Foamed cotton cutting device

By designing foam cotton cutting devices for positioning, flattening, cutting and cutting components, the problem that existing devices cannot cut the specified length is solved, and high-quality foam cotton production is achieved.

CN223161058UActive Publication Date: 2025-07-29CHANGZHOU JUZHI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422492080.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-07-29
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

The existing foam cotton cutting devices cannot achieve the specified length and edge cutting functions, and cannot meet the production needs of different specifications, resulting in poor quality of foam cotton production.

Method used

A foaming cotton cutting device including positioning components, flattening components, edge cutting components and cutting components is designed to meet production requirements of different lengths and widths through limiting, flattening, cutting and cutting functions.

Benefits of technology

Improve the production quality of foam cotton, ensure the accuracy and consistency of cutting, and meet the production needs of multiple specifications.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223161058U_ABST
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Abstract

The utility model discloses a foamed cotton cutting device, which relates to the technical field of foamed cotton processing, and comprises a workbench, the upper side of the workbench is sequentially provided with a positioning assembly, a flattening assembly, an edge cutting assembly, a cutting assembly and a conveying-out assembly from left to right, and the edge cutting assembly comprises a liftable edge cutter. The edge cutting assemblies are arranged on the machine frame, the edge cutting assemblies are arranged on the two sides of the edge cutting knife in the width direction of the workbench, the edge cutting knife is driven to rotate in a lifting mode, the edge cutting knife and the pressing wheels are arranged on the machine frame capable of moving in the width direction of the workbench, and the cutting assemblies comprise the lifting cutting knife. And the two groups of edge cutting assemblies are symmetrically arranged by taking the center line in the width direction of the workbench as the center. The device has the characteristic of improving the production quality of foamed cotton.
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Description

Technical Field

[0001] The utility model relates to the technical field of foam cotton processing, in particular to a foam cotton cutting device. Background Art

[0002] Due to its stable chemical properties, excellent insulation performance, elasticity, light weight, and resistance to corrosion by most acids and alkalis, foam cotton is widely used in the external packaging and filling protection of various products. The cutting device in the production process of foam cotton is a common device in foam cotton processing factories. After the foam cotton is produced, it needs to be cut by the cutting device to make it more convenient to use.

[0003] The cutting device for polyethylene foam production with the publication number of CN221391254U includes a conveying mechanism, a cutting mechanism, and a limiting mechanism. The conveying mechanism consists of a support plate, a telescopic rod, a loading plate, a conveying belt, a rotating motor, and a control panel. A cutting mechanism is provided on the conveying mechanism. The cutting mechanism consists of a mounting bracket, a transmission screw, a sliding block, a driving motor, and a telescopic cutting machine. A limiting mechanism is provided on the cutting mechanism. The limiting mechanism consists of a moving block, a cooling water pipe, a rotating roller, an electric telescopic push rod, and a water pump box body.

[0004] This patent realizes the cutting of polyethylene foam through a color woven telescopic cutting machine, but does not have the functions of cutting and trimming the polyethylene foam to a specified length, and cannot meet the production needs of various specifications of polyethylene foam. Therefore, it is very necessary to design a foam cotton cutting device that improves the production quality of foam cotton. Content of the Utility Model

[0005] The purpose of the utility model is to provide a foam cotton cutting device in view of the existing technical defects to solve the problems raised in the above background art.

[0006] To solve the above technical problems, the utility model provides the following technical solution: A foam cotton cutting device includes a workbench. A positioning component, a flattening component, a trimming component, a cutting-off component, and a transporting-out component are sequentially arranged on the upper side of the workbench from left to right. The trimming component includes a liftable trimming knife. Pressing wheels that can be lifted and driven to rotate are arranged on both sides of the trimming knife along the width direction of the workbench. The trimming knife and the pressing wheels are arranged on a frame that can move along the width direction of the workbench. The cutting-off component includes a liftable cutting knife.

[0007] The utility model further explains that there are two groups of the trimming components, and the two groups of trimming components are symmetrically arranged with the center line in the width direction of the workbench as the center.

[0008] The utility model further describes that the cutting assembly also includes a lifting and driving rotating roller 1, and the two ends of the roller 1 along the axial direction are rotatably connected to a bracket 2, and one end of the bracket 2 is provided with an encoder connected to the roller shaft of the roller 1, and the cutting knife is arranged on the side of the roller 1 away from the trimming assembly along the length direction of the workbench.

