limit block, and then spot welding the upper end of the filler support ring. After the welding is firm, the limit pin is pulled out from the positioning tube and the limit hole, so that the rotating frame drives the rotating rod to rotate in the connecting tube and the first connecting rod, and then the rotating frame drives the filler support ring to flip, and then electric welding is performed on the lower end of the filler support ring. After welding is completed, the filler support ring is pushed out of the first limit block and the second limit block by starting the electric cylinder, thereby achieving the effect of convenient material removal.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A mold device based on filler support and gland welding and installation, including a rotating frame (5), characterized in that, A chute (13) is provided inside the rotating frame (5). A first sliding frame (11) is slidably connected to the outer wall of the rotating frame (5). A first sliding block (16) is slidably connected to the outer wall of the first sliding frame (11). A first limiting block (9) is fixedly connected to the upper surface of the first sliding block (16). A second sliding frame (12) is slidably connected to the outer wall of the rotating frame (5). A second sliding block (24) is slidably connected to the outer wall of the second sliding frame (12). A second limiting block (10) is fixedly connected to the upper surface of the second sliding block (24). A second threaded rod (20) is rotatably connected to the inner walls of both the first sliding frame (11) and the second sliding frame (12). A fixing block (19) is threadedly connected to the outer wall of the second threaded rod (20). The outer wall of the fixing block (19) is slidably connected to the inner wall of the chute (13). A rotating block (14) is fixedly connected to one end of the second threaded rod (20).
2. The die device based on packing support and retainer ring welding and assembly according to claim 1, wherein A packing support ring (3) is slidably connected to the inner wall of the first limiting block (9). The outer wall of the packing support ring (3) is slidably connected to the inner wall of the second limiting block (10).
3. The mold device based on packing support and gland welding according to claim 1, characterized in that An electric cylinder (8) is fixedly connected to the upper surface of the first sliding frame (11). The output end of the electric cylinder (8) is disposed on the lower surface of the packing support ring (3).
4. The mold device based on filler support and bead welding according to claim 1, wherein A first threaded rod (18) is threadedly connected to the inside of both the first sliding block (16) and the second sliding block (24). A second connecting rod (17) is fixedly connected to the outer wall of the first threaded rod (18).
5. The die device based on filler support and bead welding according to claim 1, characterized in that, Third limiting blocks (15) are fixedly connected to the outer walls of both the first sliding frame (11) and the second sliding frame (12). The outer walls of the third limiting blocks (15) are slidably connected to the inner wall of the chute (13). The inside of the third limiting blocks (15) is rotatably connected to the outer wall of the second threaded rod (20).
6. The die device based on filler support and retainer ring welding and assembly according to claim 1, wherein A rotating rod (6) is fixedly connected to the outer wall of the rotating frame (5). A connecting pipe (21) is rotatably connected to the outer wall of the rotating rod (6).
7. The die device based on filler support and pressing ring welding and installation according to claim 6, characterized in that, A first connecting rod (4) is fixedly connected to the outer wall of the connecting pipe (21). The inner wall of the first connecting rod (4) is rotatably connected to the outer wall of the rotating rod (6).
8. The die device based on packing support and bead welding according to claim 1, characterized in that A limiting hole (7) is provided in the inner wall of the rotating frame (5). A limiting pin (22) is slidably connected to the inside of the limiting hole (7).
9. The die device based on filler support and caulking welding according to claim 8, characterized in that, The outer wall of the limiting pin (22) is slidably connected to a positioning pipe (23). The outer wall of the positioning pipe (23) is fixedly connected to the inside of the first connecting rod (4). A support column (2) is fixedly connected to the outer wall of the first connecting rod (4). A support base (1) is fixedly connected to the lower surface of the support column (2).