[0009] The utility model further describes that the positioning assembly includes two vertically arranged limit plates, and two hydraulic telescopic cylinders are provided on the side of the two limit plates facing away from each other. The fixed end of the hydraulic telescopic cylinder is fixedly connected to a connecting plate, and the connecting plate is fixedly connected to the workbench.

[0010] The present invention further describes that the two limit plates are symmetrically arranged with the center line of the workbench along the width direction as a reference.

[0011] The utility model further describes that the flattening assembly includes two horizontally arranged pressure rollers, and the two pressure rollers are rotatably connected to a bracket one at both ends along the axial direction. A driving motor one is fixedly connected to the upper side of one end of the bracket along the width direction of the workbench. A hydraulic telescopic cylinder two is provided on the lower side of the bracket, and the fixed end of the hydraulic telescopic cylinder two is fixedly connected to the workbench, and the output end of the hydraulic telescopic cylinder two is fixedly connected to the bracket one.

[0012] The utility model further describes that the transporting component includes two horizontally arranged rollers 2, and the two ends of the rollers 2 along the axial direction are rotatably connected to a bracket 3. The upper side of one end of the bracket 3 along the width direction of the workbench is fixedly connected to a drive motor 4, and a hydraulic telescopic cylinder 8 is provided on the lower side of the bracket 3. The fixed end of the hydraulic telescopic cylinder 8 is fixedly connected to the workbench, and the output end of the hydraulic telescopic cylinder 8 is fixedly connected to the bracket 3.

[0013] Compared with the prior art, the beneficial effect achieved by the present invention is that: the present invention limits and positions the foam cotton by setting a positioning component to facilitate preparation for subsequent cutting.

[0014] The flattening component is set to level the foam after limiting positioning to prevent wrinkles on the foam and affect subsequent cutting work.

[0015] By setting up a movable trimming component, the two sides of the foam can be trimmed to meet production needs.

[0016] By setting a cutting component, the foam cotton after trimming is cut into a certain length, so that the cut foam cotton meets the production needs.

[0017] The trimming assembly and the cutting assembly can meet the production needs of foam cotton of a certain length and width, thereby improving the production quality of the foam cotton. Brief Description of the Drawings

[0018] The drawings are used to provide a further understanding of the present utility model and form a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model and do not constitute a limitation to the present utility model. In the drawings:

[0019] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0020] Figure 2 is a schematic diagram of the edge trimming assembly structure of the present utility model;

[0021] Figure 3 is a schematic diagram of the cutting assembly structure of the present utility model;

[0022] In the figure: 1, workbench; 2, positioning assembly; 3, flattening assembly; 4, edge trimming assembly; 5, cutting assembly; 6, discharging assembly; 7, limiting plate; 8, first hydraulic telescopic cylinder; 9, first connecting plate; 10, pressing roller; 11, first bracket; 12, first driving motor; 13, second hydraulic telescopic cylinder; 14, edge trimming knife; 15, connecting block; 16, third hydraulic telescopic cylinder; 17, frame; 18, pressing wheel; 19, second driving motor; 20, motor housing; 21, fourth hydraulic telescopic cylinder; 22, fifth hydraulic telescopic cylinder; 23, fixing bracket; 24, first rotating roller; 25, second bracket; 26, third driving motor; 27, encoder; 28, sixth hydraulic telescopic cylinder; 29, cutting knife; 30, seventh hydraulic telescopic cylinder; 31, second connecting plate; 32, second rotating roller; 33, third bracket; 34, eighth hydraulic telescopic cylinder; 35, fourth driving motor. Detailed Embodiment

[0023] The following further non-limiting detailed description of the technical solution of the present utility model is given in conjunction with the preferred embodiments and their accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0024] Please refer to Figures 1-3 , the present utility model provides a technical solution: a foamed cotton cutting device, including a workbench 1, and a positioning assembly 2, a flattening assembly 3, an edge trimming assembly 4, a cutting assembly 5, and a discharging assembly 6 are sequentially arranged on the upper side of the workbench 1 from left to right.

[0025] A unwinding device (not shown in the figure) is arranged on one side of the workbench 1 close to the positioning assembly 2. The unwinding device is a conventional existing technology and is used to unwind the rolled foamed cotton onto the workbench 1.

[0026] The positioning component 2 includes two limit plates 7. The two limit plates 7 are vertically arranged, parallel to each other, and symmetrically arranged with respect to the center line of the workbench 1 in the width direction.

[0027] On one side of each of the two limit plates 7 facing away from each other, two first hydraulic telescopic cylinders 8 are provided. The two first hydraulic telescopic cylinders 8 are respectively arranged at both ends of the limit plate 7 in the length direction. The output end of the first hydraulic telescopic cylinder 8 is fixedly connected to the limit plate 7, and the fixed end of the first hydraulic telescopic cylinder 8 is fixedly connected to a first connecting plate 9. The first connecting plate 9 is vertically arranged and fixedly connected to the workbench 1.

[0028] Between the two limit plates 7 is used for conveying the foam cotton. The foam cotton is positioned by the two limit plates 7 so that the center line of the foam cotton in the width direction coincides with the center line of the workbench 1 in the width direction.

[0029] According to the different widths of the foam cotton, the telescopic length of the output end of the first hydraulic telescopic cylinder 8 is controlled so that the limit plates 7 can limit and position foam cotton of different widths.

[0030] The flattening component 3 includes two horizontally arranged pressing rollers 10. The two pressing rollers 10 are linearly arranged along the length direction of the workbench 1, and the axial directions of the two pressing rollers 10 are parallel to the width direction of the workbench 1. The two pressing rollers 10 roll and convey the foam cotton passing through the positioning component 2.

[0031] At both ends of the two pressing rollers 10 along the axial direction, they are rotatably connected to a first bracket 11. On the upper side of one end of the first bracket 11 along the width direction of the workbench 1, a first driving motor 12 is fixedly connected. The output end of the first driving motor 12 is connected with a conveyor belt. One end of the conveyor belt passes through the first bracket 11 and is belt-connected to the roller shaft of the pressing roller 10, thereby driving the pressing roller 10 to rotate.

[0032] A second hydraulic telescopic cylinder 13 is arranged on the lower side of the first bracket 11. The fixed end of the second hydraulic telescopic cylinder 13 is fixedly connected to the workbench 1, and the output end of the second hydraulic telescopic cylinder 13 is fixedly connected to the first bracket 11. By controlling the telescopic length of the output end of the second hydraulic telescopic cylinder 13, the pressing roller 10 is lifted and lowered, thereby rolling and conveying foam cotton of different thicknesses.

[0033] There are two sets of trimming components 4, which are symmetrically arranged with respect to the center line of the workbench 1 in the width direction. The trimming component 4 includes a trimming knife 14. The trimming knife 14 is vertically arranged. A connecting block 15 is arranged on the upper side of the trimming knife 14. On the side of the connecting block 15 away from the trimming knife 14, a third hydraulic telescopic cylinder 16 is arranged. The third hydraulic telescopic cylinder 16 is vertically arranged. The fixed end of the third hydraulic telescopic cylinder 16 is fixedly connected to a machine frame 17, and the output end of the third hydraulic telescopic cylinder 16 is fixedly connected to the connecting block 15.

[0034] When the foamed cotton needs to be cut, the output end of the hydraulic telescopic cylinder three 16 is controlled to extend, the trimming knife 14 descends and the lower side of the trimming knife 14 abuts against the tabletop of the workbench 1, and the foamed cotton is trimmed.

[0035] On both sides of the trimming knife 14 along the width direction of the workbench 1, there are pressing wheels 18. On the side of the pressing wheel 18 away from the trimming knife 14, there is a second driving motor 19. The output end of the second driving motor 19 is connected to the pressing wheel 18 to drive the pressing wheel 18 to rotate.

[0036] By arranging the pressing wheels 18 on both sides of the trimming knife 14, the two sides of the foamed cotton that need to be trimmed are pressed tightly, improving the precision of the trimming by the trimming knife 14.

[0037] A motor housing 20 is sleeved on the second driving motor 19. On the upper side of the motor housing 20, there is a hydraulic telescopic cylinder four 21. The hydraulic telescopic cylinder four 21 is vertically arranged. The fixed end of the hydraulic telescopic cylinder four 21 is fixedly connected to the frame 17, and the output end of the hydraulic telescopic cylinder four 21 is fixedly connected to the motor housing 20.

[0038] By controlling the expansion and contraction of the output end of the hydraulic telescopic cylinder four 21, the pressing wheel 18 is lifted and lowered to press and roll the foamed cotton with different thicknesses.

[0039] On one side of the frame 17 close to the long side of the workbench 1, there are two hydraulic telescopic cylinders five 22. The two hydraulic telescopic cylinders five 22 are horizontally arranged up and down. The fixed end of the hydraulic telescopic cylinder five 22 is fixedly connected with a fixing frame 23. The fixing frame 23 is in an "L" shape and is fixedly connected to the workbench 1.

[0040] By controlling the expansion and contraction of the output end of the hydraulic telescopic cylinder five 22, the movement of the frame 17 and the pressing wheel 18 and the trimming knife 14 on the frame 17 is controlled, thereby controlling the width of the foamed cotton that needs to be trimmed.

[0041] The cutting component 5 includes a first rotating roller 24 arranged horizontally. The axis direction of the first rotating roller 24 is parallel to the width direction of the workbench 1. The first rotating roller 24 rolls and conveys the foamed cotton passing through the trimming component 4.

[0042] Both ends of the first rotating roller 24 along the axis direction are rotatably connected with a second bracket 25. On the upper side of one end of the second bracket 25 along the width direction of the workbench 1, there is a third driving motor 26. The output end of the third driving motor 26 is connected with a conveyor belt. One end of the conveyor belt passes through the second bracket 25 and is connected with the roller shaft of the first rotating roller 24, thereby driving the first rotating roller 24 to rotate.

[0043] An encoder 27 is arranged at one end of the second bracket 25 along the width direction of the workbench 1. The encoder 27 is connected with the roller shaft of the first rotating roller 24. The length of the foamed cotton rolled and conveyed by the first rotating roller 24 is calculated through the encoder 27.

[0044] A hydraulic telescopic cylinder six 28 is provided on the lower side of the support two 25. The fixed end of the hydraulic telescopic cylinder six 28 is fixedly connected to the workbench 1, and the output end of the hydraulic telescopic cylinder six 28 is fixedly connected to the support two 25.

[0045] By controlling the telescopic movement of the output end of the hydraulic telescopic cylinder six 28, the roller one 24 is lifted and lowered, so as to roll and convey the foam cotton with different thicknesses.

[0046] The cutting component 5 further includes a cutting knife 29. The cutting knife 29 is vertically arranged, located above the workbench 1, and is arranged on one side of the workbench 1 along the length direction and away from the edge trimming component 4 relative to the roller one 24.

[0047] Hydraulic telescopic cylinders seven 30 are arranged at both ends of the cutting knife 29 along the width direction of the workbench 1. The hydraulic telescopic cylinders seven 30 are vertically arranged. The fixed end of the hydraulic telescopic cylinder seven 30 is fixedly connected to the workbench 1, and the output end of the hydraulic telescopic cylinder seven 30 is fixedly connected to the cutting knife 29 through a connecting plate two 31.

[0048] When the encoder 27 calculates that the length of the foam cotton rolled and conveyed by the roller one 24 reaches the length required for cutting the foam cotton, the foam cotton is cut by the cutting knife 29.

[0049] The discharging component 6 includes two horizontally arranged rollers two 32. The axial line direction of the rollers two 32 is parallel to the width direction of the workbench 1, and the rollers two 32 roll and convey the foam cotton passing through the cutting component.

[0050] Both ends of the roller two 32 along the axial direction are rotatably connected with supports three 33. A driving motor four 35 is fixedly connected to the upper side of one end of the support three 33 along the width direction of the workbench 1. The output end of the driving motor four 35 is connected with a conveyor belt. One end of the conveyor belt passes through the support three 33 and is belt-connected to the roller shaft of the roller two 32, so as to drive the roller two 32 to rotate.

[0051] A hydraulic telescopic cylinder eight 34 is provided on the lower side of the support three 33. The fixed end of the hydraulic telescopic cylinder eight 34 is fixedly connected to the workbench 1, and the output end of the hydraulic telescopic cylinder eight 34 is fixedly connected to the support three 33.

[0052] By controlling the telescopic movement of the output end of the hydraulic telescopic cylinder eight 34, the roller two 32 is lifted and lowered, so as to roll and convey the foam cotton with different thicknesses.

[0053] In this embodiment, the foam cotton is unrolled by an unrolling device. The unrolled foam cotton is manually pulled through the positioning component 2 and is rolled and fixed by the pressure roller 10 on the flattening component 3. During this process, the limiting plate 7 on the positioning component 2 limits and positions the width of the foam cotton under the control of the hydraulic telescopic cylinder one 8.

[0054] After the foam cotton is limited and positioned by the positioning component 2 and rolled and flattened by the pressure roller 10, it moves towards the trimming component side under the traction of the pressure roller 10.

[0055] According to actual requirements, control the expansion and contraction of the output end of the hydraulic telescopic cylinder five 22, so that the trimming knife 14 moves along the width direction of the foam cotton to the position where trimming is required. At the same time, control the output ends of the hydraulic telescopic cylinder three 16 and the hydraulic telescopic cylinder four 21 to extend, respectively, so that the trimming knife 14 and the pressure wheel 18 descend. The trimming knife 14 descends until the lower side of the trimming knife 14 abuts against the upper surface of the workbench 1, and the pressure wheel 18 descends until the lowest side of the wheel surface of the pressure wheel 18 contacts the upper surface of the foam cotton. Thus, while the pressure wheel 18 rolls and conveys the foam cotton, the trimming knife 14 can trim the foam cotton.

[0056] The foamed cotton part after trimming moves towards the cutting component 5 side under the rolling and conveying of the pressure wheel 18, and the rotating roller two 32 rolls and conveys the trimmed foamed cotton part. When the encoder 27 calculates that the length of the foamed cotton rolled and conveyed by the rotating roller one 24 reaches the length required for cutting the foamed cotton, the foamed cotton is cut by the cutting knife 29. After cutting is completed, the foamed cotton is transported out by the transporting component 6 and then collected and packed manually. The trimmed part of the foamed cotton after cutting is transported out by the transporting component 6 and then recycled manually.

[0057] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of the present invention.

[0058] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A foamed cotton cutting device, characterized in that: It includes a workbench (1), on the upper side of which there are successively arranged a positioning component (2), a flattening component (3), a trimming component (4), a cutting component (5) and a discharging component (6) from left to right. The trimming component (4) includes a liftable trimming knife (14). On both sides of the trimming knife (14) along the width direction of the workbench (1), there are liftable driven rotating pressure wheels (18). The trimming knife (14) and the pressure wheels (18) are arranged on a frame (17) that can move along the width direction of the workbench (1). The cutting component (5) includes a liftable cutting knife (29).

2. The foamed cotton cutting device according to claim 1, characterized in that: There are two groups of the trimming components (4), and the two groups of the trimming components (4) are symmetrically arranged with the center line along the width direction of the workbench (1) as the center.

3. The foam cutting device according to claim 1, characterized in that: The cutting component (5) further includes a liftable driven rotating roller one (24). Both ends of the roller one (24) along the axial direction are rotatably connected with a bracket two (25). One end of the bracket two (25) is provided with an encoder (27) connected to the roller shaft of the roller one (24). The cutting knife (29) is arranged on the side away from the trimming component (4) relative to the roller one (24) along the length direction of the workbench (1).

4. The foamed cotton cutting device according to claim 1, characterized in that: The positioning component (2) includes two vertically arranged limiting plates (7). On the mutually facing sides of the two limiting plates (7), there are two hydraulic cylinders one (8). The fixed ends of the hydraulic cylinders one (8) are fixedly connected with a connecting plate one (9), and the connecting plate one (9) is fixedly connected with the workbench (1).

5. A foamed cotton cutting device according to claim 4, characterized in that: The two limiting plates (7) are symmetrically arranged with the center line along the width direction of the workbench (1) as the reference.

6. The foamed cotton cutting device according to claim 1, characterized in that: The flattening component (3) includes two horizontally arranged pressure rollers (10). Both ends of the two pressure rollers (10) along the axial direction are rotatably connected with a bracket one (11). On the upper side of one end of the bracket one (11) along the width direction of the workbench (1), a driving motor one (12) is fixedly connected. On the lower side of the bracket one (11), there is a hydraulic cylinder two (13). The fixed end of the hydraulic cylinder two (13) is fixedly connected to the workbench (1), and the output end of the hydraulic cylinder two (13) is fixedly connected with the bracket one (11).

7. A foamed cotton cutting device according to claim 1, characterized in that: The discharging component (6) includes two horizontally arranged rollers two (32). Both ends of the rollers two (32) along the axial direction are rotatably connected with a bracket three (33). On the upper side of one end of the bracket three (33) along the width direction of the workbench (1), a driving motor four (35) is fixedly connected. On the lower side of the bracket three (33), there is a hydraulic cylinder eight (34). The fixed end of the hydraulic cylinder eight (34) is fixedly connected to the workbench (1), and the output end of the hydraulic cylinder eight (34) is fixedly connected with the bracket three (33).

Citation Information

Patent Citations

  • Cutting equipment for polyethylene foam production

    CN221391254U